Super Fast Thread Milling System

Super Fast Thread Milling System INCH

New Family of Thread Milling Tools The VARDEX Multi-flute Indexable Thread Mill (MiTM), reduces cycle time on machining of threads with long inserts in a variety of holder styles. Standard Conical MiTM 24 (M) For Small Bores No. of Flutes (Z) -2 Cutting Dia. ().54-.6 Tool Overhang ().02-.42 No. of Flutes (Z) Cutting Dia. ().54 Tool Overhang ().02 MiTM 25 (S) For Standard Applications Standard Conical Shell Mill Shell Mill Conical No. of Flutes (Z) 2-5 No. of Flutes (Z) 2-4 No. of Flutes (Z) 5-9 Cutting Dia. ().6-.8 Cutting Dia. ().6-.0 Cutting Dia. ().54-2.2 Tool Overhang ().0-.5 Tool Overhang ().0-.0 Tool Overhang () max..8 No. of Flutes (Z) 5 Cutting Dia. ().54 Tool Overhang () max..8 MiTM 40 () For ong Threads Standard Shell Mill Shell Mill Conical No. of Flutes (Z) -4 No. of Flutes (Z) 6-8 Cutting Dia. ().8-.8 Cutting Dia. ().9-2.2 Tool Overhang ().69-.5 Tool Overhang () max..8 No. of Flutes (Z) 6 Cutting Dia. ().9 Tool Overhang () max..8 Standard Shell Mill MiTM 4 (B) For arge Pitches No. of Flutes (Z) 2-5 Cutting Dia. ().96-.42 Tool Overhang ().69-2.56 No. of Flutes (Z) 5-6 Cutting Dia. () 2.09-2.48 Tool Overhang () max..8 2

MiTM CATAOG Vardex Ordering Code System Page 4 INSERTS ISO Metric Page 5 American UN Page 6 NPT Page NPTF Page Whitworth for BSF, BSP Page 8 BSPT Page 9 TOOHODERS Standard s (MiTM 24) Page 0 Conical s (MiTM 24) Page Standard s (MiTM 25) Page 2 Conical s (MiTM 25) Page Shell Mill (MiTM 25) Page 4 Standard s (MiTM 40) Page 5 Shell Mill (MiTM 40) Page 6 Standard s (MiTM 4) Page Shell Mill (MiTM 4) Page 8 TECHNICA DATA Recommended Cutting Speeds and Feed Page 9 TM Gen Software and updated versions can be downloaded from www.vargususa.com

Ordering Code System MiTM Inserts R 25 2 I.00 4 ISO 5 TM 6 VBX - Product ine R- MiTM line 2 - Insert Style 24, 25, 40, 4 - Type of Insert I - Internal E - External EI-External+Internal NC- Plug 4 - Pitch 0.5-6.0 mm 2-4 tpi 5 - Standard ISO- ISO Metric UN-American UN W- BSW, BSP NPT-NPT NPTF-NPTF BSPT-BSPT 6 - System TM - Carbide Grade VBX VTX MiTM Holders (Standard and Conical) R TM 2 C 00 4 06 5-0 6 S 2 8 - Product ine 2 - Holder Type - Cooling 4 - Shank Dia. [inch] 5 - Cutting Dia. [inch] R - MiTM line BR - MiTM with anti vibration system TM - Standard holder TMN - Conical holder C- Coolant Channel,.25.54-.42 6 - Tool Overhang [inch].02-.5 - Insert Style M - 24 S - 25-40 B - 4 8 - No. of Flutes - 5 MiTM Shell Mill R TM 2 C D50 4 050 5-25S 6 5 - Product ine 2 - Holder Type - Cooling 4 - Cutting Dia. [inch] 5 - Drive Hole Dia. [inch] R - MiTM line TM - Standard holder TMN - Conical holder C- Coolant Channel.54-2.48.5,.5, 6 - Insert Style - No. of Flutes 25S 40 4B 5-9 4

ISO Metric External / Internal e e /4P Internal 60 MiTM 24 MiTM 40 /8P External Defined by: R262 (DIN ) Tolerance class: 6g/6H e MiTM 25 e MiTM 4 Standard MiTM Pitch Ordering Code EDP No. Ordering Code EDP No. Cutting Edge Teeth tpi External VTX VBX Internal VTX VBX e Zt 0.50 R24I0.50ISOTM... 805 8054.96 49 0.5 R24I0.5ISOTM... 8055 805.9.00 R24I.00ISOTM... 8056 805.94 24.945".25 R24I.25ISOTM... 8058 8059.98 20 (24 mm).50 R24I.50ISOTM... 8060 806.94 6 RTMC...M.5 R24I.5ISOTM... 8062 806.96 4 2.00 R24I2.00ISOTM... 8064 8065.94 2 2.50 R24I2.50ISOTM... 8066 806.98 0.00 R25E.00ISOTM... 80584 80585 R25I.00ISOTM... 80482 8048 2.94 24.50 R25E.50ISOTM... 8058 80586 R25I.50ISOTM... 80484 80485 2.94 6 (B)RTMC...S.988 2.00 R25E2.00ISOTM... 80588 80589 R25I2.00ISOTM... 80486 8048 2.94 2 (25 mm) 2.50 R25E2.50ISOTM... 80590 8059 R25I2.50ISOTM... 80488 80489 2.98 0.00 *R25E.00ISOTM... 80592 8059 *R25I.00ISOTM... 80490 8049 2.94 8 * See note below.00 R40I.00ISOTM... 8002 800 2.54 9.50 R40I.50ISOTM... 8004 8005 2.54 26.55" (40 mm) 2.00 R40I2.00ISOTM... 8006 800 2.50 9 (B)RTMC... 2.50 R40I2.50ISOTM... 8008 8009 2.48 5.00 R40I.00ISOTM... 800 80 2.54.00 R4E.00ISOTM... 8068 8069 R4I.00ISOTM... 8082 808 2.54.50 R4E.50ISOTM... 800 80 R4I.50ISOTM... 8084 8085 2.52 4.00 R4E4.00ISOTM... 802 80 R4I4.00ISOTM... 8086 808 2.5 0.64" (4 mm) 4.50 R4E4.50ISOTM... 804 805 R4I4.50ISOTM... 8088 8089 2.59 9 RTMC...B 5.00 R4E5.00ISOTM... 806 80 R4I5.00ISOTM... 8090 809 2.5 8 5.50 R4E5.50ISOTM... 808 809 R4I5.50ISOTM... 8092 809 2.52 6.00 R4E6.00ISOTM... 8080 808 R4I6.00ISOTM... 8094 8095 2.42 6 * Note:.00 ISO inserts do not fit into toolholder RTMC0006... For external insert.0 ISO use for CNC program ( +.02") MiTM inserts 25, 40 and 4 are offered with 2 cutting edges. In case of chip flow difficulty, inserts with a single cutting edge can be ordered by request. Example: R25I2.00ISOTM(S) 5

American UN External / Internal e e /4P Internal 60 /8P External Defined by: ANSI B.:4 Tolerance class: 2A/2B Standard MiTM Pitch Ordering Code EDP No. Ordering Code EDP No. Cutting Edge Teeth tpi External VTX VBX Internal VTX VBX e Zt.945" (24 mm) 988 (25 mm).55" (40 mm).64" (4 mm) * Note: 8 UN & 9 UN inserts do not fit into toolholder RTMC0006... For external insert 8 UN use for CNC program ( +.02") MiTM 24 e MiTM 25 MiTM 40 MiTM 4 2 R24I2UNTM... 8096 809.9 28 R24I28UNTM... 8098 8099.96 2 24 R24I24UNTM... 80802 8080.96 2 20 R24I20UNTM... 80804 80805.95 9 8 R24I8UNTM... 80806 8080.94 6 R24I6UNTM... 80808 80809.94 5 4 R24I4UNTM... 8080 808.9 2 R24I2UNTM... 8082 808.92 0 R24I0UNTM... 8084 8085.90 9 20 R25E20UNTM... 80594 80595 R25I20UNTM... 80492 8049 2.95 9 8 R25E8UNTM... 80596 8059 R25I8UNTM... 80494 80495 2.94 6 R25E6UNTM... 80598 80599 R25I6UNTM... 80496 8049 2.94 5 4 R25E4UNTM... 80600 8060 R25I4UNTM... 80498 80499 2.9 2 R25E2UNTM... 80602 8060 R25I2UNTM... 80500 8050 2.92 0 R25E0UNTM... 80604 80605 R25I0UNTM... 80502 8050 2.90 9 RTMC...M (B)RTMC...S 9 *R25E9UNTM... 80606 8060 *R25I9UNTM... 80504 80505 2.89 8 * See note 8 *R25E8UNTM... 80608 80609 *R25I8UNTM... 80506 8050 2.8 below 20 R40I20UNTM... 802 80 2.55 8 R40I8UNTM... 804 805 2.56 28 6 R40I6UNTM... 806 80 2.56 25 4 R40I4UNTM... 808 809 2.5 22 2 R40I2UNTM... 8020 802 2.50 8 (B)RTMC... 0 R40I0UNTM... 8022 802 2.50 5 9 R40I9UNTM... 8024 8025 2.56 4 8 R40I8UNTM... 8026 802 2.50 2 8 R4E8UNTM... 8086 808 R4I8UNTM... 80828 80829 2.50 2 R4EUNTM... 8088 8089 R4IUNTM... 8080 808 2.5 6 R4E6UNTM... 80820 8082 R4I6UNTM... 8082 808 2.50 9 5 R4E5UNTM... 80822 8082 R4I5UNTM... 8084 8085 2.40 RTMC...B 4.5 R4E4.5UNTM... 80824 80825 R4I4.5UNTM... 8086 808 2.56 4 R4E4UNTM... 80826 8082 R4I4UNTM... 8088 8089 2.50 6 e MiTM inserts 25, 40 and 4 are offered with 2 cutting edges. In case of chip flow difficulty, inserts with a single cutting edge can be ordered by request. Example: R25I20UNTM(S) 6

NPT External / Internal e e 0 0 Internal 4' 4' MiTM 24 MiTM 40 90 º4 External Defined by: USAS B2.:968 Tolerance class: Standard NPT 4' e MiTM 25 4' e MiTM 4 Standard MiTM Pitch Ordering Code EDP No. Cutting Edge Teeth tpi External+ Internal VTX VBX e Zt.945" (24 mm) 8 R24EI8NPTTM... 808 8084.94 RTMNC...M 4 R25EI4NPTTM... 8056 805.9.988 (25 mm).5 R25EI.5NPTTM... 8058 8059.96 RTMNC...S 8 R25EI8NPTTM... 80580 8058.8 RTMNC-D50-050-25S5.55".5 R40EI.5NPTTM... 804 8044.48 (40 mm) 8 R40EI8NPTTM... 8028 8029.50 2 RTMNC-D90-05-40.64" (4 mm) 8 R4EI8NPTTM... 80840 8084.50 2 RTMC...B NPTF External / Internal e e 0 0 Internal 4' 4' MiTM 24 MiTM 40 90 4 External Defined by: ANSI B.20.-96 Tolerance class: Standard NPTF 4' e MiTM 25 4' e MiTM 4 Standard MiTM Pitch Ordering Code EDP No. Cutting Edge Teeth.945" (24 mm).988 (25 mm).55" (40 mm).64" (4 mm) tpi External+ Internal VTX VBX e Zt 8 R24EI8NPTFTM... 8085 8086.94 RTMNC...M 4 R25EI4NPTFTM... 80520 8052.9.5 R25EI.5NPTFTM... 80522 8052.96 RTMNC...S 8 R25EI8NPTFTM... 80582 8058.8 RTMNC-D50-050-25S5.5 R40EI.5NPTFTM... 8045 8046.48 8 R40EI8NPTFTM... 800 80.50 2 8 R4EI8NPTFTM... 80842 8084.50 2 RTMC...B RTMNC-D90-05-40

Whitworth for BSF, BSP External / Internal e e R 0.P Internal 55 R 0.P External Defined by: B.S.84:956, DIN 259, ISO228/:982 Tolerance class: Medium Class A MiTM 24 e MiTM 25 MiTM 40 e MiTM 4 Standard MiTM Pitch Ordering Code EDP No. Ordering Code EDP No..945" (24 mm).988 (25 mm).55" (40 mm).64" (4 mm) Cutting Edge tpi External+ Internal VTX VBX Internal VTX VBX e Zt 9 R24EI9WTM... 80844 80845.95 8 4 R24EI4WTM... 80846 8084.9 2 R24EI2WTM... 80848 80849.92 6 R25EI6WTM... 80508 80509 2.94 5 4 R25EI4WTM... 8050 805 2.9 2 R25EI2WTM... 8052 805 2.92 R25EIWTM... 8054 8055 2.9 0 6 R40EI6WTM... 8060 806 2.56 25 4 R40EI4WTM... 8062 806 2.5 22 2 R40EI2WTM... 8064 8065 2.50 8 R40EIWTM... 8066 806 2.55 8 R4I8WTM... 80850 8085 2.50 2 R4IWTM... 80852 8085 2.5 6 R4I6WTM... 80854 80855 2.50 9 Teeth RTMC...M (B)RTMC...S (B)RTMC... RTMC...B MiTM inserts 25, 40 and 4 are offered with 2 cutting edges. In case of chip flow difficulty, inserts with a single cutting edge can be ordered by request. Example: R25EI6WTM(S) 8

BSPT External / Internal e e R0.P 2.5 2.5 Internal 4' MiTM 24 4' MiTM 40 90 4' R0.P External Defined by: B.S. 2:985 Tolerance class: Standard BSPT 4' e MiTM 25 Standard MiTM Pitch Ordering Code EDP No. Cutting Edge Teeth.945" (24 mm).988 (25 mm).55" (40 mm) tpi External+ Internal VTX VBX e Zt 9 R24EI9BSPTTM... 808 8082.95 8 RTMNC 05055-02M 4 R25EI4BSPTTM... 80524 80525.9 R25EIBSPTTM... 80526 8052.9 0 RTMNC...S R40EIBSPTTM... 802 80.55 RTMNC-D90-05-40 Plug Insert * Ordering Code EDP No. Teeth External+ Internal Zt.945" (24 mm) R24NC 80858 RTMC...M.988 (25 mm) R25NC 8052 (B)RTMC...S No Teeth.55" (40 mm) R40NC 80626 (B)RTMC....64" (4 mm) R4NC 80859 RTMC...B All Types * Fill unused toolholder pockets with Plug inserts (R..NC). This assures balance and prevents instability and chips from packing into empty pockets. 9

Standard s (MiTM 24) D D D Coolant-Thru is recommended, especially when > 0. x nominal thread diameter RTMC - for Standard Threads Insert Style Ordering Code EDP No. Dimensions (inch) No. of Flutes Spare Parts (Ordering Code & EDP No.) D D Z ocation Screw x2 Torx+ Screwdriver.945" (24 mm) RTMC 0505-02M 80860.2.02.5.42.5 RTMC 05059-8M 8086.9.8.5.4.59 RTMC 0506-0M2 8052..0.5.49.6 2 RTMC 0506-42M 80862.62.42.5.49.6 SD4IP8 (M4x0.) (805) KIP8 Use the included Vardex Torx+ screwdriver only Recommended max. torque 0.6 lbfxin (02) Standard Thread Application by Min. Thread Ø (inch) ISO (coarse) ISO (fine) UNC UN/UNF/UNEF/UNS BSF BSP(G) RTMC 0505-02M.5 M6x2 M4.5x0.5; M5X0.5; M5x; M5x.25; M6x.5; M6x.5-6-2UN; 5 8-4UNS; 5 8-6UN; 5 8-8UNF; 5 8-20UN; 5 8-24UNEF; 5 8-28UN; 5 8-2UN 6-4; 4-2 8-9 RTMC 05059-8M.59 M8x2.5 M6x0.5; MX0.5; Mx; Mx.25; Mx.5; M8x.5; M8x2 4-0 4-2UN; 4-4UNS; 6-6UN; 6-20UN; 6-24UNEF; 6-28UN; 6-2UN 4-2 - RTMC 0506-0M2.6 M20x2.5 Mx0.5; Mx0.5; M8x; M8x.25; M8x.5; M8x.5; M9x2 4-0 4-2UN; 4-4UNS; 4-6UN; 4-8UNS; 4-20UNEF; 6-24UNEF; 6-28UN; 6-2UN 4-2 - RTMC 0506-42M.6 M20x2.5 Mx0.5; Mx0.5; M8x; M8x.25; M8x.5; M8x.5; M9x2 4-0 4-2UN; 4-4UNS; 4-6UN; 4-8UNS; 4-20UNEF; 6-24UNEF; 6-28UN; 6-2UN 4-2 - Side with identification marks Always mount all inserts with identification marks face up Side without identification marks To mount insert correctly, push the insert toward the pocket walls. 0

Conical s (MiTM 24) 4' D D Coolant-Thru is recommended, especially when > 0. x nominal thread diameter RTMC - for Standard Threads Insert Style Ordering Code EDP No. Dimensions (inch).945" (24 mm) No. of Flutes D D Z RTMNC 05055-02M 8086.2.02.5.45.55 Spare Parts (Ordering Code & EDP No.) ocation Screw x2 SD4IP8 (M4x0.) (805) Torx+ Screwdriver KIP8 Use the included Vardex Torx+ screwdriver only Recommended max. torque 0.6 lbfxin (02) Standard Thread Application by (inch) NPT NPTF BSPT RTMNC 05055-02M.55 8-8 8-8 8-9 On Conical inserts, the identification mark must face up Side without identification marks To mount insert correctly, push the insert toward the pocket walls

Standard s (MiTM 25) D D D Coolant-Thru is recommended, especially when > 0. x nominal thread diameter RTMC - for Standard Threads Spare Parts (Ordering Code & EDP No.) Insert Style Ordering Code EDP No. Dimensions (inch) No. of Flutes.988 (25 mm) D D Z ocation Screw x2 Torx+ Screwdriver RTMC 0506-0S2 8048.29.0.55.6 2.5 RTMC 0506-45S2 804.65.45.55.6 2 RTMC 0006-0S2 804.50.0.55.6 2 RTMC 0006-45S2 8042.86.45.55.6 2 RTMC 0005-25S2 806.65.25.60.5 2 RTMC 0005-5S2 8064 4.5.5.60.5 2 RTMC 0008-50S 8044.90.50.65.8.00 RTMC 0008-5S 8045 4.5.5.65.8 RTMC 0008-0S 8046 4.09.0..8 RTMC 0008-220S 8048 4.60 2.20..8 RTMC 008-220S5 8049 4.5 2.20.0.8 5 BRTMC 008-5S4 8048 5.5.5.0.8 4 Standard Thread Application by RTMC 0506-0S2 RTMC 0506-45S2 RTMC 0006-0S2 RTMC 0006-45S2 RTMC 0005-25S2 RTMC 0005-5S2 RTMC 0008-50S RTMC 0008-5S RTMC 0008-0S RTMC 0008-220S RTMC 008-220S5 BRTMC 008-5S4 SD4IP8 (M4x0.) (805) KIP8 Use the included Vardex Torx+ screwdriver only Recommended max. torque 0.6 lbfxin (02) Min.Thread Ø (inch) ISO (coarse) ISO (fine) UNC UN/UNF/UNEF/UNS BSF BSP(G).6 M20x2.5.5 M22x2.5 M24x.8 M24x.8 M2x.8 - M9x; M9x.5; M20x2 M2x; M2x.5; M22x2 M22x; M2x.5; M2x2; M2.5x2.5 M24x; M24x.5; M25x2; M25x2.5 M2x; M2x.5; Mx2; Mx2.5; M4x - 8-9; -8-8 - - 8-0UNS; 6-2UN; 8-4UNF; 4-6UNF; 4-8UNS; 4-20UNEF 8-20UNEF; 8-8UNS; 8-6UN; 8-4UNF; 8-2UN; 8-0UNS 5 6-9UN; -0UNS; 5 6-2UN; -4UNS; 5 6-6UN; 8-8UNS; 8-20UNEF 6-8UN; -9UN; -0UNS; -2UNF; -4UNS; -6UN; -8UN; 5 6-20UNEF 8-8UN; 8-9UN; 8-0UN; 5 6-2UN; 8-4UNS; 5 6-6UN; 5 6-8UNEF; 5 6-20UN 8-; 8-2; 8-4; 8-6 8-6; 8-4; 5 6-2; 5 6- -; -2; -4; -6 -; -2; -4; -6 8-; 8-2; 8-4; 8-6 2-4 5 8-4 5 8-4 4-4 - Side with identification marks Side with identification marks Side without identification marks Side without identification marks Always Always mount mount all inserts all inserts with identification the marks same on side! the same side To mount To mount insert correctly, push insert the correctly, insert push the insert toward the pocket walls. 2

Conical s (MiTM 25) D 4' D Coolant-Thru is recommended, especially when > 0. x nominal thread diameter RTMNC - for Conical Threads Insert Style Ordering Code EDP No. Dimensions (inch) No. of Flutes Spare Parts (Ordering Code & EDP No.) D D Z ocation Screw x2 Torx+ Screwdriver.988 (25 mm) RTMNC 0506-0S2 8049.29.0.5.55.6 2 RTMNC 0006-0S2 804.50.0.00.55.6 2 RTMNC 0008-0S 804 4.09.0.00..8 RTMNC 000-0S4 80480 4.06.0.00.0.0 4 SD4IP8 (M4x0.) (805) KIP8 Use the included Vardex Torx+ screwdriver only Recommended max. torque 0.6 lbfxin (02) Conical Thread Application by Thread Ø (inch) NPT NPTF BSPT RTMNC 0506-0S2 RTMNC 0006-0S2.6 2-4; 4-4; -.5; 4-.5; 2-.5; 2-.5 2-4; 4-4; -.5; 4-.5; 2-.5; 2-.5 2-4; 4-4 RTMNC 0008-0S.8 4-4; -.5; 4-.5; 2-.5; 2-.5 4-4; -.5; 4-.5; 2-.5; 2-.5 4-4; -; 4-; 2-; 2-; 2 2-; -; 4-; 5-; 6- RTMNC 000-0S4.0 -.5; 4-.5; 2-.5; 2-.5 -.5; 4-.5; 2-.5; 2-.5 -; 4-; 2-; 2-; 2 2-; -; 4-; 5-; 6- On Conical inserts, the identification mark must face up Side without identification marks To mount insert correctly, push the insert toward the pocket walls

Shell Mill (MiTM 25) D Da d(h) D Da H Adaptor not included Coolant-Thru is recommended, especially when > 0. x nominal thread diameter Conical and Standard Shell Mills Insert Style Ordering Code EDP No. Dimensions (inch) No. of Flutes Spare Parts (Ordering Code & EDP No.) D d(h) H Z ocation Screw x2 Torx+ Screwdriver Holder Screw RTMC-D50-050-25S5 80569.8.54.50.26 5 KIP8 /4"-28x.00 (026) Standard SD4IP8 Use the included Vardex.988 RTMC-D90-05-25S 8050..9.5.58 Torx+ screwdriver only /8"-24x.25 (022) (M4x0.) (25 mm) RTMC-0-00-25S9 805 2. 2.2.00.58 9 Recommended max. torque (805) /2"-20x.25 (0262) 0.6 lbfxin Conical RTMNC-D50-050-25S5 8052.8.54*.50.26 5 (02) /4"-28x.00 (026) * For inserts 8NPT and 8 NPTF use for CNC program ( +.024") Standard Thread Applications by Min. Thread Ø (inch) ISO (fine) UN/UNF/UNEF/UNS BSW BSP(G) RTMC-D50-050-25S5.54 M42x ; M42 x.5; M45x2 ; M45x 6-2UNF; 4-4UNS; 5 8-6UN 5 8-8UNEF; 5 8-20UN; ¾ -6 ¾ -2 ½ - Standard RTMC-D90-05-25S.9 M52x ; M55x.5; M55x2 ; M55x 2 8-2UN; 2 6-6UN; 2 8-20UN; 2 8-8UN 2¼-0UNS; 2¼-4UNS; 2¼-8UNS 2¼ -6 2¼ -2 ¾ - RTMC-0-00-25S9 2.2 M64x ; M64x.5; M64x2 ; M65x 2½-8UN; 2½-20UN; 2½-8UN 2½-2UN; 2½-0UN; 2½-4UN; 2½-6UN 2½ -6 2½ -2 2¼ - Conical Thread Applications by Thread Ø (inch) NPT NPTF BSPT Conical RTMNC-D50-050-25S5.54* ½ -.5; 2 -.5 ½ -.5; 2 -.5 ½-6 x Side with identification marks Side without identification marks Always mount all inserts on the same side! To mount insert correctly, push the insert toward the pocket walls. 4

Standard s (MiTM 40) D D D Coolant-Thru is recommended, especially when > 0. x nominal thread diameter RTMC - for Standard Threads Insert Style Ordering Code EDP No. Dimensions (inch).55" (40 mm) No. of Flutes D D Z RTMC 0008-69 8068 4.00.69.00..8 RTMC 0008-256 8069 4.8 2.56.00..8 RTMC 258-254 80620 4.55 2.5.25.02.8 4 BRTMC 258-5 8062 5.5.5.25.02.8 Spare Parts (Ordering Code & EDP No.) ocation Screw SD4IP8A (M4x0.) (805) Clamping Screw x2 SCD4IP8 (M4x0.) (80622) Torx+ Screwdriver KIP8 Use the included Vardex Torx+ screwdriver only Recommended max. torque 0.6 lbfxin (02) Standard Thread Application by Min. Thread Ø (inch) ISO (coarse) ISO (fine) UNC UN/UNF/UNEF/UNS BSF BSP(G) RTMC 0008-69.8 M2x M24x; M24x.5 M25x2; M25x2.5-6-8UN; -9UN; -0UNS; -2UNF; -4UNS; -6UN; -8UN; 5 6-20UNEF -; -2; -4; -6; 4-4 RTMC 0008-256.8 M2x M24x; M24x.5 M25x2; M25x2.5-6-8UN; -9UN; -0UNS; -2UNF -4UNS; -6UN; -8UN; 5 6-20UNEF -; -2; -4; -6; 4-4 RTMC 258-254.8 - M2x; M2x.5 Mx2; Mx2.5; M4x - 8-8UN; 8-9UN; 8-0UN; 5 6-2UN; 8-4UNS; 5 6-6UN; 5 6-8UNEF; 5 6-20UN 8-; 8-2; 8-4; 8-6 - BRTMC 258-5.8 - M2x; M2x.5 Mx2; Mx2.5; M4x - 8-8UN; 8-9UN; 8-0UN; 5 6-2UN; 8-4UNS; 5 6-6UN; 5 6-8UNEF; 5 6-20UN 8-; 8-2; 8-4; 8-6 - 2 Step Clamping System! ocation Screw Clamping Screw x2 2 Side with identification marks Side without identification marks Always mount all inserts on the same side! 5

Shell Mill (MiTM 40) D Da d(h) D Da Adaptor not included Conical and Standard Shell Mills Insert Style H Coolant-Thru is recommended, especially when > 0. x nominal thread diameter Ordering Code EDP No. Dimensions (inch) No. of Flutes Spare Parts (Ordering Code & EDP No.) ocation Clamping Torx+ Holder D d(h) H Z Screw Screw x2 Screwdriver Screw RTMC D90-05-40 8062..9.5.9 KIP8 /8"-24x.25 (022) Standard SD4IP8A SCD4IP8 Use the included Vardex.55" Torx+ screwdriver only RTMC 0-00-409 80624 2. 2.2.00 2.00 9 (M4x0.) (M4x0.) /2"-20x.5 (0224) (40 mm) Recommended max. torque (805) (80622) 0.6 lbfxin Conical RTMNC D90-05-40 80625..9.5.9 (02) /8"-24x.25 (022) Standard Thread Application per Min. Thread Ø (inch) ISO (fine) UN/UNF/UNEF/UNS BSW BSP(G) Standard RTMC D90-05-40.9 M52x; M55x.5; M55x2; M55x RTMC 0-00-409 2.2 M64x; M64x.5; M64x2; M65x 2 8-8UN; 2 8-2UN; 2 6-6UN; 2 8-20UN; 2¼ -0UNS; 2¼ -4UNS; 2¼ -8UNS 2½ -8UN; 2½ -0UNS; 2½ -2UN; 2½ -4UNS; 2½ -6UN; 2½ -8UNS; 2½ -20UN 2¼ -2; 2¼ -6 2½ -2; 2½ -6 ¾ - 2¼ - Conical Thread Application by Min. Thread Ø (inch) NPT NPTF BSPT Conical RTMNC D90-05-40.9 2-.5; 2 2-8 (and up) 2-.5; 2 2-8; -8 2½-6x 2 Step Clamping System! ocation Screw Clamping Screw x2 2 Side with identification marks Side without identification marks Always mount all inserts on the same side! 6

Standard s (MiTM 4) D D D Coolant-Thru is recommended, especially when > 0. x nominal thread diameter RTMC - for Standard Threads Insert Style Ordering Code EDP No Dimensions (inch) mm D D * Z.64" (4 mm) No. of Flutes RTMC 00096-69B2 80864 4..69.00.6.9 2 RTMC 258-69B 80865 4..69.25.95.8 RTMC 258-256B 80866 5.00 2.56.25.95.8 RTMC 254-69B5 8086 4..69.25..42 5 RTMC 254-256B4 80868 4.98 2.56.25..42 4 Spare Parts (Ordering Code & EDP No.) ocation Screw x2 SD4IP8A (M4x0.) (805) Clamping Screw SCD4IP8 (M4x0.) (80622) Torx+ Screwdriver KIP8 Use the included Vardex Torx+ screwdriver only Recommended max. torque 0.6 lbfxin (02) Standard Thread Application by Min. Thread Ø * (inch) ISO (coarse) ISO (fine) UNC UN/UNF/UNEF/UNS BSW/BSF NPT NPTF RTMC 00096-69B2.9 M0x.5; M6x4 M28X; M45x4 8-; 8-6 8-8UN; 6-6UN 8-8BSF; 4-BSW - - RTMC 258-69B.8 M6x4; M42x4.5 M4X; M4x.5; M45x4 8-6 8-8UN; 6-6UN 8-8BSF; 4-BSF; 2-6BSW - - RTMC 258-256B.8 M6x4; M42x4.5 M4X; M4x.5; M45x4 8-6 8-8UN; 6-6UN 8-8BSF; 4-BSF; 2-6BSW - - RTMC 254-69B5.42 M42x4.5; M48x5; M56x5.5; M64x6 M40x; M40x.5; M42x4; M0x6 4-5; 2-4.5; 2 2-4 5 8-8UN; 5 8-6UN 5 8-8BSF; 4-BSF; 8-6BSF 2 2-8 2 2-8 RTMC 254-256B4.42 M42x4.5; M48x5; M56x5.5; M64x6 M40x; M40x.5; M42x4; M0x6 4-5; 2-4.5; 2 2-4 5 8-8UN; 5 8-6UN 5 8-8BSF; 4-BSF; 8-6BSF 2 2-8 2 2-8 * For external applications, inserts R4E... use for CNC program ( +0.024") 2 Step Clamping System! ocation Screw x2 Clamping Screw 2 Side with identification marks Side without identification marks Always mount all inserts on the same side!

Shell Mill (MiTM 4) D Da d(h) D Da Adaptor not included H Coolant-Thru is recommended, especially when > 0. x nominal thread diameter Standard Shell Mill Insert Style.64" (4 mm) Ordering Code EDP No. Dimensions (inch) No. of Flutes D * d(h) H Z Spare Parts (Ordering Code & EDP No.) ocation Screw x2 RTMC 09-05-4B5 80869. 2.09*.5 2.00 5 SD4IP8A (M4x0.) (805) Clamping Screw SCD4IP8 (M4x0.) (80622) Torx+ Screwdriver KIP8 Use the included Vardex Torx+ screwdriver only Recommended max. torque 0.6 lbfxin (02) Holder Screw /8"-24x.5 (0264) RTMC 48-00-4B6 8080 2. 2.48*.00 2.00 6 /2"-20x.5 (0224) Standard Thread Application by Min. Thread Ø * (inch) ISO (coarse) ISO (fine) UNC UN/UNF/UNEF/UNS BSF NPT NPTF RTMC 09-05-4B5 2.09* M64X6 M58x4; M0x6 2 2-4 2 8-6UN; 2 8-8UN 2 8-8; 2½-6 2 2-8 2 2-8 RTMC 48-00-4B6 2.48* - M68x4; M0x6-4 2¾-6UN; 2¾-8UN 2¾-8; 2¾-6 2 2-8 2 2-8 * For external applications, inserts R4E... use for CNC program ( +.024") 2 Step Clamping System! ocation Screw x2 Clamping Screw 2 Side with identification marks Side without identification marks Always mount all inserts on the same side! 8

Recommended Grades, Cutting Speeds Vc [ft/min] and Feed f [inch/tooth] Material Group P Steel M Stainless Steel K Cast Iron N (K) Non-Ferrous Metals S (M) Heat Resistant Material Vardex No. Material Hardness Brinell HB Vc [ft/min] Feed f[inch/tooth] VBX VTX f ow carbon (C=0.-0.25%) 25 28-689 295-590.0040-.08 2 Unalloyed steel Medium carbon (C=0.25-0.55%) 50 28-590 295-558.0040-.05 High Carbon (C=0.55-0.85%) 0 28-558 295-524.0040-.08 4 Non hardened 80 295-9 295-508.0040-.05 5 ow alloy steel Hardened (alloying elements 5%) 25 262-492 262-525.0040-.08 6 Hardened 50 20-459 20-492.0040-.08 High alloy steel Annealed 200 9-426 20-.0040-.08 8 (alloying elements>5%) Hardened 25 20-6 9-28.0040-.0080 9 Cast steel ow alloy (alloying elements <5%) 200 28-558 28-558.0040-.08 0 High alloy (alloying elements >5%) 225 20-94 20-426.0040-.0080 Stainless steel Non hardened 200 28-558 94-590.0040-.08 2 Feritic Hardened 0 28-558 94-590.0040-.0080 Stainless steel Austenitic 80 20-460 28-459.0040-.08 4 Austenitic Super Austenitic 200 20-460 28-459.0040-.0080 5 Stainless steel Non hardened 200 20-460 28-459.0040-.08 6 Cast Feritic Hardened 0 20-460 28-459.0040-.0080 Stainless steel Austenitic 200 20-94 28-94.0040-.08 8 Cast austenitic Hardened 0 20-94 28-94.0040-.0080 28 Malleable Ferritic (short chips) 0 9-426 28-94.0020-.006 29 Cast iron Pearlitic (long chips) 20 9-94 262-28.006-.0040 0 Grey cast iron ow tensile strength 80 9-426 262-28.0040-.08 High tensile strength 260 9-28 262-28.0040-.0080 2 Nodular SG iron Feritic 60 9-40 262-28.0040-.08 Pearlitic 260 64-295 9-295.0040-.0080 4 Aluminium alloys Non aging 60 28-820.0060-.026 5 Wrought Aged 00 28-590.0060-.09 6 Aluminium alloys Cast 5 492-2.0060-.09 Cast & aged 90 492-98.0040-.05 8 Aluminium alloys Cast Si -22% 0 262-492.0060-.09 9 Copper and Brass 90 94-689 28-565.0060-.09 40 copper alloys Bronze and non leaded copper 00 94-689 28-565.0040-.05 9 Annealed (Iron based ) 200 66-48 66-.0040-.0080 20 High temperature Aged (Iron based) 280 66-98 66-98.006-.0040 2 alloys Annealed (Nickel or Cobalt based) 250 49-66 49-66.006-.0040 22 Aged (Nickel or Cobalt based) 50-49 -49.006-.0040 2 Titanium alloys Pure 99.5 Ti 400Rm 20-459 20-94.006-.0040 24 α+β alloys 050Rm 66-64 66-64.006-.0040 H (K) Hardened Material 25 45-50HRc 49-48 49-48.0024-.004 Extra hard steel Hardened & tempered 26 5-55HRc 49-49-.006-.00 Grades Grade Application Sample VBX VTX TiCN coated carbide grade. Excellent grade for steels and general use. TiAlN coated carbide grade. Ideal for Stainless Steels. 9

Super Fast Thread Milling System Vargus USA 49 Barberry Drive Janesville, WI 5545 U.S.A Tel: +-800-828-865 +-608-56-490 Fax:+-608-4-25 sales@vargususa.com www.vargususa.com 22-0095 INCH EE / 2 0 0 9 EDITION 0