O&G Industry Use Cases. Presented by Michael Graves, Industry Principal

Transcription

1 O&G Industry Use Cases Presented by Michael Graves, Industry Principal 1

2 Agenda Industry Overview Use Cases Upstream Midstream Downstream Q&A C o p yr i g h t O S I s o f t, L L C. 2

3 The Standard in Oil and Gas Percent of Global Capacity Using The PI System C o p yr i g h t O S I s o f t, L L C. 3

4 Oil and Gas Industry View Production Processing Transmission Marketing Exploration Gas Oil Upstream Midstream Downstream (Hydrocarbon Processing) Production Transportation Refining/Biofuel/Petrochem C o p yr i g h t O S I s o f t, L L C. 4

5 SMS Safety Management / Expert System CEMS Continuous Emissions Monitoring System EHM Asset Reliability / Availability Monitoring OTS/LMS Operator Training / Learning Management PI System enables IT/OT Convergence ENTERPRISE RESOURCE PLANNING HS&E Quality Mgmt. Accounting Planning SCM Asset Management HR SAFETY ENVIRON. QUALITY PRODUCTION & OPERATION MANAGEMENT ASSET AVAILABILITY & REL. PEOPLE PT/QM Production Tracking / Quality Monitoring Production Accounting Remote Production Monitoring Well Survelance and Performance RBA Risk Based Analysis & Evaluation SQC Production FPSO OIS Compression Statistical Quality Operational Applications Control and Solutions Analytics Monitoring Intelligence Functionality Analysis ARM Analyzer Reliability Monitoring Production Reporting Value Chain Situational Awarenss OMS Operations Monitoring & Reporting CBM Condition Based Monitoring Unified Real-time Integration and Applications Infrastructure SAFETY CONTROL LIMS PROCESS ANALYZERS DCS PLC/SCADA ADVANCED CONTROL HISTORIAN DIAGNOSTIC SYSTEMS MANUAL DATA PLANT DATABASE OTHER COLUMNS FURNACES D D D D PUMPS HEAT EXCHANGERS TURBINES COMPRESSORS MOTORS VALVES TRANSMITTERS ACTUATORS TRANSFORMERS OTHER C o p yr i g h t O S I s o f t, L L C.

6 Use Cases C o p yr i g h t O S I s o f t, L L C. 6

7 Upstream C o p yr i g h t O S I s o f t, L L C. 7

8 Real-Time Drilling Optimization Reduces Drilling Time and Associated Resources Usage Customer Results / / Benefits Lack of real-time drilling analytics and guidance capability at the drill site Extended drill time and down hole tool damage Increased use of resources Installation of the PI System realtime integration and applications infrastructure Creation of drilling process high fidelity real-time analytics and visualization capabilities at the drill site Drilling time and capital well cost savings including reduction in resources Reduced vibration and damage to downhole tools Continuous optimization onsite and retrospective post-well analysis C o p yr i g h t O S I s o f t, L L C.

9 High Fidelity Data Between the Drill Site and the Corporate Support Center Enables Improved Drilling H&P 463 Eagle Ford PI Coresight PI Server H&P 256 Bakken H&P 458 Eagle Ford Historized values Mobile Rig Network Architecture MaraDrill PI System Tags Houston Tower PI DataLink C o p yr i g h t O S I s o f t, L L C.

10 Midstream C o p yr i g h t O S I s o f t, L L C. 10

11 Predictive and Proactive Implementation of the PI System has enabled the transformation of PG&E s ability to provide safe and reliable gas T&D to our customers. We now have proactive alarm management and enhanced visualization, collaboration, and an crisis management capability. The PI System has provided significant benefits and value. Sr. Consulting Engr, PG&E Customer Business Challenge Solution Customer Results / Benefits Mandated Implementation of NTSB and PHMSA 49 CFR 192 to address findings of gas explosion 9/9/2010 Large gas T&D network 4.2 million customers 6,500 miles transmission 43,000 miles distribution 4500 RTUs Diversity of systems, no integration No collaboration, proactive CBM alarm management, or collaboration Used the PI System as areal-time data integration & application infrastructure Used PI AF for: Advanced alarm management and notification Critical asset CBM Collaboration, visualization, & mobility foundation 250 automated shut off values Gas Distribution Control Center Improved alarm management, response, and crisis management capability Significantly improved real-time situational awareness, visualization, and collaboration Increased visibility into Gas Operations Safer, more reliable gas T&D operations C o p yr i g h t O S I s o f t, L L C. 11

12 Improved Awareness To meet the needs of the customers and maintain total system awareness of the entire transmission and storage process, NGT&S is changing the way we think about data; data becoming information; and information becoming actionable knowledge. John Cox, Reliability Engineer, NiSource Customer Business Challenge Solution Customer Results / Benefits Meeting customer delivery obligations with an aging automation system. Meeting the requirements of an expanding natural gas market spurred by increased production in the Marcellus Shale formation. Role Based Dashboards using PI Web Parts and DataLink for Excel Services. Core to NiSource's Enterprise Analytics reliability improvement program Providing knowledge empowers stakeholder employees to autonomously monitor and maintain assets for which they are responsible. C o p yr i g h t O S I s o f t, L L C. 12

13 Downstream C o p yr i g h t O S I s o f t, L L C. 13

14 Improving Refinery Performance & Optimization We don t have to run faster than the bear we just have to outrun the other guy Anonymous Customer Business Challenge Solution Customer Results / Benefits No integration of real-time data to Planning & Scheduling and Optimization models Need to Optimize Process and view results in real time Lack of collaboration, visibility, and KPIs with high fidelity drill down capability Issues with Refinery performance Installation of the PI System Integration of data sources Data quality validation Use of PI-PE and PI-ACE to generate data sets to models Use of PI-Webparts for collaboration and visualization Near real-time asset, unit, and refinery optimization Step change in refinery performance proactive vs reactive culture One version of the Truth - collaboration, accountability C o p yr i g h t O S I s o f t, L L C. 14

15 Integrated Downstream Dashboard - A Real-Time Coherent View from Crude Source to Product Distribution Using the PI System to integrate our entire fuels value chain has transformed our significantly improved our performance and profitability. Time does matter. Toto Nugroho Pranatyasto Pertamina Customer Business Challenge Solution Customer Results / Benefits No integration of applications and solutions across the fuels value chain Different values for critical data no singe version of the truth No collaboration or alignment of the 4 groups in the organization Issues with stock outs, high demerge, high training cost, poor performance Installed the PI System Migrated or integrated all downstream solutions into a common PI System infrastructure Common analytics, visualization, and collaboration Central operations center that enabled alignment of the 4 groups National stocks maintained at optimal level Reduced Critical Depots (stock outs) by 60% Reduced Demurrage by 40 % Better loss monitoring & control Overall savings 10s of Millions C o p yr i g h t O S I s o f t, L L C. 15

16 Questions & Answers C o p yr i g h t O S I s o f t, L L C. 16

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