PDL025 PDL025. DLC Coating. High Quality and Long Tool Life for Machining Aluminum. DLC Coating

Transcription

1 DC Coating DC Coating igh Quality and ong ool ife for Machining Aluminum Achieves ong ool ife with ardness Close to that of Diamond Excellent with Aluminum elding esistance arge ineup for urning, Milling, and Cut-Off Operations

2 DC Coating Achieves ong ool ife with ardness Close to that of Diamond arge ineup for urning, Milling, and Cut-Off Operations 1 ong and Stable ool ife igh ardness with Kyocera s Proprietary ydrogen-free DC Coating Coating Properties ardness (GPa) ,000 Young s Modulus (GPa) Diamond Competitor B ydrogen-free DC Coating Competitor A DC Coating with ydrogen ool ife (In-house Evaluation) Cutting ength (m) Further Machining is Possible ool ife Over 2 imes onger Fracture Due to elding Competitor C Competitor C Cutting Conditions: Vc = 500 m/min, fz = mm/t, ap ae = 3 5 mm, Dry Cutter Dia. ø25 mm orkpiece: A7075 After Machining 25 m After Machining 11 m 2 Excellent Excellent with Aluminum elding esistance elding esistance Comparison (In-house Evaluation) Machined Surface Comparison (In-house Evaluation) Minor elding elding Machined Surface is Clouded Competitor D Competitor E Cutting Conditions: Vc = 800 m/min, fz = 0.1 mm/t, ap ae = 3 5 mm, Dry Cutter Dia. ø25 mm orkpiece: A5052 Cutting ength: 57 m Cutting Conditions: Vc = 800 m/min, fz = 0.1 mm/t, ap ae = 3 5 mm, Dry Cutter Dia. ø25 mm orkpiece: A6061 Cutting ength: (48 m), Competitor E (14 m) 1

3 3 Stable Machining Stable Machining Due to DC Coating ayer with Excellent Peeling esistance Improved Chip Evacuation Due to igh ubrication Chip Scratch est: Coating Conditions Comparison with oad 80 N (In-house Evaluation) Competitor F (DC Coating) Even Chips with Small Curl Carbide (non-coated) Film Peeling 4 Cutting Conditions: Vc = 800 m/min, fz = 0.1 mm/t, ap ae = 3 5 mm, Dry Cutter Dia. 25 mm Insert BDG11304F-JA orkpiece: A5052 arge ooling ineup ide ange of Applications Including urning, Milling, and Cut-off Operations urning Case Study Block A5052 1,500 Vc = 450 m/min fz = 0.15 mm/t (Vf = 1,900 mm/min) ap ae = 2 ~ 80 mm et MEC (7-Flute) BDG11308F-JA Milling ool ife Number of orkpieces Competitor G Cut-off (6-Flute) 7pcs/edge 5pcs/edge 1.4 imes 1,500 has less welding compared to Competitor G and tool life is improved by 1.4 times. A good wall and surface finish is achieved. 2 (User Evaluation)

4 Standard Stock Items urning Inserts (Positive) Minute Depth of Cut ow Feed Minute Depth of Cut / Mirror / Mirror / Mirror / Mirror / Mirror CCG MP-CF MP-CF CCG MP-CF MP-CF CCG MFP-SK MFP-SK MFP-SK CCG 09301MFP-SK 09302MFP-SK 09304MFP-SK CCG MP-CK MP-CK CCG 09301MP-CK 09302MP-CK CCG 09304A 09308A CCG /-A /-A /A3 CCG 0402 /-A /-A /-A3 CCE M-F M-F M-F M-F CCE M-F M-F M-F CCE MF /-U MF /-U MF /-U CCE MF /-U 09301MF /-U 09302MF /-U 09304MF /-U DCG MP-CF MP-CF DCG 11301MP-CF 11302MP-CF DCG MFP-SK MFP-SK MFP-SK DCG 11301MFP-SK 11302MFP-SK 11304MFP-SK I.C. hickness ole () < < < < < < < elief DC Coating PD ow Feed Minute Depth of Cut / Mirror / Mirror / Mirror DCG MP-CK MP-CK DCG 11301MP-CK 11302MP-CK DCG 11304A 11308A DCG /-A /-A /-A3 DCE M-F M /-F M /-F M /-F DCE M-F 11301M /-F 11302M /-F 11304M /-F DCE MF-U MF /-U MF /-U DCE MF-U 11301MF /-U 11302MF /-U 11304MF-U CG /-A /-A /-A3 VPG MP-CF MP-CF VPG MP-CK MP-CK VPG MP-CK MP-CK I.C. hickness ole () < < < elief VCG A VCG /-A /-A Inserts with corner () dimension shown with inequality sign (ex: ) indicates minus tolerance of corner () DC Coating PD : -hand Only in Stock : -hand Only in Stock 3

5 Standard Stock Items urning Inserts (Negative) I.C. hickness ole () elief DC Coating PD I.C. hickness ole () elief DC Coating PD Medium-oughing CNGG 0404A 0408A Medium-oughing DNMG A A CNGG 0404/-A3 0408/-A3 Medium-oughing NGG A A Medium-oughing CNMG 0404A 0408A NGG /-A /-A3 Medium-oughing DNGG A A Medium-oughing NMG A A DNGG /-A /-A3 ight-hand () is shown for inserts with angles. Milling (for MEC Cutter) (1) A β α BDG 11302F-JA 11304F-JA 11308F-JA BDG F-JA F-JA F-JA F-JA Medium-oughing NGG A A ( ) DC coating A α β Cut-off KF KF / 100-S-16D 5-S-16D 150-S-16D 200-S-16D ( ) DC Coating ød max ith ight ead KF / 050-S 070-S 100-S 5-S 150-S 200-S KF16 / 150-S-16D 200-S-16D ith ight ead KF16 / 150-S 200-S ight-hand () is shown for inserts with angles. 4

6 3 3 Standard Stock Items Cut-off GDG ( ) DC coating Edge idth () M olerance ±0.02 M GDG 2020N-005PG 2520N-005PG 3020N-005PG ± ow Cutting Force 2-edge 3 ± M GDG PG-15D PG-15D PG-15D ± ead ow Cutting Force 2-edge : -hand Only in Stock ecommended Cutting Conditions urning Chipbreaker Aluminum Alloy Cutting Speed Vc (m/min) Feed ate f (mm/rev) Milling Inserts (for MEC) Aluminum Alloy Cutting Speed Vc (m/min) Feed ate f (mm/rev) Negative A Si 10 % or ess A SK BDG Si 13 % or ess 200 1, Si 13 % or Greater Positive CK CF A Si 10 % or ess A F U Cut-off Aluminum Alloy Cutting Speed Vc (m/min) Feed ate f (mm/rev) KF Si 10 % or ess GDG KYOCEA Corporation CP366 CA/1602NSY