PCBN [NX/HS/TS] PCD Diamond [SCD/ Mono] Insert Series

Transcription

1 The Company ldentity Symbol represents orea, the hub of Northeast Asia, spreading out to the world with 4 ways PCBN [/HS/TS] PCD Diamond [SCD/ Mono] Insert Series Courage to challenge Creative spirit Faith & Trust in Humanity Honesty P05 P10 PM PC SCD Mono Headquarter 103ho, Jungjingong POST-BI Center, 64 Yeonsuwon-ro, Danwon-gu, Ansan -si, Gyeonggi-do, orea Factory / R&D Center 104ho, Jungjingong POST-BI Center, 64 Yeonsuwon-ro, Danwon-gu, Ansan -si, Gyeonggi-do, orea Tel : (82) Fax : (82) Web : Sns : China Branch Rm 303, No Hechuan Road, Minhang District, Shanghai, China Germany Branch Donatusstr. 32 D Pulheim, Germany

2 PCBN [/HS/TS] PCD & SCD Insert Series PCD Chip Breaker Inserts CBN Chip Breaker Inserts Diamond Inserts Holder & Cutter Cutting Tool Application Area SCD & PCD Hardness / Wear Resistance PCBN Ceramic Coated Tungsten Carbide Tungsten Carbide HSS PCD & CBN Grooving Inserts PCD & CBN ISO Turning Inserts CBN inserts Impact Resistance/ deflective strength CBN Application PCD Application Aerospace Automotive Automotive Aerospace Electronics Wood Cast Iron Engine Block Brake Disc Clutch Plates Rolls Pumps Hardened Steel Gears Transmission parts Gear shafts Bearing, Hub Dies, Punches Powder Metal Valve Seat Con-rods Oil-pumps Super Alloy Turbine blades Turbine vane Transmission Case Aluminum Alloy wheels Pistons Cylinder heads & Others Airplane wings Turbine blades & Others PCB Mobile phone casing Hard disk casing DVD Cover Woods Furniture Wood floor 02 03

3 ISO Identification Table Insert Shape C D E L R S T V W Tolerance d m c d Inscribed Circle Diameter (d) Corner Height (m) Thickness (t) H ±0.013 ±0.013 ±0.025 G ±0.025 ±0.025 ±0.13 M ±0.05 ~ ±0.15 ±0.08~±0.20 ±0.3 m n d m mm g 2 4 a 12 Relief Angle B C D E F N P O Special Screw Hole A T W N X Special 6 Thickness Cutting edge height (mm) T T T Chip breaker T CC 08 n2 7 cl Corner Radius Cutting edge height (mm) Round MO Round 10 Chip breaker Design r s Corner Detail Corner Detail M Regrinding N One Use type N2 2 corner N4 4 corner HS Half Solid HS2 2 corner HS4 4 corner HS6 6 corner TS Tip Solid TS2 2 corner TS4 4 corner TS6 6 corner W Wiper Insert Identification Table 5 Inscribed Circle Diameter C D S T ISO R V W Inscribed circle diameter (mm) Shape CL CG CC Detail Laser Chip Breaker Grinding Chip Breaker Combined Chip Breaker Shape R s F Chip breaker Roughing Process General Process Finishing Process I S CBN Edge Size Application High Speed Standard Strong Hardened Steel 404, 504, 601, 604, Sintered Alloy & Cast Iron 901, 902, Honed Land width Land Angle Honing 0.15mm mm 04 05

4 PCD PCD Turning Series PCD PCD line-up provides you various choices with grades for your non-ferrous material machining with long tool life. Impact Resistance P05 P10 [<1 μm ] Super fine grade provides stable wear-resistance for precision machining of non-ferrous metals and non-metals. - Low silicon aluminum alloy & Titanium machining P05 [6 μm ] General purpose with fine surface finishing. - Graphite, Copper alloy - Wood composites P10 [10 μm ] Good wear resistance and toughness. General use, high speed cutting of aluminum alloy. - <14& silicon aluminum alloy PC [25 μm ] Higher wear resistance and impact resistance. Suitable for hard to cut materials with wear. - >14% Silicon aluminum alloy - Sintered tungsten carbide PM [ μm ] Higher impact and wear resistance. Bi-modal mixed grain structure. - Stone sawing - >14% Silicon aluminum alloy PM Wear Resistance PC Machinability Good Difficult Sintered Aluminum Work piece Aluminum Die casting Si <14% Si >14% Si <14% Si >14% Turning Roughing Finishing Process Recommendation Speed [m/min] [mm/rev] [mm] 4-8% Si Turning / P05 / P , % Si Milling / P05 / P10 1,000 5, <14% Si Turning / P05 / P10 / PM 600~2, >14% Si Milling P10 / PM / PC >14% Si Turning P10 / PM / PC >14% Si Milling P10 / PM / PC Copper, Zinc, Brass Turning / Milling / P05 / P , PM PM P10 PC PC Milling P05 CNMA CNMA120402/04/ / 0.4 / 0.8 DNMA TNMA TNMA160402/04/ / 0.4 / 0.8 VNMA VNMA160402/04/ / 0.4 / 0.8 TCMT TCMT110302/04/ / 0.4 / 0.8 DNMA120402/04/ / 0.4 / 0.8 DNMA150602/04/ / 0.4 / 0.8 CCMT CCMT060202/04/ / 0.4 / 0.8 CCMT09T302/04/ / 0.4 / 0.8 CPMT CPMT060202/04/ / 0.4 / 0.8 CPMT090302/04/ / 0.4 / 0.8 DCMT DCMT070202/04/ / 0.4 / 0.8 DCMT11T302/04/ / 0.4 / 0.8 TPMT VCMT VCMT110302/04/ / 0.4 / 0.8 VCMT VCMT110302/04/ / 0.4 / 0.8 VCMT160402/04/ / 0.4 / 0.8 TPGW060102/ / 0.4 TPMW090202/04/ / 0.4 / 0.8 VBMT VBMT110302/04/ / 0.4 / 0.8 VBMT160402/04/ / 0.4 / PCD Inserts

5 Special Series PCD Chip breaker Special Series PCD Chip breaker Z Series- Laser Chip breaker C Series PCD Combined Chipbreaker PCD Laser Chip breaker system is widely being used for nonferrous material machining process with various designs meeting customer s each different request in each different work environment. C Series PCD Chip breaker is s unique own PCD Chip breaking designed insert with great chip control ability. By inserting PCD edge into carbide body, we can provide you with different size and direction of design meeting our customer s request. PCD Inserts [CC-F] [CC-S] [CC-R] R&D Center With various experiences and know-how, R&D Center provides technical solution and feedback for your excellent machining performance. We analyze customer s main problem and produce new customized design with various trials via simulation software. Depth Of Cut (mm) CC Series R Sharp edge with Long Chip breaker design provides roughing turning process. CC Series S Sharp edge Chip breaker design provides finishing turning process per revolution (mm/rev.) CC Series F Sharp edge Chip breaker design provides finishing turning process. DCMT DCMT070202/04/ / 0.4 / 0.8 DCMT11T302/04/ / 0.4 / 0.8 VBMT VBMT110302/04/ / 0.4 / 0.8 VBMT160402/04/ / 0.4 / 0.8 DCMT DCMT070202/04/ / 0.4 / 0.8 DCMT11T3042/04/ / 0.4 / 0.8 VBMT VBMT110302/04/ / 0.4 / 0.8 VBMT160402/04/ / 0.4 / 0.8 VCMT VCMT110302/04/ / 0.4 / 0.8 VCMT160402/04/ / 0.4 /

6 PCD Milling & Grooving Insert PCD Insert Applications PCD Milling insert s Success Story Aluminum parts is producing PCD milling inserts with high precision technology and high efficiency. Both ISO and Special inserts are available. APT Diameter(D) Thickness(t) Bottom hole Corner R P05 P10 PM PC APT11T APT P10 15,000 25,000 DCGW11T304 P10 Aluminum Turbo Charger OD Turning 3,000 m/min 0.2 mm/rev 0.5 mm DCGW11T304 Aluminum Si 14%, 6 Gear Housing Cutting plane, OD Turning, Ø132 1,120 m/min 0.1~0.3 mm/rev 0.4 mm PCD Inserts CDEW Diameter(D) Thickness(t) Bottom hole Corner R P05 P10 PM PC CDEW s PCD Grooving insert SNEW Diameter(D) Thickness(t) Bottom hole Corner R P05 P10 PM PC SNEW09T SNEW SNEW SPGN Brass, Connecting Rod Bushing ID Boring 400 m/min 0.2~0.5 mm/rev 0.5 mm 2,000 5,000 SNEW1204ADTR Al + CI Bi Metal, Engine Block Milling, Wet cut 300m/min 0.1 mm/rev 0.5 mm PCD Grooving Insert PCD grooving line up is giving you better surface roughness and much longer tool life in various aluminum part grooving process. P10 3,000 6,000 P ,000 MN MN / 0.4 / 0.8 / 1.2 VCMT Aluminum, Alloy Wheel OD Turning 2,000 m/min 0.3 mm/rev 0.2~0.3 mm PCD 2R Special Bite P05 Aluminum, Alloy Wheel Rim ID Turning 3,500 m/min 0.4 mm/rev 0.2~0.3 mm GBA GBA32R/L /0.2 TF TF12 R/L 200-AS TF12 R/L 250-AS CNGX PM Aluminum, Piston Diesel engine Guide Bore Finishing 1,000 m/min 150 mm/rev 0.2~0.3 mm 3,000 6,000 GTDR250S A601, Aluminum Valve Spool 400 m/min N/A 0.2~0.3 mm/rev 0.2~0.3 mm 10 11

7 s NEW CBN Line up HARD TURNING CBN Guide HS / TS / Series Information Half CBN Solid(HS) and Tip CBN Solid(TS) Series will give you the best performance from continuous to high interrupted turning process which frequently cause severe damage from the high impact turning. HS CBN Series Corner Management System Numbering corner on each side of tips would show you how to identify used corner easily s 404 Series Design Strong performance for Continuous Hard Turning process which causes wear and heat problem. Suitable for both wet and dry process. s 504 Series Design Strong performance for Continuous Hard Turning process which causes wear and heat problem. CBN Content 40% 2-3μm TiCN CBN Content 50% 1-4μm TiCN CBN Inserts TS CBN Series Medium impact resistance Half Tip Brazed CBN insert tip is offering you the best cost-effective solution for mid-interrupted turning process. s TS Series Design Unique CBN tip design with stronger vacuum brazing system. s TS New Non N Impact resistance Solid Tip Brazed CBN insert tip for high interrupted turning process s 601,HS,TS Series Design Unique CBN tip design with stronger vacuum brazing system. Optimized for light interrupted cut. s 604 Series Design 60% CBN tip for continuous to medium cut of hardened steel with superior flank wear resistant., HS, TS CBN Content 60~65% 1μm TiCN CBN Content 60-65% 2-4μm TiCN Coated CBN Series Series koher s New Series line up is now available. Not only providing you ISO Standard inserts, but also suggesting you to choose various coating grade in order to meet your tool life improvement. 620 s 620,HS,TS Series Design s stronger Tip Solid for High Speed interrupted cut., HS, TS CBN Content 60% 2μm TiCN * is continuously developing New CBN grades for our customers, please contact us for further information. Heat Resistance (Decrease crater wear) 404A A 601A Toughness & Wear Resistance 620A 620 Hardness PCD CBN PCBN Ceramic Cermet Toughness Carbide Applications Cutting Speed (m/min) Continuous Mid-Interrupted High Interrupted Work Hardened Steel Hardness V (m/min) Depth (mm) (mm/rev) >55 HRC <55 HRC / 504 / 604 / / 604 /

8 CBN Series CBN Guide s Line-up TiN, TiAlN, AlTiN and s Special Nano line up is available. C Series 504 n Details N TiN A AlCrN T AlTiN S Super [Special] N Series [TiN] - Gold Titanium Nitride is general coating for edge retention and corrosion resistance on machine tooling. This is widely used in high content CBN or carbide drills. A Series [AlCrN] - Grey This coating performs great on machining with high impact and wear resistance which reduces especially flank wear and cutting edge wear in wide range of cutting condition. T Series [AlTiN] - Blue black T series is the most suitable coating for general hard turning of hardened steel machining with wide range of lubrication conditions. It also shows great works on stainless steel and nickel alloys. S [Special] S, the special type, is providing excellent performance on hard-to-cut material machining process with multi-layered coating on CBN. High Contents CBN Series s 902 Series Design 90% CBN tip for interrupted purpose of Cast Iron / Sintered Alloy machining process. s 951 Series Design 95% CBN tip for continuous to medium cut of Cast Iron / Sintered Alloy with good wear resistant. CBN Content 90% 1μm TiCN CBN Content 95% 3μm Titanium alloy Code Information CNGA Diameter(D) Thickness(t) Corner R CNGA120402/04/ / 0.4 / 0.8 CNGA120402/04/08N / 0.4 / 0.8 CNGA120402/04/08N / 0.4 / 0.8 CNGA120402/04/08TS / 0.4 / 0.8 DNGA Diameter(D) Thickness(t) Corner R DNGA150402/04/ / 0.4 / 0.8 DNGA150402/04/08N / 0.4 / 0.8 DNGA150402/04/08HS / 0.4 / 0.8 DNGA150402/04/08TS / 0.4 / 0.8 TNGA Diameter(D) Thickness(t) Corner R TNGA160402/04/ / 0.4 / 0.8 TNGA160402/04/08N / 0.4 / 0.8 TNGA160402/04/08HS / 0.4 / 0.8 TNGA160402/04/08TS / 0.4 / 0.8 VNGA Diameter(D) Thickness(t) Corner R VNGA160402/04/ / 0.4 / 0.8 VNGA160402/04/08N / 0.4 / 0.8 VNGA160402/04/08HS / 0.4 / 0.8 VNGA160402/04/08TS / 0.4 / 0.8 CCGW Diameter(D) Thickness(t) Corner R CCGW09T302/04/ / 0.4 / 0.8 CCGW09T302/04/08N / 0.4 / 0.8 CCGW09T302/04/08HS / 0.4 / 0.8 DCGW Diameter(D) Thickness(t) Corner R CBN Inserts 952 s 952 Series Design Rough or Semi-finishing process of Cast Iron / Sintered alloy turning and milling process. CBN Content 95% 3μm Titanium alloy DCGW11T302/04/ / 0.4 / 0.8 DCGW11T302/04/08N / 0.4 / 0.8 DCGW11T302/04/08HS / 0.4 / 0.8 TPGW Diameter(D) Thickness(t) Corner R Wear / Heat resistance Work Cast Iron / Sintered Alloy Cutting Speed (m/min) Depth (mm) (mm/rev) TPGW110302/04/ / 0.4 / 0.8 TPGW110302/04/08N / 0.4 / 0.8 TPGW110302/04/08HS / 0.4 / 0.8 VBGW Diameter(D) Thickness(t) Corner R VBGW110302/04/ / 0.4 / 0.8 VBGW110302/04/08N / 0.4 / 0.8 VBGW110302/04/08HS / 0.4 / 0.8 Continuous Mid-Interrupted High Interrupted Please contact us for special tools as well

9 CBN Guide Special Series - CBN Chip breaker Insert Solid CBN s Success Story Hardness (HRc) Speed 0.1 CNGA Diameter(D) Thickness(t) Corner R 902S 951S 952S CNGN120404/08/ / 0.8 / 1.2 TNGN Diameter(D) Thickness(t) Corner R 902S 951S 952S TNGN110304/08/ / 0.8 / 1.2 SNGN Diameter(D) Thickness(t) Corner R 902S 951S 952S SNGN090304/08/ / 0.8 / 1.2 SNGN120404/08/ / 0.8 / 1.2 CNGA120408N2 601 SCR420H1, Middle Gear 180 m/min E mm/rev RNGN Diameter(D) Thickness(t) Corner R 902S 951S 952S RNGN RNGN RNGN Hardness (HRc) DNGA TS4 601 S55CR, Bearing Hub Speed 200 m/min, C mm/rev 1,000 2,000 CBN Chip breaker Insert Series Long chip could be jammed during machining and it would damage your product. has 2 different types of CBN Chip breaker line-up on G Series. G Series CBN Grinding Chipbreaker G Series CBN Grinding Chipbreaker system for Hardened steel Continuous Turning Process. From each different shape to coating, various Chipbreaker design can be applied to your hard turning process. Depth Of Cut (mm) CG-F CC-S per revolution (mm/rev.) CNGA CG Series S Unique CBN tip chip breaker design shows outstanding performance on general hard turning process. CG Series F Sharp edge Chip breaker design provides finishing turning process. Diameter(D) Thickness(t) Corner R CNGA120402/04/08-CGS/F / 0.4 / 0.8 CBN Inserts C 601 1,000 2,000 DNGA TS4 601 S55CR, Bearing Hub Hardness (HRc) Speed / N 180m/min, mm/rev 0.1 TPGN A SCM620-His, Sun Gear Coolant Yes Speed 120m/min N C 601 1,000 2,000 DNGA VNGA Diameter(D) Thickness(t) Corner R VNGA160402/04/08 CGS/F / 0.4 / 0.8 Diameter(D) Thickness(t) Corner R DNGA150402/04/08 CGS/F / 0.4 / 0.8 TNGA Diameter(D) Thickness(t) Corner R TNGA160402/04/08 CGS/F / 0.4 /

10 Special Series - CBN Chip breaker Insert PCD & CBN Notch Bite Series Wiper Insert Series CBN Wiper insert is providing great quality of surface roughness performance during brake disc, bearing and all kinds of turning process. Wiper series with large radius added to the part out right next to nose radius can be applied to either right or left side. Work CCGW s Success Story Chipbreaker G type [CGF] Hardness (HRc) DNGA N2- CG, 404 Rough cut SCM420HB, GEAR 1800rpm mm/rev mm Rz (highest peak) Work Wiper edge 404-CGF Diameter(D) Thickness(t) Corner R CCGW09T302/04/08 CGS/F / 0.4 / 0.8 DCGW Diameter(D) Thickness(t) Corner R DCGW11T302/04/08 CGS/F / 0.4 / 0.8 VBGW Diameter(D) Thickness(t) Corner R VBGW110302/04/08 CGS/F / 0.4 / Rz (highest peak) New Line up - Notch Bite Series Notch Bite Series Special order made Notch Bite Series line-up is now available for your request of Carbide and Cast Iron roll notching in steel industry. provides you good quality of products with many experiences. RCGX, RNMN full top and solid insert as well as PCD/CBN Notch bites are all available. PCD & CBN Notch Bite Series di IC d W t S T RCGX Diameter(D) Thickness(t) Width (mm) RCGX RCGX RCGX RCGX RCGX Solid Diameter(D) Thickness(t) Width (mm) RCGX RCGX RCGX RCGX RCGX RNMN Diameter(D) Thickness(t) RNMN RNMN RNMN RNMN RNMN RNMN RNMN CBN Inserts rate Simple Radius rate Wiper B 0 d PCD FT Diameter(D) L (mm) B (mm) H (mm P10 PM PC N N Surface roughness (Rz) Finishing process (f=0.15mm/rev) Standard R Insert (R0.8) Fast Process (f=0.3mm/rev) Finishing process (f=0.15mm/rev) Wiper Insert (R0.8) Fast Process (f=0.3mm/rev) 3.5 μm 9.5 μm 0.6 μm 1.0 μm L H N N N18 ~ N N22 ~ N

11 Special Series - CBN Grooving & Form Tool Special Series - Diamond Insert Grooving Series SCD & Mono Insert Series Special order made Grooving Series line-up is now available for your request of Hardened steel and Cast Iron work piece. G Bites are specially made to perfectly machine Automobile Valve Seats on Cylinder block G Relief Angle Back Taper Width R Top Side Angle G -R - / DG Width Relief Angle R Top Side Back Taper Angle For more accurate and precise machining of your non-ferrous product such as aluminum, copper, zinc and brass, here we have Single Crystal Diamond & Mono Crystalline Diamond Insert line-up. provides you various special diamond insert items for your demands. Diamond Inserts GV Width Relief Angle R Top Side Back Taper Angle SCD & Mono Diameter(D) Thickness(t) Corner R SCD MD CCGW09T302/04/ DCGW11T302/04/ VBGW110302/04/ s Success Story Cast iron parts H 951S H 902 Automobile Tools There are thousands of big and small single parts required to make one car in each various production line. Especially Alloy Wheels and DC motors industry require higher precision technology on part making process Speed / N CNMN S FC170HD, Brake OD Turning 4,000m/min 0.08mm/rev 0.05mm Speed / N DCGW11T308N2 901 FCD500, Differential Case Cover Cutting plane, ID Boring, Finishing 280m/min 0.04~0.1mm/rev 0.2mm S 951 D 951 Armature Tools for DC Motor Natural & Mono Diamond Bite Natural Diamond V-Block Mirror Facing Bite and inserts for Alloy Wheel Mono Crystal Bite : 1.2R / 2R / 3R Insert type / Solid type Speed / N SNEW1203-WR 951 FCD600, Cast Iron, Scroll comp Face milling 840m/min 6,000mm/tooth 4mm Speed / N SNEW1203-WR 951 FCD600, Cast Iron, Engine Case Face milling 840m/min 6,000mm/tooth 4mm Surface Roughness Speed, N TPGW ND A6061, Fuel Injection Control Valve Below Ra2.0, No burr 4,000 m/min 0.08 mm/rev 0.05 mm S PCD ND 2,000 6,

12 GRADE COMPARISON TABLE TECHNICAL GUIDANCE PCD GRADE COMPARISON TABLE WOR Sumitomo YOCERA NT SECO ENNAMETAL MITSUBISHI SANDVI N01 N10 N20 N30 P05 P05 P10 P05 P10 PM PC PM DA1000 DA90 DA1000 DA150 DA1000 DA2200 DA1000 DA2200 CBN GRADE COMPARISON TABLE PD001 PD1 - D1400 MD205 PD001 PD010 PD230 PD230 PD2 PD2 - - PCD05 PCD10 PCD05 PCD20 PCD05 PCD30 PCD30M D1400 D1425 D1400 D1425 D1400 MD205 MD220 MD220 MD230 MD2030 MD230 CD05 CD10 CD1810 WOR Sumitomo YOCERA NT TAEGUTEC SECO ENNAMETAL MITSUBISHI SANDVI - - CBN Trouble Shooting FAQ My insert got chipping on edge! Inserts need to be chamfered and honed more on edge. > Increase land size! Check if there is a vibration. It looks like a flank wear! Increase cutting speed, feed rate and depth of cut. Check tool center height. Check workpiece content Ferrite content rate. It looks like a crater wear! Reduce cutting speed and feed rate. Reduce land size on edge. Use Series Inserts. Check if you could use coolant in continuous process. Technical Guidance 404 BN1000 BNC100 N510 B421 TB610 MB825 CB20 My CBN was broken! Adjust cutting tool center height. CBN060 CBN Check if the tool setting parts [clamps/anvil] were worn. Choose tougher grade of CBN BNC200 B20 N525 25M B521 TB650 MB810 MB8025 CB7015 Wear Performance reference, Bearing STEEL BNC160 BNC200 BN2000 N510 05M B421 TB670 CBN150 CBN160C 1625 MB810 MB8025 CB20 CB7025 Cutting time at 0.2mm FW,mm E I 404 Work Bearing [100Cr6], HRc CNGA120408N2 404 Vc = 130m/min, ap = 0.25mm, f=0.1mm/rev, Dry cut B25 BNC300 BN350 35M B422 TB MB835 CB7035 CBN Inquiry Guidance What kinds of information should I give you to choose the best CBN for my machine CAST IRON BN700 BN7000 BN7500 BNS800 N570 N70M N60M N900 B205 B230 B300 TB730 90A 90 CBN200 CBN300 CBN500 CBN300P MB710 MB730 MB4020 MB5140 CB7525 Workpiece Case Hardening, Thru Hardening etc Rockwell hardness ex> HRc information ex> SUJ2 Cutting conditions Speed, rate, etc. Application Turning, Milling, Grooving etc. Reason to change or try? Tool life problem? Burr, Wear, Chipping, Surface roughness etc