Enjeux Magasins GOOD PRACTICES SPECIFICATIONS OF SUPPLIERS PALLETIZATION

Transcription

1 Enjeux Magasins GOOD PRACTICES SPECIFICATIONS OF SUPPLIERS PALLETIZATION Version 2013

2 Page numbering : I - GOOD PRACTICES 04 II - GENCOD IDENTIFICATION 16 III - THE HEIGHTS OF REGULATED HALF PALLETS 21 IV - EXAMPLE OF BAD PALLETIZATION 23 P.2/25-03/07/2014

3 Presentation: This specification presents all the best practices expected by Carrefour in terms of type of pallet, constitution of carriers and delivery methods. It is made for all Carrefour s suppliers and present; - Expected good practices - Fixtures during promotions, - Video filming, strapping... - Marking EAN 128, - And other specific requirements. P.3/25-03/07/2014

4 I GOOD PRACTICES P.4/25-03/07/2014

5 III GOOD PRACTICES 3 1 THE LOADS ON THE PALETTE All goods are shipped palletized. The distributor reserves the right to refuse any nonpalletized goods delivered. For the delivery to be considered compliant, delivered pallet must obey the following specifications (Annex G - General Terms of Purchase and Supply) The loads: The palletized load shall not exceed the load under the pallet (Merchandise + support) or 1000 Kg Max (and 850 kg for positions in mechanical injection). The load must be stable and secured to the socket to prevent slipping during transport and during handling. Packages shall in no case extend beyond the support. PALLETIZING PLAN : It must be rational and allow a quick check of the content P.5/25-03/07/2014

6 THE HEIGHT: The maximum height is 1.85m (Merchandise + support) to allow loading and unloading of trucks. The advocating for the prevention of risks of accidents at work and professional diseases must be respected. 1,50 m 1,75 m 5 kg 5 kg 1,85 m 1,75 m If the basis of the last layer is a 1.75 m we can accept a greater height layer, if: - The weight of package is not exceeding 5 kg - The package dimensions do not exceed 60 cm wide and 40 cm deep for easy gripping.. P.6/25-03/07/2014

7 TRANSPORT OPTIMIZATION : If homogeneous pallets are stacked will be asked optimizing palletizing such a basic palette of 1.40 m and 0.50 m stacked pallet. LOAD STABILITY : Cardboard dividers or slip sheets may be added between layer to ensure the stability of the load during transport operations. These dividers or sheets should be sparingly. NOTE: The glue dots are prohibited between the first layers of package and timber carrier to ensure good stability between packages to avoid breaking into a warehouse. FILMING: Filming starts from the base of support and ensures the entire contents of the pallet. The tension of filming consolidates and allows better handling, transport, unloading and operations storage without destabilizing the load and must prevent movement or the products fall. For fragile products, cardboard and angles flaps adapted heights strengthen the whole. The film must be necessarily transparent to allow control of Goods unless need light protection products (Brasserie) P.7/25-03/07/2014

8 3-2 VARIOUS palletization "UNIFORM" palletizing The pallet is a homogeneous when it is a single product pallet "SANDWICH" palletizing It is composed of several pallets homogeneous. This solution optimizes the upstream transport.. Identification EAN 128 Homogeneous Pallet Note: For shipping units of more than one meter, labels must be placed on two adjacent sides and so that all barcodes are located at a height between 400 mm and 800 mm from the base of the shipping unit, and a minimum distance of 50 mm from the vertical edge of the unit. SANDWICH Pallet Filming integrate all the supports. P.8/25-03/07/2014 Bonnes pratiques de palettisation fournisseurs

9 3-2-3 The"heterogeneous" palletizing This pallet is multi products. It is found only in stores direct flow or tight flow allotted and burst. Palletizing called "Heterogeneous" meets the standards of preparations: Heavy products below and light products above. This type of pallet remains prohibited on FMCG products (1 ref. = 1 Support) CHIMNEY" OR "CELL Mainly for the tight flow, each cell is made of one reference. Each cell must be visible without removing the pallet. Heterogeneous pallet CHIMNEY Pallet P.9/25-03/07/2014

10 3-2-5 The palletizing on pallet called "MOTHER" Half pallets, half box... must be delivered on a so-called "mother" 800 x 1200 pallet. To ensure the stability of the load, the half pallets must be filmed individually. Stacked on a pallet carrier, they must be returned together. Banding The so-called "overlay" palletizing This is performed only for palletizing to optimize the transport. To protect the top layer, an interlayer must be positioned. May be envisaged a banding Of half pallets on the pallet mother to enhance stability. Protection interlayer 1,10 m 1,10 m Note: The maximum weight of all pallets must match the maximum supportable weight of mother pallet. P.10/25-03/07/2014 Bonnes pratiques de palettisation fournisseurs

11 3-2-7 The orientation of load on the ½ pallet on the «MOTHER» pallet Half pallets on pallets called "MOTHER" will be positioned for easy handling by the use of existing tools (Type Reach Truck). In no event shall be manual unloading. Head spade pallets Face to face Pallet Falling down risk Palletizing box : Forks of a pallet truck The ½ pallets, ½ box or other modules are loaded on supports that are standardized and easy to handle with the retractable trolley and they ensure the stability of the load. The½ pallets and ½ boxes that are stacked on a pallet carrier must be made together by banding or filming (Annex G - General Terms of Purchase and Supply) P.11/25-03/07/2014

12 a) ½ Box in the control unit Control unit 1,10 m 1,10 m. b) ½ Pallet ordered Box by the store! Anticipate the opening of the pallet in front of consumer for linear integration. Control unit 1,10 m 1,10 m Plastic links must be made to strengthen the stability of the two supports. Prohibition of establishing thread of metal. P.12/25-03/07/2014

13 3-2-9 The "BURSTING" palletizing The following identifies the pallet rules expected by non-mechanized warehouses performing operations of bursts and avoid mixtures during preparations. Usual rules remain in force (Example: Respecting of Heavy / Light, compliance of packages sizes to stabilize the support,...). - Up to two identical references Case n 1: The intermediate range is essential to separate two references when a command exceed 3 layers. COMPLIANT Case n 2 : Intermediate cardboard pallet to avoid crushing of packages. COMPLIANT COMPLIANT P.13/25-03/07/2014 Avoid grouping of references of very low volume on the last pallet

14 The following. - Up to eight references COMPLIANT - Beyond eight references COMPLIANT Grouping of packages of the same reference on a single pallet. Packages of the same reference on several pallets COMPLIANT COMPLIANT P.14/25-03/07/2014

15 The so-called "OUT TEMPLATE" palletizing For packages whose dimensions exceed the length of a standard pallet, the supplier must provide a suitable support to Carrefour for easy handling on logistics platform and store with existing tools. Weight / height ratio must allow easy handling individually via a hand pallet truck. The substrate must be strong enough to transport the goods. It must also be approved by the Supply Chain Carrefour before deployment. P.15/25-03/07/2014

16 II GENCOD IDENTIFICATION (Reminder) P.16/25-03/07/2014

17 IV GENCOD IDENTIFICATION GENCOD identification must comply with GS1 specifications. The information contained on the pallet label must contain at least the following information: a) Name of the owner of the mark or CARREFOUR Group for own-brand products + name of the MDD brand Example: CARREFOUR GROUP - No. 1/Carrefour Market / Reflection of France or vendor name for national brands b ) Description of product c) SSCC number d) EAN parcel to 14 characters (or EAN 13 preceded by a zero or 9 for variable weight ) + number of goods e) Shelf life for DLC or products subject to time Barcodes (EAN pallet / BBD and SSCC ) g ) net weight in the case of a variable weight product h) Lot # ( Limit one prize per carrier delivered) NOTE : The marking shall be legible upon receipt, present on at least two consecutive sides of the palletized load and as high as possible and allow its recognition by automatic reading symbolized code ( Appendix G - Conditions Buying and Procurement ).. P.17/25-03/07/2014

18 4-1 Label of single reference model Respect the labels and their order of entry (see example in each case) - Labels attached to all 4 sides. - A5 format (14.8 x 21 cm) - Minimum tolerated being the A6 (10.5 x 14.8 cm). - Characters must remain legible. - Internal supplier codes are not symbolized in EAN128 and positioned separately from other data label to avoid confusion. P.18/25-03/07/2014

19 4-2 Label of single reference model Case of composite pallets or sandwich - A pallet consists of several layers of different products - each being separated by a product carrier with or without individual handling filming. - In the case of a retail-ready packaging, the label should never be stuck on one side of the visible linear section by the consumer. - The sandwich pallet must be treated as a homogeneous palette. Each layer must be homogeneous pallet label. P.19/25-03/07/2014

20 4-3 Label of single reference model Case of «CHIMNEY» or «CELL» pallets Pallet composed of several cells of different references - Each cell is a singlereference and EAN128 label identifies each cell. In the case of a retailready packaging, the label should never be stuck on one side of the linear section visible by the consumer. The "chimney" pallet must be treated as a homogeneous pallet. Every chimney should have a homogeneous pallet label. In addition, each "chimney" must be visible without removing the carrier. P 20/25-03/07/2014

21 III REGULATED HEIGHTS OF HALF PALLETS P.21/25-03/07/2014

22 III - THE REGULATED HEIGHTS OF ½, ¼ AND PALLETS FOR HYPER The heights of the pallet, ½ and ¼ of pallets are set depending on the range and availability of the ray. Each family and subfamily is different for hypermarkets in France. P.22/25-03/07/2014

23 IV EXAMPLE OF BAD PALLETIZING P.23/25-03/07/2014

24 V EXAMPLE OF BAD PALLETIZING A warehouse reception: Fragility of the support Shipping and Handling Difficult for goods that exceed pallet size. Inadequate height Manual unstacking of the upper level Not taken by stacker. receipt in warehouse Not taken by stack Stacking impossible with traditional logistics tool without risk of damaging of the support or risk to the person P.24/25-03/07/2014

25 About the sales area:. Stacking is impossible Difficult linear Integration No handling support Difficult linear Integration because no gap for the passage of the forks P.25/25-03/07/2014