In-Process Inspection
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1 Report No. : xxxxxxxxxxxxxxxx Re - Inspection Product : Knitten Gloves P/O No. : / Part.-No. : / Client : xxxxxxxxxxxxxxxx Order-Qty : 15,000 pairs Supplier : xxxxxxxxxxxxxxxx Participants Supplier : Mr. Shi Date of Inspection : Place of Inspection : Hangzhou City, Zhejiang Province, China. Sampling Standard : ANSI Z , Single Sampling Plan for Normal inspection, Level II Inspection Quantity : 125pcs AQL Result : AQL Level Defects Allowed Result Critical: 0 Critical Major Minor Critical Major Minor Major: 2.5 II Minor: 4.0 S IPI passed : IPI pending : IPI failed : x Pls see Remark No. A-B&1-3. Remarks: No. Important Remarks A When inspector left the factory, have 1200 pairs were packed. 5000pairs were at the produce line, and others semi-manufactured goods were ready. B 1pc &1pair Weight is lighter than the client s required, and some dimensions is different from client s too. Refer Picture Annex II No. Defects Summary Quantity Refer Picture 1 Poor sewing 5 Pic.1 2 Loose 7 Pic.2 3 Extra thread 4 Pic.3-4 Red color- Critical defects Blue color- Major defects Black color- Minor defects Inspection conducted by Name(s) of Inspector(s) Name of Reviewer AMES Li Victor Zhang Date Name Signature Date Name Signature The inspection report reflects our findings at the time and place of inspection. This report does not relieve the seller/manufacturer of their contractual liabilities or prejudice from the buyer s right for compensation for any apparent and/or hidden defects not detected during our random inspection or occurring thereafter. Report No.: xxxxxxxxxxxxxxxx Page 1 of 15 Report Version:
2 Defect Findings 1. Critical Defects: Description Quantity Picture None Major Defects: Description Quantity Picture None Minor Defects: Description Quantity Picture Poor sewing 5 Pic.1 Loose 7 Pic.2 Extra thread 4 Pic.3-4 Pic.1 Poor sewing Pic.2 Loose Pic.3 Extra thread Pic.4 Extra thread Report No.: xxxxxxxxxxxxxxxx Page 2 of 15
3 Ware house & Master carton: Ware house view Shipping mark view Shipping mark view Open master carton view Packing method: pairs per master carton. Report No.: xxxxxxxxxxxxxxxx Page 3 of 15
4 Drop Test (*) : Drop Number Drop Orientation Most fragile face-3 corner, if not known, test Shortest edge radiating from the corner tested Next longest edge radiating from the corner tested Longest edge radiating from the corner tested Equal to or greater than Package Weight (lbs./kg) But Less than Test Drop Height (in./cm) 0 / 0 21 / / / / / / / / / / / 31 5 One of the smallest faces 100 / / 68 8 / 20 6 Opposite small face 7 One of the medium faces 8 Opposite medium face 9 One of the largest faces Tests may be performed using a free fall drop tester, vertical shock machine, incline impact tester or horizontal impact test system. 10 Opposite large face (*) SHIPPING DROP TEST I.A.W. ISTA 2A Version Date: June, Revision Date: July, 2000 Quantity Tested: 1 carton Carton Weight: 16 Kg Drop Height: approx. 61 cm Drop Sequence: 1 corners/3 edges/6 sides Result: Pass Drop test Report No.: xxxxxxxxxxxxxxxx Page 4 of 15
5 Reference Pictures for Product: Process Report No.: xxxxxxxxxxxxxxxx Page 5 of 15
6 Report No.: xxxxxxxxxxxxxxxx Page 6 of 15
7 Product view Product view Report No.: xxxxxxxxxxxxxxxx Page 7 of 15
8 Product view Product view Product detail view Product detail view Product detail view Product detail view Report No.: xxxxxxxxxxxxxxxx Page 8 of 15
9 Product view Product view Product detail view Product detail view Pantone check Pantone check Report No.: xxxxxxxxxxxxxxxx Page 9 of 15
10 Defects products Defects products Report No.: xxxxxxxxxxxxxxxx Page 10 of 15
11 Reference Pictures for Testing: Report No.: xxxxxxxxxxxxxxxx Page 11 of 15
12 Single weight test A pair weight test Report No.: xxxxxxxxxxxxxxxx Page 12 of 15
13 List of Documents: Documentation Status Detail Order available not available Specifications available not available Drawings available not available Drawing,photos etc Production Instructions available not available Test Instruction available not available Instruction Manual available not available OEM Certificate available not available CE LVD available not available CE MD available not available CE EMC available not available SAA certificate available not available Construction Data Form available not available EMC Certificate available not available ROHS available not available Declaration of conformity available not available Others available not available This report consists of: (total 13 Pages) Annex I Master Checklist 1 Page Annex II Special test 1 Page Annex III Critical & Main components list Pages Annex IV Page This is the end of the report. Report No.: xxxxxxxxxxxxxxxx Page 13 of 15
14 Master Checklist Annex I No. Categories Inspection Items Inspection comments Cri Maj Min General inspection (Level II) 1 Quantity check a.100% of total quantity 2 Packaging check 3 Artworks check 4 Appearance check a. Shipping mark P b. Packing method, material, assortment, P and reliability a. Markings/ logos/ information on the giftbox / poly-bag/ product, barcode, etc. b. Labels: marks, parameters, importer/ manufacturer name & address, warnings, etc. a. No sharp edge/point/burrs on accessible surface may hurt the user b. Surface treatment: no broken/ flash/ dirt/ dust/ wet mark/ decay mark/mildew marks, etc on product surface c. No visible assemble defects d. Gap>1.5mm e. No components missing 5 Safety Test a. Hi-pot test: For European: Class I: 1500Vac, 2S Class II: 3300Vac, 2S Class II transformer: 4000Vac For North America: 1500Vac, 2S b. Leakage current test<5ma c. Earth resistance test<0.1ohm 6 Function test a. As per use manual check the function. Special test (S3/S1/1 product) 7 Silk screen Use 3M tape test. printing adhesion check 8 Dimension As per client s required or drawing On hold check 9 Temperature As per use manual. test times rating Function must be completely. voltage running test times rating Function must be completely. voltage running test 12 Thermal link Thermostat short circuit, Thermal link must be work. 13 Power cord For European: tensile test <1kg, 30N;< 4kg, 60N; >4kg,100N For American: 156N,60S 14 Barcode Must be readable. scanned test 15 Product inside As per client s bill of material list. check 16 Drop test on outer carton P -- Pass; F -- Fail; -- Not applicable Drop test for export carton. (1 carton) P P P F P Report No.: xxxxxxxxxxxxxxxx Page 14 of 15
15 Annex II Special test Measurement of parameter was performed on 8 samples as below: Item Spec Result cm P cm P cm On hold cm P 5 5*5cm 5.5* * * * * * * *5.3 On hold 6 39g/pc On hold 7 78g/pair On hold Remark P -- Pass; F -- Fail; -- Not applicable Report No.: xxxxxxxxxxxxxxxx Page 15 of 15
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