PLASTIC FLAKE SORTING ADVANCED SENSOR-BASED SORTING TECHNOLOGY FOR OPTIMIZED RESULTS

Transcription

1 PLASTIC FLAKE SORTING ADVANCED SENSOR-BASED SORTING TECHNOLOGY FOR OPTIMIZED RESULTS

2 PLASTIC FLAKE SORTING: CONSISTENTLY EXCEPTIONAL QUALITY YOUR CHALLENGE: ACHIEVING HIGH PURITY Highest purity PET flakes intended for the production of new transparent bottles must offer purity higher than 99.99% (<100 ppm). Anything less could prevent the use in bottle-to-bottle applications. ppm AVERAGE 800ppm OUR ANSWER: ACHIEVE HIGH PURITY CONTINUOUSLY AUTOSORT FLAKE analyzes and sorts flakes precisely by color and material, including metal. By combining a field-proven mechanical setup with advanced sensor technology to ensure precise sorting for even the smallest grain size. ppm AVERAGE 90ppm 0

3 THE SOLUTION: SEAMLESS AND FLEXIBLE Plastic flakes are screened into grain size fractions of 2 and >2-12mm. Flakes from washing line >2t/h The AUTOSORT FLAKE detects color (transparency) and material (EG: PVC, colored PET, PE, PP, ferrous and non-ferrous metals etc.) of the fine particles all at the same time, ejecting impurities and undesirable colors. Elutriator Windshifter Screen for lines 0 2mm AUTOSORT FLAKE Recovery step AUTOSORT FLAKE The result: PET with extremely high and constant purity with very low material loss (<100 ppm), meeting the requirements of bottle-to-bottle recycling. Fines & Dust PET Clear Refuse Simplified Flowchart Flake Recycling

4 THANKS TO THE PARTNERSHIP WITH TOMRA, WE VE BEEN ABLE TO OPTIMIZE OUR PET RECYCLING OPERATIONS. BY COMBINING AUTOSORT (BOTTLE SORTER) WITH AUTOSORT FLAKE (FLAKE SORTER), WE VE INCREASED OUR HIGH-QUALITY PRODUCT YIELD BY 200%, RESULTING IN CONSIDERABLY HIGHER REVENUE ALMOST IMMEDIATELY. THROUGH THE CENTRAL CONTROL COMPUTER (CCC) WE ARE ABLE TO MONITOR, CONTROL, AND GREATLY IMPROVE OUR PRODUCTION ON A REAL-TIME BASIS. AT EVERY STAGE, THIS INVESTMENT DECISION HAS RESULTED IN QUICK PAYBACK! David Bourge, Directeur de site Suez, Regene Atlantique

5 THE AUTOSORT FLAKE ADVANTAGE HIGH THROUGHPUT, HIGH CONSISTENCY, HIGH PRODUCT YIELD RESULT IN HIGH PROFITS COLOR AND MATERIAL (EG: PET, HDPE, PP, PVC, PS, PLA, FERROUS AND NON- FERROUS METALS ETC.) SORTING ALL AT THE SAME TIME REMOTELY ACCESSIBLE ONLINE STATISTIC OF PROCESS MATERIAL SUBSTANTIALLY LESS DOWN- TIME, GREATER OUTPUT STABILITY AND LOW ENERGY CONSUMPTION THROUGH PATENTED AND PIONEERING TECHNOLOGY FIELD-PROVEN PROCESS AND MACHINE DESIGN DEVELOPED WITH INDUSTRY PARTNERS CUSTOMIZABLE FOR MATERIAL SORTING ONLY SUPERIOR ALL-AROUND SERVICE SUPPORT WITH TOMRA CARE

6 AS A TECHNOLOGY LEADER, TOMRA SORTING RECYCLING CONTINUES TO BE PIONEER IN SENSOR-BASED SORTING IN THE WASTE AND METAL RECYCLING INDUSTRIES. WITH OVER 4,400 UNITS INSTALLED IN MORE THAN 50 COUNTRIES, OUR EXPERTISE AND SUPERIOR SERVICE ALLOW US TO DELIVER HIGH-PERFORMANCE SORTING AND ANALYTICAL SOLUTIONS TO OUR CUSTOMERS IN A BROAD RANGE OF APPLICATIONS. Find out why: *) ISO 9001 certified We print on 100 % recycled paper. TOMRA Sorting s innovations are helping to produce it. Recycling Hub TOMRA Sorting GmbH*) Otto-Hahn-Strasse Mülheim-Kärlich Germany Phone: Fax: recycling-sorting@tomra.com UK & Ireland TOMRA Sorting LTD Queens Road Loughborough LE11 1HA United Kingdom Phone: Fax: info-uk@tomrasorting.com United Arab Emirates TOMRA Sorting JLT Unit No , floor No. 37, Mayfair Executive Offices JLT, Jumeirah Business Center 2, Jumeirah Lake Towers Dubai United Arab Emirates 2015/10 GB 5000-M