E N G I N E E R I N G T H E ENERGY TRANSITION. ERK Container power ERK plant, Energy Dr. Systems Verena Streitferdt, 2018 March 2018

Transcription

1 E N G I N E E R I N G T H E ENERGY TRANSITION ERK Container power ERK plant, Energy Dr. Systems Verena Streitferdt, 2018 March 2018

2 HISTORICAL DEVELOPMENT ERK was founded in 1977 as an offshoot from La Mont Herpen GmbH & Co. KG ERK has always been a licensor for boiler & combustion systems It is headquartered in Berlin, Germany & has a global licensee network today 2 1st La Mont company establishment First La Mont Boiler PATENT 1st ERK Boiler (coal fired) 1st Engineering expert report on water tube boilers 1st Waste fired ERK Boiler PATENT 1st Bubbling fluidised bed ERK Boiler PATENT ERK GmbH company etsablishment LARGEST ERK waste fired boilers (90MW) and heat recovery boiler (250 MW) PATENT Electricity hybrid boiler (patent pending)

3 COMPANY STRUCTURE Technology Provider / Licensor 3 Design, engineering, Technology licenses Licenses for fluidised Licenses for fire tube Activities together with calculations, and for multiple water bed & water-cooled boiler and heat universities worldwide expert reports tube boiler systems inclined grate systems exchanger systems & focus on sustainability

4 REFERENCES More than 6,000 boiler & heater references with capacities from MW Broad fuel spectrum with >80,000 MW installed capacity worldwide Expertise with steam, thermal oil, hot water, and chemical heating systems References for biomass, waste, multi-fuels, oil, gas, coal and heat recovery systems 4

5 ERK LICENSEES WORLDWIDE ERK licensee network comprises employees and > 1.6b revenue worldwide 5

6 INSTALLED REFERENCES WORLDWIDE Installations in almost every part of the world and for a multitude of applications 6

7 BIOMASS FIRED BOILER SYSTEMS more than 7 Decades of experience with biomass fired boilers ERK ranks 3 th technology provider for biomass fired boilers Installations for most biomass materials as well as fuel mixtures Multiple design options to maximise boiler availability, such as parallel flow and tailend designs, and efficiency requirements, e.g. combustion air preheating or flue gas condensation 380REFERENCES REFERENCE PARAMETERS MAX MIN 160 MW 0,4 MW 109 bar 3 bar 540 C 180 C

8 BIOMASS FIRED BOILER INSTALLATION Fiji 8 Steam capacity Operating pressure Steam temperature Application 53 tph 41 bar 440 C Power generation SPECIAL FEATURE Base load power generation for an island

9 WASTE FIRED BOILER SYSTEMS more than 9 Decades of experience with waste fired boilers ERK ranks 5 th technology provider for waste fired boilers Installations for most waste materials as well as fuel mixtures Multiple design options to maximise boiler availability, such as parallel flow and tailend designs, and efficiency requirements, e.g. combustion air preheating or flue gas condensation 650REFERENCES REFERENCE PARAMETERS MAX MIN 90 MW 0,6 MW 102 bar 3 bar 520 C 174 C

10 WASTE FIRED BOILER INSTALLATION Turkey 10 Steam capacity 2x 5.6 tph Operating pressure 40 bar Steam temperature 460 C Application Decentralised energy from sewage sludge plant SPECIAL FEATURE 100% sewage sludge firing with a bubbling fluidised bed system

11 WASTE FIRED BOILER INSTALLATION Brasil 11 Steam capacity Operating pressure Steam temperature Application 4 tph 31 bar 370 C Decentralised energy from waste plant SPECIAL FEATURE 800 kwe capacity energy from waste plant

12 MULTI-FUEL FIRED BOILER SYSTEMS 12 Decades of experience with multi-fuel boilers Installations using up to 6 different fuels Multiple design options to maximise boiler availability, such as parallel flow and tailend designs, and efficiency requirements, e.g. combustion air preheating or flue gas condensation more than 1200 REFERENCES REFERENCE PARAMETERS MAX MIN 230 MW 0,2 MW 112 bar 3 bar 540 C 70 C

13 MULTI-FUEL FIRED BOILER INSTALLATION Czech Republic 13 Steam capacity Operating pressure Steam temperature Application 2x 40 tph 61 bar 465 C Cogeneration plant SPECIAL FEATURE Bubbling fluidised bed boiler for coal and biomass

14 HEAT RECOVERY BOILER SYSTEMS more than Decades of experience with heat recovery boilers Installations for most heat sources, ranging from clean gas turbine exhaust to steel plants Multiple design options to maximise boiler availability, such as 270REFERENCES REFERENCE PARAMETERS supplementary or fresh air firing, and minimise footprint, e.g. horizontal or vertical designs 0, MAX MIN 232 MW MW 132 bar bar 540 C C

15 Activities in Indonesia Engineering services for power plants to optimise their boiler efficiency Identifying new liscensee (Boiler manufacturer with workshop,epc) Waste biomass sector - Biomass plant tenders - Scoping study for ERK opportunities in waste - Develop feasibility study for small scale energy to waste power

16 Problem Statement in Indonesia for Remote Areas Concerning Rural Development and Waste Limited infrastructure facilities in waste management Level of public awareness to throwing garbage at the temporary disposal (TPS) is still low Lack of land and no treatment facilities in final disposal (TPA) make the waste mounting and released the gas emission into atmosphere Recently it has started to affect the tourism industry of East Indonesia, the largest economic sector of that region.

17 CONTAINER POWER PLANT - CONCEPT Stack 19 Current waste disposal (landfill or open burning) Thermal conversion Flue gas cleaning ash disposal (90% volumen reduction) or construction Employment Training Waste and flue gas Thermal oil Small City Air cooled condenser Low emissions Low generation costs Power block Diesel substitution / hybrid plants Electricity Synergies

18 CONTAINER POWER PLANT - ADVANTAGES 21 Economic: Independent of fluctuating fossil fuel prices energy independence Flexible: Reliable base load supply with possibility of hybridization for peak demand Recycling: Simultaneously solving problems of waste, pollution and electricity generation Low C footprint: Diesel fuel subsitution reduces CO 2 emissions Sustainable: Thermal waste disposal avoids ground water/soil contamination and marine pollution User friendly: Plug & Play system minimises installation time and enables relocation to new site

19 CONTAINER POWER PLANT KEY PARAMETER Remote locations 22 Fuels Fuel throughput Operating pressure Net electric capacity Plant efficiency Application Biomass to MSW up to 980 kg/h 5 bar 330 kw 19% Off-grid power supply SPECIAL FEATURES Redeployable, robust multi-fuel grate, low pressure operation through ORC system, low water consumption and high reliability

20 Combustion system Thermal oil heater Flue gas cleaning Condenser Fuel preparation 23 Turbine and Generator Control room Auxiliary equipment Workshop

21 CONTAINER POWER PLANT ECONOMICS Region Installed capacity in MW LCOE in US$/MWh Philippines (Busuanga) Cook Islands (Aitutaki) Indonesia (Nusa Penida) Dominican Republic (Las Terrenas) Cook Islands (Mangaia) Colombia (Puerto Leguizamo) LCOE considering different waste/biomass prices Fuel price in US$/t LCOE in US$/MWh

22 Next steps in Indonesia Location analysis Stakholders and potential investors analysis Marketing and presentation to start the feasibility anlaysis

23 Preliminary results of location study North-Lombok: Waste produced in North Lombok: 68 Tons/day. Tourism spot Gili Trawangan: tons/day So far only waste bank ( bank sampah ) established South- Lombok Mandalika Project: Big resort project in South of Lombok Project cost $3 billion Sustainable development in mind but so far no waste management plan

24 Questions/Suggestions?

25 29 ReGen Remote Recovery Renewable Redeployable Generation Dr. Verena Streitferdt Business development manager Southeast Asia Konstantin Dinkler Project Engineer Dr. Jürgen Petersheim Director Strategy & New Products