MMA WELDING COATED ELECTRODES MMA rutile coating SPEEDARC - RAPIDARC - EASYARC - UNIVARC - TUBARC pages 6-2 to 6-6

Transcription

1 CHAPTER 6 Arc Weding Consumabes MMA WELDING MMA rutie coating SPEEDARC - RAPIDARC - EASYARC - UNIVARC - TUBARC pages 6-2 to 6-6 MMA basic coating TENSARC - RESISTARC pages 6-7 & 6-8 MMA eectrodes for stainess stee weding INOXARC 316 L - INOXARC 308 L pages 6-9 & 6-10 MMA eectrodes for repair INOXARC R 312 page 6-11 MMA eectrodes for hardfacing MANGANARC 600 page 6-12 MMA eectrodes for weding cast-iron CASTARC page 6-12 MIG/MAG WELDING SOLID WIRES For weding mid and structura stees STEELMIG G2 page 6-14 STEELMIG G3 page 6-15 GALVAMIG page 6-16 TENOMIG page 6-17 For weding stainess stees WL 308 L Si / WL 316 L Si / INOXMIG 308 L page 6-18 For weding auminium WL ALMG 5 page 6-19 For weding copper auminium COPPERMIG page 6-19 For hard facing HARDMIG 600 page 6-20 TIG WELDING FILLER METAL Rods for weding mid and structura stees STEELTIG G2 / G3 page 6-21 Rods for weding stainess stees WL ROD 308L / 316L page 6-22 Rods for weding auminium aoys WL ROD ALMG 5 page

2 SPEEDARC Genera purpose and very versatie eectrode. It can be used for a positiona weding, except verticay-down. Exceent arc-striking even on sighty rusted, or poory prepared parts. Maintenance and genera work. Sma running repairs. MMA eectrodes - Rutie coating. EN 499: E 38 0 R 12 AWS A 5.1: E GENERAL PURPOSE MECHANICAL PROPERTIES OF THE ALL WELD METAL (according to EN ): Tensie Strength Yied Strength Eongation A 5 Impact energy V (J) (N/mm 2 ) (N/mm²) (%) 0 C > 430 > 24 > 47 Weding positions: kg / W W W W W W W W DC AC 50 V Medium rutie. Aso avaiabe in sma pack see page

3 RAPIDARC Genera purpose and very versatie eectrode. It can be used for a positiona weding. Exceent arc-striking even on sighty rusted, or poory prepared parts. Maintenance and genera work. Sma running repairs. MMA eectrodes - Rutie coating. EN ISO 2560-A: E 38 0 RC 11 AWS A 5.1: E 6013 UNIVERSAL MMA - RUTILE COATING MECHANICAL PROPERTIES OF THE ALL WELD METAL (according to EN ISO ): Tensie Strength Yied Strength Eongation A 5 Impact energy V (J) (N/mm 2 ) (N/mm 2 ) (%) 0 C Weding positions: kg / W W W W W W Aso avaiabe in sma pack see page 6-13 CC CA 45 V Medium ceuosic. 6-3

4 MMA eectrodes - Rutie coating. EASYARC Genera purpose eectrode for appications in a positions. Highy versatie eectrode with smooth fusion. Sheet-meta work. Meta fitting steework. Meta frame work. EN ISO 2560-A: E 38 0 RC 11 AWS A 5.1: E GOOD BEAD SHAPE MECHANICAL PROPERTIES OF THE ALL WELD METAL (according to EN ): Tensie Strength Yied Strength Eongation A 5 Impact energy V (J) (N/mm 2 ) (N/mm 2 ) (%) 0 C > 420 > 22 > 47 Weding positions: kg / W W W W W W W DC AC 45 V Medium ceuosic. Aso avaiabe in sma pack see page

5 UNIVARC Genera purpose eectrode with ow spatter during weding. Exceent eectrode for work requiring smooth fusion. Sheet-meta work. Meta fitting steework. Meta frame work. MMA eectrodes - Rutie coating. EN ISO 2560-A: E 38 0 RC 11 AWS A 5.1: E 6013 UNIVERSAL SMOOTH FUSION MMA - RUTILE COATING MECHANICAL PROPERTIES OF THE ALL WELD METAL (according to EN ISO ): Tensie Strength Yied Strength Eongation A 5 Impact energy V (J) (N/mm 2 ) (N/mm 2 ) (%) - 20 C 0 C Weding positions: kg / W W W W W Aso avaiabe in sma pack see page 6-13 CC Medium ceuosic. CA 50 V 6-5

6 MMA eectrodes - Rutie coating. TUBARC Genera purpose eectrode designed for pipe weding appications. This eectrode gives a very good bead shape. TUBARC is approved by GDF (Gaz De France). Low eve of fume emission. Industria pipe work. Heat exchangers. Pressure vesse construction. EN ISO 2560-A: E 38 0 RC 11 AWS A 5.1: E HIGH PERFORMANCE IN ALL WELDING POSITIONS MECHANICAL PROPERTIES OF THE ALL WELD METAL (according to EN ISO ): Tensie Strength Yied Strength Eongation A 5 Impact energy V (J) (N/mm 2 ) (N/mm 2 ) (%) - 20 C Weding positions: kg / W W W W CC CA 45 V Medium ceuosic. Aso avaiabe in sma pack see page

7 MMA eectrodes - Basic coating. TENSARC MMA eectrode for appications requiring demanding mechanica properties. High efficiency basic coated eectrodes for ow temperature appications. Smooth fusion producing a good bead shape. Exceent arc-striking characteristics for a basic coated eectrode. Meta fitting steework. Heavy section boier making. Shipbuiding. Transport equipment. EN ISO 2560-A: E 42 3 B 32 H 5 AWS A 5.1: E 7018 HIGH QUALITY ASSEMBLY MMA - BASIC COATING MECHANICAL PROPERTIES OF THE ALL WELD METAL (according to EN ISO ): Tensie Strength Yied Strength Eongation A 5 Impact energy V (J) (N/mm 2 ) (N/mm 2 ) (%) -30 C -50 C Weding positions: kg / W W W W W W Aso avaiabe in sma pack see page 6-13 CC + CA 70 V Thick basic with iron powder. 6-7

8 RESISTARC Eectrodes for appications requiring demanding mechanica properties. High efficiency basic coated eectrodes for ow temperature appications. Smooth fusion producing a good bead shape. Exceent arc-striking characteristics for a basic coated eectrode. Meta fitting steeworks. Heavy section boier making. Shipbuiding. Transport equipment construction. MMA eectrodes - Basic coating. EN 499: E 42 4 B 42 H 10 AWS A 5.1: E MECHANICAL PROPERTIES OF THE ALL WELD METAL (according to EN ): APPROVAL: TÜV Tensie Strength Yied Strength Eongation A 5 Impact energy V (J) (N/mm 2 ) (N/mm 2 ) (%) -20 C -40 C > 430 > 24 > 80 > 47 Weding positions: W W W W W W Aso avaiabe in sma pack see page 6-13 kg /1000 DC AC + 70 V Thick basic with iron powder. 6-8

9 MMA coated eectrodes for stainess stee weding. INOXARC 316 L MMA coated eectrode for weding stainess stees type 316L. Exceent for appications requiring a good bead shape. Very easy sag remova. Food processing. Construction of mik industry equipment. Construction of pharmaceutica instaations. EN 1600: E L R 12 AWS A 5.4: E 316 L - 17 GOOD BEAD SHAPE FOOD PROCESSING APPLICATIONS MMA - BASIC COATING MECHANICAL PROPERTIES OF THE ALL WELD METAL (according to EN ISO ): Weding positions: Tensie Strength Yied Strength Eongation A 5 Impact energy V (J) (N/mm 2 ) (N/mm 2 ) (%) + 20 C CC + CA 50 V kg / W W W W W Aso avaiabe in sma pack see page 6-13 Semi-thick rutie-basic. 6-9

10 INOXARC 308 L MMA coated eectrode for weding stainess stee (types 18.8 and 20.10). Highy versatie and easy to use eectrode. Exceent for ow carbon stees. Stainess stee vesses. Stainess stee appications. Equipment processing (except food industry). MMA coated eectrodes for stainess stee weding. EN 1600: E 19 9 L R 12 AWS A 5.4: E 308 L GOOD BEAD SHAPE MECHANICAL PROPERTIES OF THE ALL WELD METAL (according to EN ): Tensie Strength Yied Strength Eongation A 5 Impact energy V (J) (N/mm 2 ) (N/mm 2 ) (%) +20 C > 560 > 320 > Weding positions: kg / W W W W DC + AC 50 V Semi thick rutie with Cr & Ni compensation. Aso avaiabe in sma pack see page

11 MMA coated eectrodes for stainess stee weding. INOXARC R 312 MMA rutie coated eectrode for repair appications. Exceent for difficut-to-wed stees. For dissimiar stees joining (non or ow aoyed stees with stainess stees). Smooth fusion with good bead shape. Repair work requiring a buffer ayer. Joining of dissimiar stees. Non or ow aoyed stees. High tensie strength stees. Stainess stees. 13% Mn stees. MECHANICAL PROPERTIES OF THE ALL WELD METAL (according to EN ): Tensie Strength Yied Strength Eongation A 5 (N/mm 2 ) (N/mm 2 ) (%) > 720 > 600 > 30 kg /1000 EN 1600: E 19 9 L R 12 AWS A 5.4: E 308 L W W W DISSIMILAR STEEL JOINING IDEAL FOR BUFFER LAYERS BEFORE HARDFACING Weding positions: DC + AC 50 V Semi thick rutie with Cr & Ni compensation MMA FOR STAINLESS STEEL WELDING 6-11

12 MMA coated eectrodes for hardfacing. MANGANARC 600 For components submitted to abrasion. Exceent resistance to wear and impact (exampe: excavator buckets) Agricutura work. Civi works and mining equipment. Crawer shoes. Hardness: HV. HARDFACING ABRASION kg / W W W Aso avaiabe in sma pack see page 6-13 CC CA 60 V Medium rutie. MMA coated eectrodes for weding cast-iron CASTARC Joining stee and cast-iron. Repairing casting defects. Hardfacing of cast-iron. Exceent for weding high-strength and noduar cast-irons. VPM vacuum packed can be used without a quiver. Casting Pipe Standard AWS A 5.1: E Ni Fe Ci REPAIRING AND HARD FACING CAST-IRON _R kg / W W W CC +/- CA 45 V Graphite-Basic. Aso avaiabe in sma pack see page

13 The sma pack SPEEDARC page 6-2 RAPIDARC page 6-3 EASYARC page 6-4 UNIVARC page 6-5 TUBARC page 6-6 TENSARC page 6-7 RESISTARC page 6-8 INOXARC 316L page 6-9 INOXARC 308L page 6-10 INOXARC R 312 page 6-11 MANGANARC 600 page 6-12 CASTARC page 6-12 MMA coated eectrodes. Sma pack kg / W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W W MMA - SMALL PACKAGING 6-13

14 Soid wire for weding mid and structura stees. STEELMIG G2 Copper coated soid wire. Suitabe for weding with CO2 or mixed shieding gases. Wide range of appications. Avaiabe on pastic spoos and meta spoo. ATAL 5 / ARCAL 5 Ar: 82% CO2: 18% EN ISO A: G 42 2 M G2Si1 AWS A 5.18: ER 70 S-3 MIG/MAG WELDING WIRES Transport vehices. Mechanica construction. Sma meta fitting work. Sma agricutura repairs (Pastic spoo 300) (Pastic spoo 200) (Spoo with stee hub 200) MECHANICAL PROPERTIES OF THE ALL WELD METAL (according to EN ): Tensie Strength Yied Strength Eongation Impact energy (J) Shieding Gas (N/mm 2 ) (N/mm 2 ) A 5 (%) 0 C Ar/CO SPOOL Wire Diam Diam Materia Winding Weight (kg) pastic precision ayer 5 W pastic precision ayer 15 W pastic precision ayer 5 W pastic precision ayer 15 W pastic ayer 15 W stee with hub precision ayer 16 W stee with hub ayer 16 W pastic precision ayer 15 W pastic ayer 15 W stee with hub precision ayer 16 W stee with hub ayer 16 W pastic precision ayer 15 W pastic ayer 15 W stee with hub precision ayer 16 W stee with hub ayer 16 W GENERAL PURPOSE 6-14

15 Soid wire for weding mid and structura stees. STEELMIG G3 MIG/MAG WELDING WIRES Copper coated soid wire. Suitabe for weding with CO2 or mixed shieding gases. Wide range of appications. Very good arc striking and fusion. Avaiabe on pastic spoos and meta spoo. Transportation vehices. Mechanica construction. Sma meta fitting work. Sma agricutura repairs. ATAL 5 / ARCAL 5 Ar: 82% CO2: 18% (Pastic spoo 200) EN ISO A: G 42 2 M G3Si1 AWS A 5.18: ER 70 S-6 MIG/MAG WELDING WIRES (Pastic spoo 300) (Stee spoo with hub 300) MECHANICAL PROPERTIES OF THE ALL WELD METAL (according to EN ): Tensie Strength Yied Strength Eongation Impact energy (J) Shieding Gas (N/mm 2 ) (N/mm 2 ) A 5 (%) - 20 C Ar/CO (Stee spoo 300) SPOOL Wire Diam Diam Materia Winding Weight (kg) 200 pastic precision ayer 5 W pastic precision ayer 15 W stee with hub precision ayer 16 W pastic precision ayer 5 W pastic precision ayer 15 W pastic ayer 15 W stee with hub precision ayer 16 W stee with hub ayer 16 W meta precision ayer 16 W pastic precision ayer 15 W pastic ayer 15 W stee with hub precision ayer 16 W stee with hub ayer 16 W meta precision ayer 16 W pastic precision ayer 15 W pastic ayer 15 W stee with hub precision ayer 16 W stee with hub ayer 16 W meta precision ayer 16 W EXCELLENT FUSION PROPERTIES 6-15

16 Soid wire for weding gavanized stees. GALVAMIG Soid wire suitabe for gavanized stees. Aso used for weding eectro-zinc sheets. Exceent for weding thin sheet. Use with mixed gases, or, for spatter free weding, use ARCAL 14. ATAL 5 / ARCAL 5 Ar: 82% CO2: 18% EN ISO A: G2Ti MIG/MAG WELDING WIRES Sma meta fitting work. Industria car body fabrication. Automobie repair. Agricutura maintenance work (Pastic spoo 300) (Pastic spoo 200) MECHANICAL PROPERTIES OF THE ALL WELD METAL (according to EN ): Tensie Strength Yied Strength Eongation Impact energy (J) Shieding Gas (N/mm 2 ) (N/mm 2 ) A 5 (%) 0 C Ar/CO (Stee spoo with hub 200) SPOOL Wire Diam Diam Materia Winding Weight (kg) pastic ayer 5 W pastic ayer 5 W pastic precision ayer 15 W pastic ayer 15 W stee with hub ayer 16 W stee with hub precision ayer 16 W pastic precision ayer 15 W pastic ayer 15 W stee with hub precision ayer 16 W stee with hub ayer 16 W WELDING GALVANIZED STEELS 6-16

17 Soid wire for weding high yied strength stees. TENOMIG Soid wire suitabe for higher strengh stees. Eevated mechanica properties (high yied strength). Heavy boier work. Transport and ifting equipment. ATAL 5 / ARCAL 5 Ar: 82% CO2: 18% (Pastic spoo 300) MECHANICAL PROPERTIES OF THE ALL WELD METAL (according to EN ): EN 440: G 4 Mo EN 12070: G Mn Mo AWS A 5.28: ER 80 S-G (Stee spoo with hub 300) MIG/MAG WELDING WIRES MIG/MAG WELDING WIRES Tensie Strength Yied Strength Eongation Impact energy (J) Shieding Gas (N/mm 2 ) (N/mm 2 ) A 5 (%) - 20 C Ar/CO HIGHER STRENGTH STEELS SPOOL Wire Diam Diam Materia Winding Weight (kg) 300 pastic precision ayer 15 W stee with hub precision ayer 16 W stee with hub ayer 16 W pastic precision ayer 15 W pastic ayer 15 W stee with hub precision ayer 16 W stee with hub ayer 16 W pastic precision ayer 15 W pastic ayer 15 W stee with hub precision ayer 16 W stee with hub ayer 16 W

18 Soid wires for weding stainess stees. WL 308 L Si Soid wire suitabe for 304 stainess stees not for food appications. Chemica industry. Pharmaceutica industry. Stainess stee boier work. WL 316 L Si Soid wire suitabe for weding 316L stainess stees. Widey used for food industry appications. INOXMIG 307 Soid wire suitabe for depositing a buffer ayer to avoid cracking. Exceent for dissimiar stees weding (stainess stee to ow or non aoyed stee). EN ISO 14343: G 19 9 L Si AWS A 5.9: ER 308 L Si Food industry. Mik industry. Pharmaceutica industry. Automobie repair. Miitary equipment. Agricutura works. Large thickness assemby. ARCAL 12 Ar: 98% CO: 2% ARCAL 12 Ar: 98% CO: 2% ARCAL 12 Ar: 98% CO: 2% (Stee spoo with hub 300) EN ISO 14343: G19123LSi AWS A 5.9: ER 316 L Si EN ISO 14343: G 18 8 Mn AWS A 5.9: ER 307 MIG/MAG WELDING WIRES MECHANICAL PROPERTIES OF THE ALL WELD METAL (according to NFA ): Tensie Strength Yied Strength Eongation A 5 Impact energy (J) (N/mm 2 ) (N/mm 2 ) (%) + 20 C WL 308 L Si with gas M 11 (Ar + O2) WL 316 L Si with gas M 11 (Ar + O2) INOXMIG 307 with gas M 11 (Ar + O2) Wire SPOOL Diam Materia Winding Weight (kg) WL 308 L Si WL 316 L Si INOXMIG stee precision ayer 15 W W W stee precision ayer 15 W W W stee precision ayer 15 W W stee precision ayer W

19 Soid wire for weding auminium and ight aoys. WL ALMG 5 Soid wire suitabe for weding auminium and auminium aoys with 5% Mg. Very fexibe soution for auminium appications. Good mechanica properties and high resistance to marine corrusion. Car manufacture. Nava construction and rai equipment. Transport appications. MECHANICAL PROPERTIES OF THE ALL WELD METAL (according to EN ): Shieding Gas Tensie Strength (N/mm 2 ) Yied Strength (N/mm 2 ) Eongation A 5 (%) Ar > 18 Wire Diam SPOOL Materia Winding Weight (kg) ARCAL 1 Ar stee precision ayer 7 W stee precision ayer 7 W EN ISO 18273: S A 5356 AWS A 5.10: ER 5356 (Stee spoo with hub 300) ALUMINIUM & ALUMINIUM ALLOYS MIG/MAG WELDING WIRES MIG/MAG WELDING WIRES Soid wire for weding copper-auminum aoys. COPPERMIG Soid wire for copper-auminium appications. Exceent for gavanized sheet meta. It can aso be used for hard facing appications. Automobie repair. Joining thin thickness sheets. Light vehices. Exceent resistance to marine Artistic foundry work. corrosion. ES ARCAL 32 or ARCAL 37 EN DIN 1736: ER Cu A 8 AWS A 5.7: ER CuA1 COPPER ALLOYS & STEEL CASTINGS MECHANICAL PROPERTIES OF THE ALL WELD METAL (according to EN ): Shieding Gas Rm (N/mm 2 ) Rp (N/mm 2 ) A% 5d Hardness HB M 13 (Ar + O2) ~ 90 Wire Diam SPOOL Materia Winding Weight (kg) pastic precision ayer 15 W (Stee spoo with hub 300) stee precision ayer 15 W stee precision ayer 15 W

20 Soid wire for hardfacing. HARDMIG 600 MIG/MAG WELDING WIRES Soid wire for hard facing subject to abrasion. High resistance to abrasive wear. A wed meta, hardness, 620 HB. EN 14700: SFE Minera processing. Dredgers. Trucks. ATAL 5 ARCAL 21 (Stee spoo 300) FOR HARDFACING Wire SPOOL Diam Materia Winding Weight (kg) stee precision ayer 15 W In certain cases a buffer ayer is recommended using INOXMIG 307 (p. 6-18) to avoid craking. 6-20

21 TIG rods for weding carbon stees STEELTIG G2 TIG RODS STEELTIG G2 for weding mid and structura stees. Manufacture and repair. First penetration root pass. Thin thickness weding. Cassification G2 EN 1668: W 42 4 W 2 Si AWS A 5.18: ER 70 S-3 ARCAL FILLER METAL FOR TIG WELDING MECHANICAL CHARACTERISTICS OF THE ALL WELD METAL (according to EN 1668): Shieding Gas Tensie Strength Yied Strength Eongation Impact energy V (J) (N/mm 2 ) (N/mm 2 ) A 5 (%) - 20 C Ar/CO < 420 < 20 < 47 rods 1 m ength packed in tubes of 5 kg (m) STEELTIG G2 kg W W W

22 TIG rods for weding stainess stees. WL ROD 308L WL ROD 316L WL ROD 308L for weding standard stainess stees. WL ROD 316L for weding stainess stees for the food industry. Food industry, chemica and pharmaceutica industries. First penetration root pass. Thin thickness stainess stee weding. Weding of pipework & tubes. Cassification 308L NF A : M-Z19.9 L Si AWS A 5.9: ER 308 L Si ARCAL 1 TIG RODS Cassification 316L NF A : M-Z L Si AWS A 5.9: ER 316 L Si MECHANICAL CHARACTERISTICS OF THE ALL WELD METAL (according to EN 12072): Tensie Strength Yied Strength Eongation Impact energy V (J) (N/mm 2 ) (N/mm 2 ) A 5 (%) + 20 C WL ROD 308L Ar > 520 > 350 > 35 > 50 WL ROD 316L Ar/CO2 > 510 > 310 > 30 > 50 rods 1 m ength packed in tubes of 5 kg (m) WL ROD 308 L WL ROD 316 L kg W W W W W W

23 TIG rods for weding auminium and auminium aoys. WL ROD ALMG 5 TIG RODS A types of repairs. Chemica and pharmaceutica industries. Automotive appications. Auminium and auminium aoys with up to 5% Mg. High resistance to marine corrosion. Cassification NF A : N - A Mg R AWS A 5.10: R 5356 ARCAL FILLER METAL FOR TIG WELDING MECHANICAL CHARACTERISTICS OF THE ALL WELD METAL (according to EN ISO 18273): Shieding Gas Tensie Strength Yied Strength Eongation (N/mm 2 ) (N/mm 2 ) A 5 (%) Ar rods 1 m ength packed in tubes of 5 kg (m) WL ROD ALMG 5 kg W W W