ENERGY MANAGEMENT AT KAKOLANMÄKI WASTEWATER TREATMENT PLANT
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1 ENERGY MANAGEMENT AT KAKOLANMÄKI WASTEWATER TREATMENT PLANT
2 KAKOLANMÄKI WWTP Wholesale company owned by fourteen municipalities in Turku region in South-Western Finland Turku Region Wastewater Ltd produces good quality and cost-effective wastewater treatment services to its owner municipalities
3 KAKOLANMÄKI WWTP WWTP is located in the solid rock of Kakolanmäki hill in the middle of Turku city WWTP treats residents wastewater and industrial wastewater of the area, average m3/d 1 Foundation of the Company 2 Planning 3 Excavation 4 Construction and installation 5 Transfer sewers 6 Bypass water treatment 7 Plant Testing 8 Plant Operation 9 Renovation of the Merimiehenkatu Pumping Station INVESTMENT COSTS 145 M (2009)
4 LOAD TO THE WATER Phosphorus load to Turku marine area has decreased approximately 72 percent or 13 t/a ( vs ) BOD 7ATU -load to Turku marine area has decreased approximately 59 percent or 210 t/a ( vs ) Nitrogen load to Turku marine area has decreased approximately 32 percent or 180 t/a ( vs ) Suspended solids load to Turku marine area has decreased approximately 77 % or 510 tn/a ( vs )
5 SERVICE FEE Depreciation 24% Repair and modification of leasing machinery 2% Sludge treatment service 20% ENERGY ca. 20 % FROM OPERATING COSTS The plant is operated by WWTP s own personnel (11 employees) Fully automated (occupied only in the office hours) Interests 8% Maintenance, sludge treatment and laboratory Leasing fee 7% Operating costs 39% services are produced by outsourced services Turnover in 2015 was 16,5 M Average service fee for municipalities was 0,48 /m3
6 WWTP PROCESS The volume of the cave treatment plant is about m3, which includes m3 water capacity + The solid rock surroundings offers stability to the process (temperature is almost the same year-round) + Space is cheaper under the surface of the ground than on the ground - Efficient ventilation and lighting will increase operating costs, but + Out of sight, out of mind
7 WWTP PROCESS: ENERGY 2016
8 WWTP PROCESS: ENERGY 2016
9 WWTP PROCESS: ENERGY Indirect energy consumptions: Chemical production (energy & CO2) Deliveries (energy & CO2)
10 ENERGY RECOVERY: 2016
11 WWTP: HEAT PUMP STATION The heat of the treated wastewater is used as renewable energy Pumping station includes two heat pumps. In 2009 started Daphne and after good results Sofia in GWh/a heat and 31 GWh/a cool means14% of all district heating and almost all district cooling in Turku city The Heat pump station takes out the heat from purified waste water (about 5-10 C) Efficiency is good: One unit of electrical energy produces three units of district heating two units of district cooling m3 cold water storage, which evens out the daily variation of district cooling pro enables the momentary triple production of district cooling
12 GASUM OY BIOGAS STATION Gasum Oy owns and operates the biogas station (outsourced service) Termophilic digestion in Topinoja Turku The capacity of sludge treatment is t/a ( t/a from Kakolanmäki WWTP) The capacity of the biogas station is 4 MW 4,6 M m3 biogas / year 30 GWh energy / year
13 WWTP S ENERGY BALANCE 2016 WWTP energy consumption Electricity District heating Fuel MWh MWh 247 MWh total MWh Energy production out of the waste water treatment processes WWTP Heat recovery ventilation MWh TSE heat pump station district heating production (netto) 130 MWh 168 TSE heat pump station district cooling production (netto) MWh Gasum Oy MWh total MWh WWTP produces energy fourteen times more than it consumes
14 WWTP: ENERGY EFFICIENCY PROJECTS Even though Kakolanmäki WWTP is quite new, there is still a lot to be done for the good of energy efficiency: Accomplished Inflow pumping swan necks Air condition optimizing Sand washer optimizing Aeration measuring and adjustments Aeration compressors efficiency Technical water pumping efficiency Raw mixed sludge pumping efficiency Raw wastewater pumping station efficiency Lightning optimization and efficiency Projects in progress Waste heat recovery heat pumps Freshwater station risk minimizing Plug-in hybric on-call duty car e-bicycles Solar cells and panels Inflow pumping optimization Examination in progress Outlet purified water gravity energy recovery by turbine Solar cells and panels to pumping stations Heat recovery pumps to pumping stations Specific sand filter compressors Outlet air heat recovery Inflow pumping update Air condition impeller to direct drives and permanent magnet motors LED-lightning Lightning control Sludge recovery pumping optimization Optimal utilization of performance indicators Electric fork lift Biogas service car External Gasum biogas truck for sludge deliveries Gasum biogas station capacity increase and investments Energy efficiency and heat recovery projects with Turku Energia
15 SYSTEMS AND PERFORMANCE TEAM WORK METERING TREATMENT EFFICIENCY ENERGY AMOUNTS COST MAINTENANCE RELIABILITY OF OPERATIONS COST EQUIPMENT LIFE CYCLE ENVIRONMENT CARBON FOOTPRINT QMS RISK ANALYSIS SAFETY RESPOND EXCEPTIONAL SITUATIONS MEASUREMENTS OF QUALITY RELIABILITY ENVIROMENTAL PERMIT COST-EFFECTIVENESS INFORMATION MANAGEMENT DATA PROCESSING STORAGE SECURITY BACKUP DEVELOPMENT STAFF EXPERTISE EDUCATIONAL PARTNERSHIPS COOPERATION WITH THE INDUSTRY COOPERATION PROJECTS NEW IDEAS OUTPUT Cost effective high-quality wastewater treatment services
16 P r o p e r l y s e l e c t e d i n d i c a t o r s d e s c r i b e t h e p r o c e s s e f f i c i e n c y, h e l p t h e d e c i s i o n m a k i n g a n d d e v e l o p m e n t SUMMARY
17 THANK YOU!
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