Turnkey Boiler Overhauls. Plant Retrofits and Modifications. Specialty and Code Welding. Long-Term Maintenance

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2 Turnkey Boiler Overhauls Plant Retrofits and Modifications Specialty and Code Welding Long-Term Maintenance

3 Turnkey Planned Outages With a national skilled labor force and an experienced and professional project management team, Irwin Power Services executes large-scale turnkey boiler overhauls across the United States. Offering comprehensive estimating, planning, scheduling, safety, training and quality control, Irwin brings together the experience and resources necessary to safely complete your outage on schedule, on budget. Irwin s project history spans hundreds of planned power plant outages. We have extensive experience with supercritical, subscritical and fluidized bed boilers manufactured by all major OEMs, including: C-E Babcock & Wilcox Riley Foster Wheeler Others Our team of power plant specialists is well-versed in virtually every non-turbine related power plant system and takes great pride in helping to develop timely solutions to critical outage challenges. Irwin s goal is to build a strong, lasting relationship and to be your outage contractor season after season. Boiler tube and tube panel replacement Reheat tube, coutant slope tube and waterwall tube replacement Superheat tube, division wall panel and economizer tube replacement High energy piping Submerged drag chain installation Header replacement Soot blower installations Boiler structure reinforcement Feedwater heater repair and replacement Air preheater repair and modification Conveyor installation OFA port installation Fuel handling systems Bottom ash repairs NOx reduction systems Boiler casing work Baghouse conversions Balance-of-plant piping

4 Plant Retrofits and Overhauls As new regulations and technologies converge with economics, the pace of change in the power generation industry continues to accelerate. But, most power generation fleets are diverse, and there is no one size fits all solution for every plant. That why it s important to select a contractor who understands your overall business objectives as well as the specific challenges and goals for each individual project. Whether your business strategy involves coal-to-gas refueling, installation of new air quality control systems, modification of existing systems or a combination of the above, Irwin Power Services has the experience, people and resources necessary to make your project a success.

5 Specialty and Code Welding Our certified welders have consistently performed at an exceptionally high level with weld acceptance rates above 98%. Documented procedures and policies for ASME and non-asme work In-house welder / craft training and qualification Comprehensive, multi-discipline QA/QC Manual Qualified welding procedures and certified personnel Weld acceptance rate in excess of 98% Eperience with a wide variety of materials, including: Carbon steel Stainless steel Chrome alloys Inconel T91 T23 Repair and alteration of power boilers and pressure vessels We have extensive experience - not only with carbon steel materials - but also demonstrated excellence in stainless, chrome, inconel, monel and other specialty alloys. Our welding program includes more than 200 qualified welding procedures, and we hold a current National Board R certificate. Many Irwin welders have worked on our company s projects year after year, accumulating specialized experience unique to boiler work and the power generation industry, and we maintain an expansive database of available and qualified welders of various designations, including: Tube Welders Specialty Welders Combo Welders Alloy Welders Structural Welders Single Hand Welders Pipe Welders Attachment Welders

6 Long-Term Maintenance With decades of experience providing daily maintenance services at power generating stations, process plants, manufacturing facilities and other industrial sites, Irwin has accumulated a vast knowledge base of industry best practices and a top-tier roster of multi-disciplined craft professionals, site supervision and support personnel. Our reputation for providing safe, reliable, cost-effective service and keeping our customers operations running smoothly exceeds industry standards. Supported by a well developed, real world set of program management / project control tools and a qualifed staff of planning, scheduling, quality and safety professionals, Irwin maintenance crews bring the full support of the Irwin organization to work at your facility. We develop custom maintenance programs to meet the singular needs of each customer, aligning our field and office-level systems, processes, programs, goals and deliverables with those of our customer. With our cross-trained, direct-hire workforce, Irwin is able to consistently achieve greater results with smaller crews. Put the skill and experience of an on-site Irwin crew to work at your facility, and redirect critical in-house resources to other high-priority projects. Boiler inspections Planned turnaround / outage management and support Forced outage support Boiler repairs Fuel handling systems Scrubber systems Material handling systems Air quality control systems Furnace maintenance and modification Heater tube repair and replacement Tower, drum and vessel maintenance Heat exchanger maintenance ASME code welding Structural steel installation and modifications Pipe fabrication Project controls Inventory Support Safety and administrative support

7 Why Choose Irwin? Safety Irwin s safety personnel, in coordination with site management, actively work to identify and eliminate jobsite hazards. This is accomplished through a variety of preventative measures, including: jobsite inspections and evaluations; behavioral assessments; rewards and recognition; ongoing data collection and analysis and more. All safety related policies, procedures, systems and processes are documented in Irwin s Four Aces safety program and comprehensive Environmental, Health and Safety Manual. Workforce Irwin employs one of the largest multidisciplined workforces in the industry. Our recruiting and hiring practices ensure that new employees are skilled, qualified, experienced and meet all other requirements. Management solicits continuous feedback from field management regarding individual skills, strengths and opportunities for improvement. We accelerate the training of top performers to rapidly increase their knowledge and capitalize on their abilities.

8 The Irwin Advantage Values driven organization with integrity Privately owned and financially secure Various contract types: Firm price Time-and-material Fixed fee Cost reimbursable Target price Decades of planned outage, plant retrofit and overhaul experience Experienced, knowledgeable and capable corporate and field leadership Skilled and trained national workforce Strong safety performance / continuous improvement Competitive bids Long-term focus on system, process and infrastructure improvement Intense focus on our customers longterm success Quality Repair and alteration of power boilers and pressure vessels Our experienced QA/QC specialists ensure consistent, reliable, repeatable quality performance on every job. We have extensive experience - not only with carbon steel materials - but also demonstrated excellence in stainless, chrome, inconel, monel and other specialty alloys. Our welding program includes more than 200 qualified welding procedures, and we hold current National Board R certificate. Irwin s comprehensive, multi-discipline QA / QC Manual documents procedures and policies for both ASME and non-asme work. Project Management From project conception to closeout, Irwin has the experience and resources necessary to provide meaningful value during every project phase. Our team works closely with the owner, engineer, other contractors and associated stakeholders to achieve project success safely, on schedule, on budget. Our experienced project managers routinely manage multiple large-scale boiler overhauls and other projects. and they are central to the success of the projects they oversee.

9 Irwin Power Services is a division of Irwin Industries, Inc. (704)

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