Driving the Digital Enterprise Siemens in Context of Industrie 4.0 Page 1
Contact The image cannot be displayed. Your computer may not have enough memory to open the image, or the image may have been corrupted. Restart your computer, and then open the file again. If the red x still appears, you may have to delete the image and then insert it again. Leonhard Muigg, MBA Digital Enterprise & I4.0 Coordination Siemens Aktiengesellschaft Österreich RC-AT DF FA Kraußstraße 1-7 4020 Linz, Austria Mobile Phone: +43 664 88553272 leonhard.muigg@siemens.com Page 2
A short Quiz before we start 79% xx% uses the Smartphones, for searching in Internet 76% xx% of us prefer the Internet as source of information 69% xx% of us Smartphone-Users inform themselve online regarding products and buys them online. Quelle: Consumer Barometer Page 3
Digitalization is a big wave in our markets how can we ride it? Wave Page 4
New Business Models in the Internet Age From bookstore to e-book From record store to streaming From Yellow Pages to marketplace From taxi to ride-sharing Page 5
Innovation cycles are getting shorter Smart phone evolution process Page 6
Driving the Digital Enterprise Industry 4.0 The next level of manufacturing 1 st Industrial Revolution Water and steam 2 nd Industrial Revolution Electricity, mass production 3 rd Industrial Revolution Automation 4 th Industrial Revolution Digitalization Characteristics Technologies Humans, devices and systems are connected along the entire value chain Augmented reality Big Data and analytics Autonomous robots Simulation All relevant information is available in real-time across suppliers, manufacturers and customers Additive manufacturing e.g. 3D printing Horizontal/vertical software integration Parts of the value chain can constantly be optimized with respect to different criteria, e.g. cost, resource utilization, customer needs Cloud Industrial Internet (network of hardwareintegrated sensors) Cyber security Sources: BITKOM, BCG Page 7
Industry 4.0 A German future project for the vision of industrial production beyond 2025 Industry 4.0 Stands for a new level of organization and management of the entire value creation chain via the lifecycle of products Oriented on increasingly individual customer demands Ranges from the idea, the order via development and manufacturing, the delivery of a product to the final customer, and right up to recycling, including the associated services Central fields of research Horizontal integration via value creation networks Seamless engineering across the entire value creation chain Vertical integration and networked production systems Source: acatech, April 2013 "Umsetzungsempfehlung für das Zukunftsprojekt Industrie 4.0" Page 8
In order to remain competitive manufacturing companies need to achieve enormous improvements in their processes Reducing the time to market Enhancing flexibility Increasing Quality Increasing efficiency Shorter innovation cycles More complex products Larger data volumes Individualized mass production Volatile markets High productivity Closed loop quality processes Traceability and integrated genealogy Energy efficiency and resource efficiency as key competitive factors Product and production integrated Flexible production Full process transparency Optimized production resources Page 9
Siemens calls its approach to Digitalization in industry and its road towards Industry 4.0 the Digital Enterprise Page 10
Driving the Digital Enterprise Holistic solutions along the entire value chain Internet of Things Cloud Technology 3D Printing Technology Knowledge Automation Advanced Robotics Production execution Production engineering Production planning Product design Services Transformational technologies + integrated value chain Page 11
Shaping the Future of Manufacturing A history of systematic portfolio expansion through acquisitions 1958 Start of production automation: Siemens receives the patent for SIMATIC 1996 Totally Integrated Automation (TIA) enables interoperability between all automation components 2009 TIA Portal provides access to all automation tasks 2014 Siemens is currently the only company whose technologies combine the real and the virtual production world under one roof The Siemens Future virtual and real production Solution worlds increasingly merge. The Digital Enterprise Software Suite helps to digitalize the entire Innovation value chain offering a holistic automation solution covering all major Industry 4.0 requirements. 2008 1958 1995/96 2001 2009 2012 2013 2014 Production engineering and execution 2011 2012 2013 2014 4+ billion in investments since 2007 2007 Product development From Vision to reality with a holistic portfolio of PLM software, Manufacturing Execution System and automation technology. Page 12
Industry 4.0 affects all Aspects of the industrial Value Chain Siemens focuses on selected domains Engineering, Design Tools & Simulation Customer Relationship Management Lifecycle Data Management (cpdm) for Product and Production Digital Manufacturing Global Communication Infrastructure Enterprise Resource Planning Manufacturing Operations Management Industrial Control Systems Supply Chain Management Asset Management Maintenance, Repair & Overhaul Factory Infrastructure Machinery Industrial Communication & Security Tools & Fixtures Enterprise IT Infrastructure Material Human Resources Public IT Infrastructure (Internet) Sensors & Actuators Domains covered by Siemens DF and PD portfolios Page 13
Siemens terms its way to Industrie 4.0 the Digital Enterprise Comprehensive offering for discrete and process industries Design and engineering Operation Services Discrete industries Digital Enterprise Process industries Product design Production planning Production engineering Execution Services Product design Process and plant design Engineering comissioning Operation Services Page 14
How prepared are you to change your business? The products, business models and legacy positions that once gave companies their competitive edge are no longer secure. Page 15
Only a holistic automation approach including the whole value add chain will yield sustainable competitiveness Product design 1 2 3 4 5 Production engineering Production planning Production execution Services Page 16
Fields of Action Starting points for Digital Enterprise Product Lifecycle Management Manufacturing Operations Management Integrated Production Automation Page 17
Siemens Digital Enterprise Software Suite PLM Software PLM Software Portfolio Product Planning, Design, Test and Simulation Production Planning, Engineering und Simulation Top-down Product-driven Page 18
Siemens Digital Enterprise Software Suite Totally Integrated Automation Integrated Automation Portfolio Integrated Engineering and Runtime for Controller, distributed I/O, HMI, Drives, Motion Control und Motors Industrial Safety und Security Bottom-up process-driven Page 19
Siemens Digital Enterprise Software Suite Manufacturing Execution System (MES) MES/MOM Software Portfolio Planning & Scheduling Quality Management Manufacturing Execution Manufacturing Intelligence SCADA / HMI Seamlessly integrated Page 20
Leveraging Data to fuel Innovation is important, but... Even if you knew what you needed to do, could you do it efficiently, flexibly and fast? Page 21
The path to the Digital Enterprise comprises four core elements Industrial software and automation portfolio Industrial Services Industrial Communication Industrial Security Page 22
The Digital Enterprise Software Suite covers the entire value chain PLM Teamcenter Digital Enterprise Backbone (cpdm collaborative Product Definition Management) NX (CAD-CAE-CAM) Enterprise Level LMS (Simulation and Testing) Tecnomatix (DM Digital Manufacturing) LMS MES SIMATIC IT Manufacturing Execution System Management Level IBS Quality Management System IBS TIA TIA Portal Engineering Framework Plant Data Services Shop-floor SIMATIC/ SINUMERIK/ SINAMICS/ SIRIUS Product design Production planning Production engineering Production execution Service and support Page 23
Hannover Messe 2016 Court Highlights at the Siemens booth in hall 9 Process Automation The new SIMATIC PCS 7 V8.2 version offers Efficient Plant Engineering Intuitive Plant Operation Mobile Plant Monitoring Cost effective Life Cycle Management Industry Services MindSphere Siemens Cloud for Industry is a new service concept to generate new business models for both end customers and OEMs. It is an essential element on the path to the digital enterprise. TIA Portal V14 An Engineering Framework for complete automation. Digital Enterprise A complete solution for digital product development, NX software delivers integrated, high performance design, simulation, documentation, tooling and manufacturing. Drives Flexible servo drive systems for demanding applications consisting of the new SIMOTICS servo geared motors and the innovated SINAMICS S120 converters. Motors AMB for SIMOTICS HV. A digital control system continuously improves efficiency and operational characteristics of drive systems. It s digitally controlled operation enables an easy and effective integration into systems and supports remote control. IDS SIMOTICS reluctance motors and SINAMICS converters Innovative standard drive systems with extrahigh efficiency in all operating points. Energy Efficiency SIMATIC Energy Suite, Scalability, investment and future security thanks to integrated connection to the energy management system. TIP Power American standard 3VA molded case circuit breakers with UL approval are the perfect solution for globally active manufacturers. Page 24
Value through Digitalization Different starting positions, substantial results Competitiveness Reduce time to market Flexibility The Siemens Solution Innovation Siemens Factory Amberg, Germany Automated production of SIMATIC: Machines handle 75% of the value chain on their own while >1.000 product variants can be manufactured Low defect rate: Production quality is at 99.9988% Canon EOS 20D, Japan Digital twin simulation helped to reduce the time from concept to production by >30% ~300 TB of data converted throughout the entire development: 200 times more when compared to 10 years before BMW Brilliance Shenyang, China Flexibility enables individualized mass production: 5 different types of cars on 1 production line Real-time monitoring with 99% availability avoids bottlenecks Page 25
The Digital Enterprise Software Suite as a core element for creating the Digital Enterprise On the road to the Digital Enterprise Digital Enterprise Software Suite Industrial Communication Industrial Security Industry Services Page 26
Fields of Action on the Road to Industry 4.0 1 Digitalization Digitize products and production models System and function modeling Methodology in process design 2 Structuring Merge digital models Connectivity products and production models Implementation processes across the product lifecycle 3 Integration System integration PLM-MES, ERP-MES, PLM-ERP Process Chain Design Engineering Production Service Simulation of virtual models and comparison with real world 4 Networking Network of machinery Man-Machine network Plug 'n' Produce Internet of Things Page 27
The Digital Factory We are the first company worldwide to bundle all the capabilities for the digital factory under one roof. Joe Kaeser, President & CEO of Siemens AG Page 28
Thank you for your attention Page 29