Z-SERIES ALIGNMENT LOCKS

Transcription

1 ZRI IGNMN OK PPIION GUI v10.5 the best performing alignment components for production injection molds PROOMP.OM

2 alignment locks zseries Progressive s lignment ocks have been advanced to outperform other styles. his is achieved through a combination of engagement geometry, particulate capturing rings, materials and treatments, and lubrication. enefits of the Zeries lignment ocks include: ongevity that far surpasses others, confirmed by extensive independent lab testing as well as monitoring performance in harsh, real world conditions. xclusive features maintain clean and consistent lubrication. ar ock, Guide ock, ide ock, tyle ide ock and op ock styles available. ngagement Ramp: polished, radiused leadin for smooth lifting upon engagement of the mold halves. Particle Rings: Particle rings on the width of the male locks capture material and debris to trap it to avoid picking up or galling the alignment surface. onger ngagement: Using the maximum allowable engagement area on all locks advances previouslyestablished industry standards. Rounded dges: larger radius for all protruding surfaces to eliminate operator reach in injury. 2

3 alignment locks performance testing Progressive omponents regularly tests their products through independent testing companies and field testing. efore launching the Zeries lignment ocks in 2012, Progressive contracted lement Materials echnology to provide a thorough mold alignment lock Performance valuation. Upon conclusion of the product evaluation, lement Materials echnology stated the following: lement Materials echnology has conducted independent life cycle testing of mold interlocks since he processes with fixtures and cycling were established to simulate use in the molding environment, but more severe loads were used to accelerate the failures at 4400 lbs of pressure. he locks tested have been from Progressive as well as other standard lock distributors in the U and sia, plus several additional material and treatment combinations were tested for comparison. Furthermore, it was determined that the Progressive omponents Zeries lignment ocks had exceeded the 2 million cycle mark, and displayed no visible signs of wear of any type. uring the past year, over 21 different tests were performed with the purpose of cycling until failure occurred. t no time during our tests over the years have we seen cycle performance at the level of this new design, represented as PRO in the chart below. ith the industry s widest selection of sizes in stock and competitively priced, specifying alignment locks from Progressive omponents means your molds will have unmatched protection from damage and downtime. 3

4 bar locks zseries bar P m H13 h ore: 4248 HR, urface: 70 HR s alt ath Nitride catalog number t l ±.005 w e RF p MIN s1 ±.005 Progressive s ar ocks enable mold designers to select offtheshelf components for alignment of large molds and molds with multiple moving plates. ized for standard mold base plate thickness, ar ocks deliver the maximum amount of guidance and support for the minimum amount of machining required. ongterm precision alignment of plates is achieved through Progressive s Zeries proprietary treatments, engagement ramp geometry and particle rings on the guiding surfaces. s2 ±.005 s shcs /1618 x /8 16 x /8 16 x /2 13 x 1.75 NO: old individually. ach catalog number includes (1) ar ock and (2) crews. insertion point For custom ar ock, refer to the templates on page 11. bar guides P guides m 2 h ore: 5862 HR, urface: 80 HR s itanium Nitride oated catalog t l c pw e s1 number RF ± s2 ±.005 shcs use with 2 G G G G #1032 x /420 x G G G G NO: Guides are sold in pairs. ach catalog number includes (2) guides and (4) screws. 5/1618 x /816 x insertion point guides For custom Guides, refer to the templates on page Patents Pending

5 bar locks applications tripper Plate pplication hree Plate pplication P P MINIMUM POK NGH = P tack Mold pplication arge Mold pplication 5

6 side locks zseries R Z H 2 1 H Female: m 2 h ore: 5862 HR, urface: 80 HR s itanium Nitride oated Male: m H13 h 4248 HR, urface: 70 HR s alt ath Nitride catalog number t.000 w a.000 b.000 c d.0001/.0002 learance Per ide h r Pocket s1/s2 ±.01 inch standard z hamfer shcs #1032 x 1/ #832 x 5/ #832 x 5/ #1032 x 5/ /420 x 3/ /816 x /213 x 11/ /213 x 11/2 catalog number t.00 w.00 a.00 b.00 c d.002/.005 learance Per ide h r Pocket crews included. metric standard Note: ll dimensions and tolerances are in millimeters. s1 ±.25 s2 ±.25 z hamfer insertion point shcs M M61.0 x 18 M M101.5 x 20 M M101.5 x 20 M M101.5 x 25 For custom ocks, refer to the templates on page 12. crews included. ubrication: For packaging and storage lubrication, etral food grade grease is applied to all areas, including the particle rings. For production, install the locks and wipe down the outside of the ide ocks only; maintain the grease on the mating surfaces and within the rings. 6 Patents Pending

7 xstyle locks zseries P R.03 x 45 H Females(2): m 2 h ore: 5862 HR, urface: 80 HR s itanium Nitride oated Male: m H13 h 4248 HR, urface: urface: 70 HR s alt ath Nitride catalog number t.000 w x a.000 c d.0001/.0002 learance Per ide r Pocket s ±.01 p shcs insertion point #1032 x 5/ /420 x 3/ /420 x 3/ /816 x 1 For custom ocks, refer to the templates on page 13. crews included. ubrication: For packaging and storage lubrication, etral food grade grease is applied to all areas, including the particle rings. For production, install locks and wipe down the outside of the tyle ocks only; maintain the grease on the mating surfaces and within the rings. 7

8 top locks zseries Z R 2 1 insertion point Female: m 2 h ore: 5862 HR, urface: 80 HR s itanium Nitride oated Male: m H13 h 4248 HR, urface: 70 HR s alt ath Nitride catalog number t.000 w a.000 b.000 c d.0001/.0002 learance Per ide s1 ±.01 s2 ±.01 r Pocket z hamfer inch standard shcs M: #632 x 5/8 F: #632 x 3/ M: #832 x 5/8 F: #832 x 3/ M: #832 x 7/8 F: #832 x M: #1032 x 1/2 F: #1032 x M: #1032 x 1 F: #1032 x 11/ M: 1/420 x 3/4 F: 1/420 x M: 1/420 x 7/8 F: 1/420 x 15/ M: 1/420 x 3/4 F: 1/420 x 11/ M: 5/1618 x 1 F: 5/1618 x 11/ M: 3/816 x 7/8 F: 3/816 x 2 catalog number t.00 w.00 a.00 b.00 c d.002/.005 learance Per ide s1 ±.25 s2 ±.25 metric standard Note: ll dimensions and tolerances are in millimeters. r Pocket z hamfer shcs crews included. M M: M5 x 16 F: M5 x 25 M M: M6 x 18 F: M6 x 25 M M: M8 x 22 F: M8 x 35 M M: M10 x 25 F: M10 x 35 M M: M10 x 25 F: M10 x 65 For custom ocks, refer to the templates on page 14. crews included. dditional Option: op ocks are also available with dual radii for mounting internally. o order, specify the catalog number followed by R. x R. huttle sets are also available in both the standard top locks and the dual radii option. R (4) ubrication: For packaging and storage lubrication, etral food grade grease is applied to all areas, including the particle rings. For production, install the locks and wipe down the outside of the op ocks only; maintain the grease on the mating surfaces and within the rings. 8 Patents Pending

9 guide locks zseries F M H R 1 /2 R Z Females(2): m 2 h ore: 5862 HR, urface: 80 HR s itanium Nitride oated Male: m H13 h 4248 HR, urface: 70 HR s alt ath Nitride inch standard catalog number metric standard Note: ll dimensions and tolerances are in millimeters. w catalog number l l w c c.00 f f t t.00 m m h.0.2 s ±.2 r Pocket z hamfer shcs crews included. GM M: M4 x 25 F: M4 x 14 GM M: M5 x 35 F: M5 x 22 GM M: M6 x 45 F: M6 x 30 h.00 s ±.01 r Pocket z hamfer shcs G M: #1032 x 1 F: #1032 x 5/8 G M: 1/420 x 11/2 F: 1/420 x 7/8 G M: 3/816 x 2 F: 3/816 x 11/4 G M: 1/213 x 21/4 F: 1/213 x 11/2 For custom ocks, refer to the templates on page 15. insertion point dditional Option: R (4) R (2) ach Guide ocks are also available with dual radii for mounting internally as shown at left. o order, specify the catalog number followed by R. x. G200350R. ubrication: For packaging and storage lubrication, etral food grade grease is applied to all areas, including the particle rings. For production, install locks and wipe down the outside of the Guide ocks only; maintain the grease on the mating surfaces and within the rings. 9

10 lock selection guide O M. UPPOR R OK OG NUMR (NR OR PI) R OK GUI OG NUMR (NR OR PI) R OK R (NGGMN/INH) 15, G , , , G G G G G G PI ORR R OK** 50, G G ROMMN M MO IZ ( x x H) INH I OK MRI I OK GUI OK OP OK O M IGH I PR PN (/KG) RI N MO N MR 37100, , , R50125,R50150 M1650, PM1620 PM1640, PM2025 PM2050, M1338 M1650 G GM , M2635, R ,000 / , , x200, , R50150 M1650, M1975 PM2532, PM2563 PM3240, PM3280 PM4050, G G GM x125, M2635, R87150, R ,000 / 2, , , , M1975, M19100, M25125 PM5056, PM50112 G GM , M2635, M3045 R112200, R ,000 / 3, , M1975, M19100 G G GM , , M2635, M ,000 / 4, M25125 G GM , M3655, M ,000 / 6, G GM , M3655, M ,000 / 9, G , M ,000 / 11,800 For selecting standard lock sizes, use the mold size / max. weight. Use four locks per mold. o not exceed maximum projected mold weight of your press. lean and lubricate locks every 100K cycles. 10

11 custom components bar locks ar Material = H13 ore = 4248 HR urface = 70 HR reatment = alt ath Nitride Female Insert Material = 2 ore = 5862 HR urface = 80 HR reatment = itanium Nitride oated 6 Quantity R GUI (P 3) GUI (P 2) GUI (P 1) 5 6 RF P P 5 NR ORN ±.005 ±.1 INH MRI GUI Note: he dimension will be equal for male and all guides. Progressive will determine the leadin radius, H size and center spacing. GUI ars and Guides sold individually. H not included for nonstandard imensions. H GUI # / / / F O OR MI H@PROOMP.OM ON: OMPNY NM: PHON #: F #: RFRN #: OUN #: MI R: 11

12 custom components side locks Male Insert Material = H13 ore = 4248 HR urface = 70 HR reatment = alt ath Nitride Female Insert Material = 2 ore = 5862 HR urface = 80 HR reatment = itanium Nitride oated NR ORN ±.01 ± ±.01 ±.25 INH MRI 4 R1 I OK imension Quantity: olerance R1 1 o uit o uit ( mm) learance per side Pocket (ock machined to suit) ngagement H IZ F O OR MI H@PROOMP.OM ON: OMPNY NM: PHON #: F #: RFRN #: OUN #: MI R: 12

13 custom components xseries side locks.03 R1 (2) P 1 2 Male Insert Material = H13 ore = 4248 HR urface = 70 HR reatment = alt ath Nitride Female Insert Material = 2 ore = 5862 HR urface = 80 HR reatment = itanium Nitride oated RI OK NR ORN ±.01 ± ±.01 ±.2 P INH MRI 3 imension olerance Pocket R1 o uit (ock machined 4 to suit) ngagement R2 o uit 5 H IZ ( mm) learance per side 1 2 P Quantity: F O OR MI H@PROOMP.OM ON: OMPNY NM: PHON #: F #: RFRN #: OUN #: MI R: 13

14 custom components top locks R1 2 1 Male Insert Material = H13 ore = 4248 HR urface = 70 HR reatment = alt ath Nitride Female Insert Material = 2 ore = 5862 HR urface = 80 HR reatment = itanium Nitride oated NR ORN ±.01 ± ±.01 ±.2 INH MRI.0 3 R (4) ual Radii Option op ocks are also available with dual radii for mounting internally. OP OK imension olerance ( mm) learance per side R1 1 o uit o uit 2 Quantity: U RII Yes No Pocket (ock machined to suit) ngagement H IZ F O OR MI H@PROOMP.OM ON: OMPNY NM: PHON #: F #: RFRN #: OUN #: MI R: 14

15 custom components guide locks 3 4 F 1 2 H 1 /2 NR ORN H F ±.01 ±.2 Male Insert Material = H13 ore = 4248 HR urface = 70 HR reatment = alt ath Nitride R2 (4) Female Insert Material = 2 ore = 5862 HR urface = 80 HR reatment = itanium Nitride oated R2 (2) ach ual Radii Option Guide ocks are also available with dual radii for mounting internally as shown at left. Z INH MRI H F imension GUI OK olerance o uit ngagment H Pocket R1 o uit (ock machined Z to suit) U RII Yes No M QY FM QY F O OR MI H@PROOMP.OM ON: OMPNY NM: PHON #: F #: RFRN #: OUN #: MI R: 15

16 PROOMP.OM.PROOMP.OM/ZRI