1001 Business Center Drive Mount Prospect, IL Toll Free: (800) Phone: (847) Fax: (847)

Transcription

1 1001 Business Center Drive Mount Prospect, IL Toll Free: (800) Phone: (847) Fax: (847)

2 Sumitomo continues to develop innovative tooling solutions for the aerospace manufacturing industry. In aerospace, improving fuel efficiency takes top priority. The search continues for lighter materials that reduce airframe weight, materials such as high temperature alloys, composite materials, and aluminum alloys. Sumitomo presents tooling products for a variety of applications uniquely suited for high efficiency machining of super alloys as well as other difficult-to-machine aerospace materials.

3 WDX Indexable Drill New balanced design for stability and three chipbreakers for superior chip control New insert grades yield longer tool life in steel and cast iron Four cornered insert design for easy tool management Available in 2XD, 3XD, and 4XD drills SMD Replaceable Tip Drill Available in metric and inch diameters ranging from m Available in 3XD, 5XD, and 8XD hardened steel coolant tthrough bodies that can accept tm multiple diameters Three styles of DEX drill tips to maximize performance in steels, stainless steels, cast irons, and exotic materials Ground serrations on back of drill tip allow for precise assembly and superior repeatability MSX High Feed Endmill High feed rates - up to IPT Higher clamping rigidity due to double clamping system SumiTurn Capto System Quick change modular system for high productivity with a unique tapered polygon coupling that provides extreme rigidity and highly dependable accuracy Air holes provide improved chip evacuation Capable of both ramping and helical boring applications PVD Coated AC510U & AC520U PVD coated carbide for roughing, finishing, and medium cut machining of exotic material Tool life is extended due to increased Super ZX coating hardness Multilayered coating is alternately stacked and allows for higher speeds and wear resistance SSEH-R Solid Carbide Endmill Using a strong twist angle (45 ), the SSEH boasts improved sharpness, as well as smooth and sure chip control Mirror-like finish on the relief surface as well as a specialized coating allow for both high adhesion resistance and high wear resistance A smooth, unique radial shape softens the impact of cutting and exhibits better anti-chipping For machining engine components For machining airframe components

4 SUMIBORON PCBN (BN700, SV Breaker, & BNS800) Machines super alloy material effectively with multi-corner (BN700) and solid CBN (BNS800) Excellent chip control due to SV chipbreaker specifically designed to reduce long, stringy chips that may damage the workpiece Whisker Reinforced Ceramic WX2000 For high speed finishing and roughing of super alloys Superior flank and notch wear resistance over conventional whiskerreinforced ceramics GS/HGS Solid Carbide Drills Increased wear resistance due to the high oxidation temperature of the Sumitomo DEX coating Point and flute geometry of the GS drill reduce thrust and horsepower consumption Available in coolant through and non-coolant through geometries WRX Wave Repeater Endmill High efficiency deep shoulder milling Uses the same geometry insert as the 90 WEX endmill to reduce inventory costs Grooving Inserts Coated carbide grades that excel in super alloy materials Internal and external holders available Wide variety of widths available to suit most applications Flat-top and chipbreaker insert geometries available WEX Indexable Endmill The unique shape and strength of the cutting edge has been optimized resulting in reduced cutting forces A wide range of machining applications due to the new Super ZX, Super FF, and diamond-like carbon coatings Cutter body and insert strength provide for high feed rate capabilities Efficient chip removal due to air/coolant hole design Deep Hole Carbide Drill Solid carbide coolant through drills for deep hole drilling 12XD and 20XD available as stock standard items Diameters from in 12XD, and in 20XD Excellent hole surface finish due to its double margin flute e design For machining engine components For machining airframe components

5 SUMIDIA DA1000 High-density, sintered ultra-fine diamond insert Superior strength and wear resistance; 1.5X tougher than conventional PCD grade High performance, high precision, high efficiency machining of non-ferrous materials DLC Coated Endmills (ASM & SNB Type) Available in two and four flutes (ASM) and ballnose (SNB) Advanced AURORA COAT provides low adhesion and superior surface finish Suitable for low rigidity machines due to lower cutting forces and rigidity DLC Coated Drills (NHGS Type) Combination of AURORA COAT and special web thinning reduce cutting resistance Special cutting edge design improves hole quality Longer tool life due to both advanced coating and cutting edge design WRCX Indexable Shell Mill Round style DLC coated QPET inserts with wiper can withstand extraordinary feed rates while providing improved finishesh Pocket design eliminates insert rotation and breakage during aggressive machining Created specifically for the interpolation of complex threedimensional tooling surfaces and for maximum roughing capabilities DLC Coated Drills (NHGS Type) Combination of AURORA COAT and special web thinning reduce cutting resistance Special cutting edge design improves hole quality Longer tool life due to both advanced coating and cutting edge design SUMIDIA DA1000 High-density, sintered ultra-fine diamond insert Subsidiary MASTER TOOLING S P E C T O O L Sumitomo I A L, I S T S Electric L L C Corp. Hardmetal Master Tool offers specialized tooling systems designed specifically to meet demands unique to the aerospace industry. Superior strength and wear resistance; 1.5X tougher than conventional PCD grade High performance, high precision, high efficiency machining of non-ferrous materials For machining engine components For machining airframe components

6 Headquarters 1001 Business Center Drive Mount Prospect, IL P.O. Box 545, Mt. Prospect, IL Phone: (800) Phone: (847) Fax: (847) Detroit Branch Sheldon Road #230 Plymouth, MI Phone: (800) Phone: (734) Fax: (734) Cincinnati Branch 4450 Carver Woods Drive Cincinnati, OH Phone: (800) Phone: (513) Fax: (513) Huntsville Branch 5650 Sanderson Street NW Suite J Huntsville, AL Phone: (256) Fax: (256) Torrance Branch South Western Avenue Suite 200 Torrance, CA Phone: (800) Fax: (310) Sumitomo Hardmetal Mexico (SHMM) Avenida Universidad #1703-A Fracc. Lomas del Campestre Aguascalientes, AGS Mexico Phone: Fax: CAT.AEROSPACE.08/09