Meiden Automated Guided Vehicles

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1 Meiden Automated Guided Vehicles General Catalog for AGVs We always supply systems meeting our customers' needs. Lift-type Low-platform AGV Side-Fork AGV

2 Is there any higher business efficiency? Is there any method of reducing man-hours? Is more effective productivity attainable? A great solution with Meiden AGVs! We propose the optimal systems for our customers sites. Please entrust the Meiden AGVs with your business activities! High technical capability fostered for many years Meiden s motor-related technologies, accumulated for more than one century under the name of Meiden Motors, are supporting the AGV core motors and their control and guidance technologis. Abundance of product lineups From tens of kilograms to tens of tons, our products can cope with a wide range of weights to be transported. A variety of running and guidance systems are available. Abundance of production experience and know-how Through the supply of AGVs, our production experience and know-how have supported the Japanese automotive industries for many years. Such a technical accumulation is actively utilized for the development of future AGVs. Customization of optimal AGVs Many kinds of useful options are available for system structuring with a wide range of expansibility. We can offer you an optimal AGV system according to your site and purposes. C O N T E N T S 2 3

3 Product Lineups Traveling performance Max. load An optimal AGV system can be offered, chosen from abundant product lineups. All-directional traveling Optional except forwarding Forward, Optional for Programmable optional / Overhead rails Unilateral rails Truck AGVs with vehicle sizes and carriers custom-order-designed and manufactured according to the shape and mass to be transported High-functional type outstanding in all factors of traveling performance, stopping accuracy, and customization easy The newest high-functional AGV The newest high-functional AGV Standard type Medium- and large-size work carrier / / Full flat low-platform type AGVs that can tow the customer s vehicle by creeping through it Partial low-platform type AGVs for transferring conveyers of ultra-low-platform body Autonomous traveling type Instantly adapts to workplace layout and route changes Slip-in unit load vehicle Lift-type Low-platform AGV The newest high-functional AGV Partial low-platform type / Forklift A function of omnidirectional traveling ensures effective and efficient transportation. Meiden AGV Kit Low-price AGVs that permit arbitrary assembly Standard Carts with an AGV Kit Finished carts equipped with an AGV kit Floor traveling rail-guided trolley system Rail-guided trolley most suitable for high-speed transportation Heavy driver unit Sheet metal cart Handcart Driver unit Control unit Side-Fork Pallet Transport AGV Meiden AGV Kit Operator switch Floor traveling rail-guided trolley system Unilateral rails 4 5

4 Truck 3MC-M10 Smart realization of automated transportation / 3MC-M/60 / Stoppage accuracy upgraded ±10mm Forward, traversing, slantwise, and spin turn possible with 2-wheel differential drive system Automatic battery charging Wireless LAN accommodated 3MC-M 3MC-M60 00kg 6000kg Driving system Front/rear wheel driving and system rod and magnetic tape, laser, and Forward,, sideways, slantwise, and spin turn Forward/ 60m/min, sideways m/min Forward/ m/min, sideways 15m/min Cargo transfer height Minimum turning radius Vehicle weight Power supply 477mm (cargo transfer unit excluded) ±10mm W1522 H477 D2740mm 1200mm (Forward traveling m/min.) 1550kg 48V enclosed lead-acid battery, auto-charge type Excellent traveling performance Traveling in all directions is possible, such as forward,, right, left, slantwise, and spin turn. Outstanding operationability There are product lineups from small to medium types to be chosen according to cargo sizes. This model is most suitable for intra-process transportation in production lines. This is a standard AGV of the 3-wheel type vehicle. The carrier coms in the roller table (2-serial, 3-serial, and 2-stage type), lifter, and push-pull type, useful in a variety of applications. 1.5(150kg loading), 2.5(250kg loading), 5(500kg loading) and M10(kg loading) Efficient operation is possible with a high degree of freedom, making full use of spin-turn performance. Operation is easy with the aid of a simple touch-panel type operator. The AGV status is displayed for easy route setup and system structuring. 1.5/ Driving, system Traveling driection Front wheel drive, front wheel Forward (Backward: optional) 60m/min Auto-charger unit (optional) Wireless LAN unit (optional) W685 H340 D1400(1600)mm W800 H350 D1750mm W1200 H425 D2200mm : Around-the-clock continuous operation is possible with a feature of automatic charging. Charging is performed after confirming the stop position of AGV. : Using a wireless LAN unit, high-speed communication with a ground station can be carried out. Wireless Standard IEEE802, 11b/g/n 2.4GHz Used for the designation of destination or controls at crossing points. ACBM All-directional type Most suitable for transportation in a narrow space. Size of 2.5 in ( ). This AGV is of the front/rear wheel driving and type. Traveling forward/, traverse slantwise, and spin turn is possible. Travering is possible in a narrow space. Because it is possible to be moved to all direction, the cycle time can be shortened. ACBM2.5 (250kg loading), ACBM5(500kg loading), ACBM10 (kg loading) Driving, system 3MC-M10 kg Front wheel drive, front wheel rod and magnetic tape, laser, and Forward,, sideways, slantwise and spin turn Forward/ 60m/min, sideways m/min Cargo transfer height Minimum turning radius Vehicle weight Voltage Automatic charging type: 7mm, manual charging type: 405mm (cargo transfer unit excluded) ±5mm W1150 H7/405 D1950mm 7mm 600kg 48V enclosed lead-acid battery, auto-charge type ACBM2.5 ACBM5 ACBM10 Driving, system Front/rear wheel driving and type Traveling function All-direction and spin-turn 60m/min W755 H360 D1600 mm W950 H400 D2000 mm W1270 H480 D20 mm 6 7

5 Full flat low-platform type 3MS-M10 Full flat low-platform type Max. performance with ultra-low-platform body A vehicle height of only 190mm is realized for a live load of 1.0 ton. All-directional traveling is possible. U-CART S U-CART L Full flat low-platform type, vehicle height 190mm Cargo transfer lifter installed, a lift of 60mm Stoppage accuracy upgraded with an AC servomotor, ±5mm Forward, traversing, slantwise, and spin turn possible with 2-wheel differential drive system Automatic battery charging Wireless LAN accommodated A slim ultra-low-platform body with a total height and width of 170mm and 348mm. The four models handle towing weights from 0 through 1,0kg. If the optional wireless LAN is used, a system control panel issues the destination to the U-CART wirelessly. Guide routes can be easily established just by using magnetic tape and markers to create traveling routes and stop positions. Because a maximum of 200 stop positions and stations can be set up, complicated traveling routes can be established easily. Use of the automatic charging option allows 24-hour operation. Auto-coupling pins to connect with AGVs are provided as standard. 3MS-3.5 Lift-type Low-platform AGV This lift-type low-platform AGV meets the needs of customers who do not want to modify their existing carts Carts do not need to be modified because they are lifted and carried by the lifter transfer unit Attachments can be customized to match the shape of the carts This AGV is strong enough to transfer, so it can also be used to transport heavy objects The forward and function allow it to be loaded into an elevator Driving & system Rated speed Working time Cage cart dimensions U-CART S (FWS system) U-CART L (TWTS system) High-speed type High-load type High-speed type High-load type * 0kg 800kg Forward and, 600kg Traversing, 2kg Forward and, 10kg Traversing, 480kg Driving & system Front wheel drive, front wheel Front/rear wheel drive and tapes Forward (Backward for optional) Forward,, traverse, slantwise, and spin turn 60m/min m/min 60m/min m/min Creepage traveling Working time 4.0hr (Continuous with auto-charge feature) 5m/min ±15mm (±10mm for unit body) 2.5hr (Continuous with auto-charge feature) W348 H170 D1357mm W348 H170 D2000mm * H202mm for U-CART L high-load type Front wheel drive, front wheel Forward/simple (straight-line) Max. 60m/min. ±10mm 2.5hr (Continuous with auto-charge feature) W380 H180 D1650mm W D mm Driving system 2ATB 3MS-M10 kg 2-wheel differential drive system (both front and rear) Forward,, sideways, slantwise, and spin turn Forward/ 60m/min, sideways m/min This series is most suitable for transporting caster type pallets. Lift Minimum turning radius Vehicle weight Power supply 60mm ±5mm 700mm W700 H190 D2550mm 500kg 48V enclosed lead-acid battery, auto-charge type This is an all-surface ultra-thin type AGV. It creeps through the basket vehicle that is towed and transported. It is of the three-wheel type and stable traveling is assured. The turning radius is short and the workability is substantially improved. 2ATB06 (0kg traction, vehicle height 200mm) Driving, system Standard working time 2ATB06 Driving, with 1 wheel (front), follower wheel (rear) Forward, 60m/min (Ordinary running, forward) 4 hours (Continuous operation by automated battery charge) W500 H200 D1600mm 8 9

6 Partial low-platform type Autonomous traveling type Laser radar AGV Forklift type P Partial low-platform type The advantage of the low-platform type are expertly utilized. Cargoes can be moved to existing conveyers with a variety of floor levels. This AGV has an ultra-low load carrying platform of 105mm high (P1.5). The lifter adopted (200 mm) has a roller turntable that can effectively utilize such a low floor level. It is also applicable to conveyer-to-conveyer transportation with a difference in loading height. (P1.5) P1.5 (150kg loading) P10 (kg loading) and P20 (2000kg loading) P1.5 P10 P20 Driving, system Max. traveling speed Front wheel drive, front wheel Forward (Backward: optional) Forward 60m/min (Backward m/min) (H for platform height) W660 H105 D1485mm W1200 H900 D2720mm W1200 H1050 D2920mm 3ML-M11 Side-Fork Pallet Transport AGV A function of omnidirectional traveling ensures effective and efficient transportation. Even along a passage of 2400mm in width, it is possible to gain access to the destination without changing the posture. A 180 spin-turn is possible in a passage of 00mm in width. Omnidirectional obstacle sensors and bumpers are installed in order to secure high safety. Since the brushless motor is adopted for the driving unit, properties of cleanliness and maintainability have been improved. Autonomous AGV Instantly adapts to workplace layout and route changes, so traveling is possible. Can be applied to the 3MC-M10//60. Laser range finder / 1.0t~ 6.0t This AGV uses SLAM technology. Because magnetic rod, magnetic tape, and other guide wire work are not necessary, the on-site startup time is short. Even workplace layout changes can be handled immediately through map re-measurement. Multi-sensing provides both free traveling and high-precision laser and magnetic positioning. *SLAM technology: Simultaneous Localization and Mapping Technology that simultaneously estimates self-localization and generates maps Traversing Backward traveling Forward traveling Traversing Driving for traveling Max. traveling speed Max. lift Max. elevating speed Reach stroke Reach speed Transport pallet size Vehicle dimensions Min. turn radius Vehicle weight guidance or laser-type radar 2-wheel differential drive unit 3 units Forward/ traveling, traversing, and spin turn 60m/min. mm, or 1800mm for optional 250mm/sec. 1350mm 250mm/sec. Max mm 1100kg (Cargo center 600mm, deviation from the center of gravity ±50mm) Machine base end ±10mm, fork end ±mm W2278 L1748 H mm (Forward/ traveling 15m/min.) 2050kg Applicable models 3MC-M10 3MC-M/60 3MC-M60Special model kg 00/6000kg 6 3MC-M60 Special Model Be aware that the 3MC-M60 special model has a limited application range. 60m/min 60/m/min 20m/min Forward,, traverse, slantwise, and spin turning Multi-sensing (/magnetic) ±10mm(Multi-sensing) 2APLB Low lift type This AGV is most suitable for pallet carriage work. Laser radar AGV No guide wires are required and the working layout can be freely changed. Utilization is possible irrespective of AGV types. (AGV Kit & U-CART excluded) Laser radar Distance and angles are measured in conjunction with the reflectors installed on the ground so that the present position and posture can always be identified for safe guidance. No guidance by magnets and electromagnetic means is needed. Route information can be downloaded and uploaded by radio. Layout design and modification can be done by off-line work with a personal computer. This type of AGV can perform a low lift, assuring a lifting height of 800/ mm. Its overall mass has been suppressed below two tons so that it can get into an elevator to accomplish multi-storied duty. As a whole, its cargo handling efficiency can be intensified. Direct put-on pallets can be handled. It is a motor-powered type for both travering and lifting. These is on chance of floor contamination by lubricating oil. 2APLB8 (800kg loading) and 2APLB10 (kg loading) Laser radar Category Item Contents Data Performance Functions Laser radar AGV Position detection period Reflector detection angle resolution Reflected detection angle range Reflected beam detection distance Laser output Laser wavelength Constant position stop accuracy Guiding system 8Hz O.1deg 360deg m Class1 (essentially safe) 905nm(infrared domain) ±10mm Laser radar Coarse setting Coarse editor AutoCAD Safety function Failure in reflector detection Emergency stop after self-travering Reflector unit Measuring method Auto-telemetry Error unit Self diagnostic function Provided Provided 2APLB8 10 Max. traveling speed Max.lift Vehicle height (mast height) / Total vehicle length (fork length) Working time Conter-fork direction 60m/min. Fork direction m/min. 800/kg 800/mm W845 H(1620) D2340/2420(700)mm 8hr (Continuous with auto-charge feature) 10 11

7 Meiden AGV Kit Standard Carts with an AGV Kit Floor traveling railguided trolley system Meiden AGV Kit Finished carts equipped with an AGV kit MK2/5 Series Wouldn t you like to gave such an AGV? Anyone can use it. This is an open interface AGV that permits easy system structuring. Simple how to use! The AGV offered meets arbitrary requirements, from a basic unit to a completed vehicle. Start/Stop operetion is simple with a single button. Since an external I/O circuit is released to be open, any customer can establish a favorite system. Sheet metal cart Simple Backward 2 Units Handcart Lightweight Heavyweight In the finished-cart line-up, only this Stick a magnetic tape to the floor surface-that s all. By taking such an easy action, a traveling route can be easily set up. When markers are installed on the floor, operation control for acceleration and deceleration can be accomplished easily. Using a simplified back-traveling function, varios running routes can be established. replacement for your current handcart. Intended for customers that want an easy start to use. Cart external dimensions/w700 H1320 L1250mm Platform-section dimensions/w700 H240 L950mm Cart external dimensions/w620 H1015 L942mm Platform-section dimensions/w620 H265 L785mm Pipe cart Simple The body of this model can be Expansibility that is attractive! By connecting the extension terminals, obstacle sensors can be added or automatic cargo transfer control can be realized. Shutter interlock can be provided. There are two control systems available according to applications. Basic unit Flat cart Lightweight Simple Lightweight This low-platform model is compact. modified daily. Lightweight Can be used immediately as a model can be equipped with all the specifications and options. Flexible interaction possible with layout change! 1.4t Cart external dimensions/w500 H350 L1232mm Platform-section dimensions/w500 H350 Lmm Cart external dimensions/w700 H1320 L1250mm Platform-section dimensions/w700 H345 L945mm Command mark system: C ommand markers are stuck to the floor for simple control. Relative address system: Operation is programmed for each mark on the floor for complicated operation control. Light-weight drive unit Heavy-weight drive unit Control unit Operating switch Setting of options Batteries Battery charger Battery voltmeter Setter on vehicle (A/B type) Laminate pilot lamp Auto-charger Wireless controller Tape bumper Obstacle sensor Traveling melody unit tape marker Urethane tire Manual operation pendant brake 3MF-10 Floor travering railguided trolley system Most suitable for sorting and pickup work in front of an automated warehouse. Light-duty (MK2) Standard type High-speed type High-speed type Heavy load type guidance system 250kg 500kg 500kg kg Advance/Back travelling 1400kg Lateral movement 1400kg Pallet size W1100 D1100mm Cargo mass kg Traveling speed (Max.) 200m/min Load transfer speed (Max.) m/min Turning radius (on the rail) 600mm (m/min or less) Stopoing accuracy ±5mm Truck size W1355 H810 D1360mm Load transfe hight 700mm Stoppage accuracy Gradability (5m continuous) Source voltage Operating enviroument 175kg 175kg m/min 60m/min m/min 60m/min m/min Standard ± mm ± 15mm for optional)* Unit (mm) Caster wheels Standard ±15mm*3 2% (at the rated load), 3% (at 70% load) DC24V Cargo transfer conveyer Temperature 0~40 C, Relative humidity 20~80% Road surface step differences within 6mm (at 15m/min speed), road surface undulations within 10mm, groove width not more than 20mm *1. A self-mass is included. *2. The standard frame is unloaded and the battery is fully charged. *3. For the relative address unit, an optional stopping accuracy upgrading function can be added to make the stop position accurate to ±10mm. *4. Maximum speed during lateral movement or spin turning is 15m/min. *5. Maximum speed during simplified back travelling is 20m/min. *6. Lateral movement and spin turning are to be done on a non-sloping surface. *7. for lateral movement and spin turning: Standard ±mm. Forward Follower wheel Driving wheel Standard type 700 Spin turning Rated speed*2 250kg Units Special type Forward (Backward for optional) 1 Unit - Advance Permissible load (total weight)*1 Heavy-duty (MK5) Heavy load type This is a rail-guided trolley system that is capable of highspeed transportation at 200m/min. It demonstrates its power for high-speed cargo handling work to be done in front of an automated warehouse. It uses the realtime consentrated control system by wireless LAN. It uses a signal travering rail. Work startup time has been reduced. Load transfer height: A low floor level of floor surface +700mm has been realized. Turning radius on the rail: A tight turn of 600mm, which is superb! A special type for a cargo transfer height of 0mm is available. In addition to orbiting operation, roundtrip operation type is also available. Operation control system Concentrated control system by ground control panel Max.No.of operataion trucks Max.No.of station 100 Aluminum rail 12 13

8 All-directional AGV Table of specifications Standard AGV All-directional AGV Low-platform AGV Side-Fork Low lift Items ACBM 2.5 ACBM 5 ACBM 10 3MC- M10 3MC-M /60 P 1.5 P 10 P 20 2ATB 06 U-CART S U-CART L 3MS MS- M10 3ML- M11 2APLB (including transfer unit) kg 150 (250) 250 (400) 500 (750) (1500) 250 (400) 500 (750) (1500) (1500) 00/ (250) 2000 (1500) (00) Traction 0 Traction 800 Highspeed type 0 Traction 10 Highspeed type / 7 Guidance system bars / tapes / Laser bars / tapes / Laser bars / tapes/ Autonomous bars / tapes / Laser bars / tapes tapes bars / tapes bars / tapes / Laser All-directional AGV 1950 Driving, system Front wheel front wheel Front/rear wheel Front wheel front wheel Front/ rear wheel Front wheel front wheel Front/ rear wheel Front/ rear wheel Backward Optional Optional Optional Front wheel front wheel Traveling direction directional All- Spin turn Performance Rated speed m/ min 60 Forward/ 60 Traversing (3MCM60 Forward/ Traversing 15) Forward 60 Backward High-speed type 60 High-speed type 60 Traversing Forward 60 Backward Forward/ Forward/ Traversing Traversing Forward 60 Backward 477 Elevating speed mm /s Reach speed mm /s 250 Partial low-platform AGV Low-platform AGV Minimum turning radius mm Stopping accuracy (Speed before stop: 8m/min) mm ±10 ±5 ±10 ±10 ±15 ±10 ±5 Machine base end ±10 fork end ± Traveling, elevation ±10 Climbing ability (5m continuous) % Standard working time h Continuous (auto-charge only) 3 2 Continuous (auto-charge only) Vehicle length / ( ) Spec. for mm (1400) (1600) (1750) (2200) (1535) (2840) (40) / 2420 Low-platform AGV Lift-type Low-platform AGV Vehicle width mm ( ): Dimensions for High-load type Low lift / Side-Fork loading data Major dimensions Vehicle height / ( ) Spec. for high load type mm Except cargo transfer machines Load-carrying platform height mm / ( ) Spec. for high load type Minimum ground height 170 (202) (202) ~831 mm Side-Fork Vehicle weight kg / Storage batteries Open type lead batteries for battery replacement system, enclosed type lead batteries for auto-charge system Voltage V Auto-charge Optional Optional Optional Radio LAN Optional (LAN) Note. Road surface where AGV cannot be used: Water and oil are prevalent. Inclination is 3% or more. Road surface heavily contaminated Asphalt-covered road surface 2278 All product and company names mentioned in this paper are the trademarks and/or service marks of their respective owners

9 ThinkPark Tower, 2-1-1, Osaki, Shinagawa-ku, Tokyo, Japan China MEIDEN ZHENGZHOU ELECTRIC CO., LTD. MEIDENSHA (SHANGHAI) CORPORATE MANAGEMENT CO., LTD. MEIDEN HANGZHOU DRIVE SYSTEMS CO., LTD. SHANGHAI MEIDENSHA CHANGCHENG SWITCHGEAR CO., LTD. Hong Kong MEIDEN PACIFIC (CHINA) LTD. India MEIDEN INDIA PVT. LTD. PRIME MEIDEN LTD. Indonesia P.T. MEIDEN ENGINEERING INDONESIA Korea MEIDEN KOREA CO., LTD. Malaysia MEIDEN MALAYSIA SDN. BHD. MEIDEN METAL ENGINEERING SDN. BHD. Overseas Offices & Group Companies Singapore MEIDEN ASIA PTE. LTD. MEIDEN SINGAPORE PTE. LTD. Thailand THAI MEIDENSHA CO., LTD. MEIDEN ELECTRIC (THAILAND) LTD. United Arab Emirates MEIDEN ASIA PTE. LTD. DUBAI BRANCH Germany MEIDEN EUROPE GmbH. TRIDELTA MEIDENSHA GmbH. The United States MEIDEN AMERICA, INC. MEIDEN TECHNICAL CENTER NORTH AMERICA LLC in this catalog are subject to change without notice. PA E XX X As of Jan., Oct., ME(5.9L)2L ME 0.0V 0.0L

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