KALUNDBORG REGION DENMARK DEC

Transcription

1 KALUNDBORG REGION DENMARK DEC

2 INDUSTRIAL SYMBIOSIS Welcome to the Symbiosis presentation by Erling Pedersen Symbiosis Information & Consulting Representing the Symbiosis Institute May

3 The Symbiosis Institute - Kalundborg Region Hareskovvej 19 DK 4400 Kalundborg Denmark /

4 Jutland Kalundborg Funen Zealand Copenhagen May

5 INDUSTRIAL SYMBIOSIS Definition The symbiosis partners The evolution of the symbiosis Principles and features Conclusion May

6 INDUSTRIAL SYMBIOSIS SYMBIOSIS IS: Collaboration between different organisms for mutual benefit May

7 INDUSTRIAL SYMBIOSIS INDUSTRIAL SYMBIOSIS IS: Collaboration between different industries for mutual economic and environmental benefit. May

8 INDUSTRIAL SYMBIOSIS BY-PRODUCTS INDUSTRIAL NETWORKING ECONOMIC AND ENVIRONMENTAL BENEFITS RAW-MATERIALS May

9 INDUSTRIAL SYMBIOSIS INDUSTRIAL SYMBIOSIS IN KALUNDBORG The Symbiosis is based upon commercial agreements between independent partners May

10 INDUSTRIAL SYMBIOSIS The Symbiosis is not an invention - just common sense The Symbiosis was created as a non-project made by a non-organization May

11 THE SYMBIOSIS PARTNERS Gyproc Nordic East Bioteknisk Jordrens - SOILREM Energy E2 - Asnaes Power Station The Statoil Refinery A/S Novo Nordisk A/S Novozymes A/S Noveren I/S The Municipality of Kalundborg May

12 GYPROC Nordic East The factory in Kalundborg Production of plaster boards No. of employees: approx. 200 May

13 Picture of Gyproc May

14 BIOTEKNISK JORDRENS SOILREM The main site in Kalundborg Soil Remediation No. of employees : 75 DEC

15 Picture of Bioteknisk Jordrens Soilrem May

16 ASNAES POWER STATION Production of energy (electricity and heat) No. of employees: 300 May

17 Picture of The Asnaes Power Plant May

18 STATOIL The Refinery in Kalundborg Production of gasoline and other oil based products No. of employees: 300 May

19 Picture of the Statoil Refinery May

20 Novo Nordisk A/S + Novozymes A/S The factory sites in Kalundborg Production of insulin Production of industrial enzymes No. of employees: 3300 May

21 Picture from the Novo production site May

22 Picture from the Novo production site May

23 NOVEREN I/S WASTE HANDLING COMPANY (Cooperation between 9 municipalities) tonnes/year of household and industrial waste 88% is recycled or used for production of energy and heat 12% only is deposited May

24 MUNICIPALITY OF KALUNDBORG Distribution of water and energy + delivery of sludge Population: App (jan app ) DEC

25 Map of Kalundborg DEC

26 INDUSTRIAL SYMBIOSIS Recycling of water: 9 Projects Exchange of energy: 6 Projects Recycling of waste products: 6 Projects The internal Symbiosis: The external Symbiosis 17 Projects 4 Projects May

27 Sludge INDUSTRIAL SYMBIOSIS Wastewater municipality Cooling Water Water Novo Water Statoil Gas Gyproc Water ASV Biomass Fly ash Fish farm District Heating Steam Statoil Steam Novo Yeast Slurry Liquid Sulphur ASV Waste Water ASV Gas Asnæs Gypsum WastewaterNovo Re-use basin May

28 INDUSTRIAL SYMBIOSIS: STATUS 1975 Fertilizer industry Statoil Refinery 1 Surface water 1961 Lake Tissø 2 Gas 1972 Gyproc Cement industry Asnæs Power Station Fish farms NovoNordisk + Novozymes The Municipality of Kalundborg Farms May

29 INDUSTRIAL SYMBIOSIS: STATUS 1985 Fertilizer industry Statoil Refinery 1 Surface water 1961 Lake Tissø 2 Gas Steam 1982 Gyproc Cement industry 5 Fly ash 1979 Asnæs Power Station 7 Heat Heat 1980/ Steam 1982 Fish farms Novo Nordisk + Novozymes 4 Biomass/ NovoGro 1976 The Municipality of Kalundborg Farms May

30 INDUSTRIAL SYMBIOSIS - PIPELINES May

31 STATUS Industrial Symbiosis May

32 INDUSTRIAL SYMBIOSIS: STATUS 2001 Fertilizer industry 13 Amonium Thio Sulfat 14 Tech.water Statoil Refinery 1 Surface water 1961 Lake Tissø Gyproc Bioteknisk Jordrens Soilrem Re-use basin Gypsum 1993 Cement industry 14 Tech.water Cooling water Drain water 5 Fly ash Asnæs Power Station 7 Heat Heat 1980/89 The Municipality of Kalundborg 9 Steam Steam Fish farms 19 Sludge 17 Waste water Surface water 1987 Novo Nordisk + Novozymes 4 Biomass/ NovoGro 1976 Farms 12 Yeast slurry 1989 May

33 INDUSTRIAL SYMBIOSIS ENVIRONMENTAL PARAMETERS Resource savings: Ground water: Surface water: Oil: Gypsum: 2,1 mill. m3/year 1,2 mill. m3/year 30,000 tonnes/year 200,000 tonnes/year May

34 INDUSTRIAL SYMBIOSIS: ECONOMIC PARAMETERS Average pay back time 3 5 years Annual savings: > 15 mio. US$ Total savings until 2005 estimated: ~ 250 mio. US$ Currency rates as per January 2005 May

35 INDUSTRIAL SYMBIOSIS: PREREQUISITES Participants must fit together but be different Large, continuous waste streams Each project must be economically viable There has to be a short physical distance between the participants There has to be a short mental distance between the participants May

36 INDUSTRIAL SYMBIOSIS: PRINCIPLES AND FEATURES Co-operation and communication Voluntariness Environmental benefits, resource savings and economy go hand in hand Spin-off effects May

37 INDUSTRIAL SYMBIOSIS Spin-off effect Production of Bioethanol from sugar beets or straw May

38 INDUSTRIAL SYMBIOSIS Spin-off effect Developing special enzymes for production of ethanol May

39 INDUSTRIAL SYMBIOSIS Environmental strain No. and size of companies Without S ym biosis With Sym biosis May

40 CONCLUSION INDUSTRIAL SYMBIOSIS IS: Environmental action with economic advantages Economic action with environmental advantages An effective network model for production in the future May

41 HOW TO USE THE EXPERIENCE? Existing industrial areas and new Eco-Industrial parks require different approaches Focus on communication, not on technology Fine mass balance flow sheets may be fine, but won t solve your communication problems Let local people invent the projects Prefer bottom-up approach rather than top-down June

42 INDUSTRIAL SYMBIOSIS Systems make it possible, people make it happen. May

43 INDUSTRIAL SYMBIOSIS Further information: May

44 INDUSTRIAL SYMBIOSIS The end of this presentation But The symbiosis goes on May