or Extra arge Pitches INCH
or Extra arge Pitches Up to 1 tpi or 25mm Unique Design for Heavy Duty Applications VKX Vargus Tough Submicron Grade Inserts Anti-Rotation Stopper Toolholder Support Suited to Insert Profile Mega ine ISO Inserts & Toolholders _ Pages 4-5 Round (DIN 20400) Inserts & Toolholders Pages 6-7 Trapez Inserts & Toolholders Pages 8-9 ACME Inserts & Toolholders Pages 10-11 Stub ACME Inserts & Toolholders _ Pages 12-13 American Buttress Inserts & Toolholders _ Pages 14-15 Metric Buttress (Sägengewinde) Inserts & Toolholders _ Pages 16-17 TECHNICA DATA Recommended Grades and Cutting Speeds _ Page 18 2
Mega ine Ordering Code System Inserts 5 MG E R 20 TR VKX 1 2 3 4 5 6 7 1- Insert Size 2 Product ine 3 Type of Insert 4 RH/H Insert 5 Pitch 6 Standard 5 IC5/8 MG Mega ine E I 7 Grade VKX Toolholders N 125-5 MG 24 TR H 1 2 3 4 5 6 7 8 1 Anvil 2 Holder Style 3 Shank Square 4 Insert Size 5 Product ine 6 Pitch N No anvil 100, 125, 150 5 IC5/8 MG Mega ine 10-25mm 2-1 tpi 7 Standard 8 RH/H Holder ISO Metric RD Round DIN 20400 TR Trapez DIN 103 ACME ACME STACME Stub ACME ABUT American Buttress SAGE Metric Buttress DIN 513 R Right Hand eft Hand None Right Hand H eft Hand 10-25mm 2-1 tpi ISO Metric RD Round DIN 20400 TR Trapez DIN 103 ACME ACME STACME Stub ACME ABUT American Buttress SAGE Metric Buttress DIN 513 Toolholders N VR C 150-5 MG 24 TR H 1 2 3 4 5 6 7 8 9 1 Anvil 2 Holder Style 3 Cooling 4 Shank ront Dia. 5 Insert Size 6 Product ine 7 Pitch N No anvil VR C With Coolant Channel 150, 200, 250 5 IC5/8 MG Mega ine 10-25mm 2-1 tpi 8 Standard 9 RH/H Holder ISO Metric RD Round DIN 20400 TR Trapez DIN 103 ACME ACME STACME Stub ACME ABUT American Buttress SAGE Metric Buttress DIN 513 None Right Hand H eft Hand VARGUS Ius Tool Selector and CNC Program Generator The most popular and advanced thread turning and thread milling software on the market today. Now available in 3 versions at www.vargus.com: VARGUS ONINE VARGUS DESKTOP VARGUS setup.exe 3
ISO Inserts / 1/4P h 60 X Y 1/8P Defined by: R262 (DIN 13) Tolerance class: 6g/6H IC IC inch mm RH VKX h min X Y 12 5MGER 12.0ISO... 42495.290.161 105 49 16 5MGER 16.0ISO... 42496.387.184 140 66 18 5MGER 18.0ISO... 42497.435.195.445 158 74 20 5MGER 20.0ISO... 42498.483.206 175 82 25 5MGER 25.0ISO... 42499.604.175 219 102 IC inch mm RH VKX h min X Y 12 5MGIR 12.0ISO... 42490.273.104 99 46 16 5MGIR 16.0ISO... 42491.367.119 132 62 18 5MGIR 18.0ISO... 42492.412.124.41 149 69 20 5MGIR 20.0ISO... 42493.458.130 165 77 25 5MGIR 25.0ISO... 42494.574.144 206 96 Recommended thread infeed method for Mega ine: lank or Modified lank 1 lank Modified lank 1 4
Toolholders for ISO Inserts D1 H1 H D A B 1 (max) 2 1 Min. Thread Diameter 5MGER 12.0ISO... 5MGER 16.0ISO... 5MGER 18.0ISO... 5MGER 20.0ISO... 5MGER 25.0ISO... RH H=B=H1 1 2 N100-5MG 12ISO 66450 1.65 6.1 N125-5MG 12ISO 66451 1.25.93 6.9.866 M43x12 N150-5MG 12ISO 66452 1.5 1.24 8.1 N100-5MG 16ISO 66453 1.65 6.1 N125-5MG 16ISO 66454 1.25.93 6.9.866 M57x16 N150-5MG 16ISO 66455 1.5 1.24 8.1 N100-5MG 18ISO 66456 1.65 6.1 N125-5MG 18ISO 66457 1.25.93 6.9.866 M65x18 N150-5MG 18ISO 66458 1.5 1.24 8.1 N100-5MG 20ISO 66459 1.65 6.1 N125-5MG 20ISO 66460 1.25.93 6.9.866 M72x20 N150-5MG 20ISO 66461 1.5 1.24 8.1 N100-5MG 25ISO 66462 1.65 6.1 N125-5MG 25ISO 66463 1.25.93 6.9.866 M90x25 N150-5MG 25ISO 66464 1.5 1.24 8.1 Min. Bore Thread Diameter Range (Min.-Max.) dia. RH A 1 (max) D D1 inch Short Chip Material ong Chip Material 5MGIR 12.0ISO... 5MGIR 16.0ISO... 5MGIR 18.0ISO... 5MGIR 20.0ISO... 5MGIR 25.0ISO... NVRC150-5MG 12ISO 66465 1.42 9.15 4 1.5 1.49 1.63 2.36 (M73-90)x12 (M85-90)x12 NVRC200-5MG 12ISO 66466 1.81 10.15 5 2 1.99 1.83 2.75 (M84-90)x12 (M84-90)x12 NVRC150-5MG 16ISO 66467 1.42 9.15 4 1.5 1.49 1.63 2.34 (M77-190)x16 (M89-190)x16 NVRC200-5MG 16ISO 66468 1.81 10.15 5 2 1.99 1.83 2.74 (M88-190)x16 (M103-190)x16 NVRC250-5MG 16ISO 66469 2.28 11.1 6 2.5 2.49 2.03 3.29 (M101-190)x16 (M118-190)x16 NVRC150-5MG 18ISO 66470 1.42 9.15 4 1.5 1.49 1.63 2.58 (M85-230)x18 (M91-230)x18 NVRC200-5MG 18ISO 66471 1.81 10.15 5 2 1.99 1.83 2.74 (M90-230)x18 (M104-230)x18 NVRC250-5MG 18ISO 66472 2.28 11.1 6 2.5 2.49 2.03 3.29 (M103-230)x18 (M120-230)x18 NVRC150-5MG 20ISO 66473 1.42 9.15 4 1.5 1.49 1.63 2.77 (M92-290)x20 (M92-290)x20 NVRC200-5MG 20ISO 66474 1.81 10.15 5 2 1.99 1.83 2.77 (M93-290)x20 (M104-290)x20 NVRC250-5MG 20ISO 66475 2.28 11.1 6 2.5 2.49 2.03 3.24 (M104-290)x20 (M121-290)x20 NVRC150-5MG 25ISO 66476 1.42 9.15 4 1.5 1.49 1.63 3.23 (M109-405)x25 (M109-405)x25 NVRC200-5MG 25ISO 66477 1.81 10.15 5 2 1.99 1.83 3.23 (M109-405)x25 (M110-405)x25 NVRC250-5MG 25ISO 66478 2.28 11.1 6 2.5 2.49 2.03 3.27 (M110-405)x25 (M127-405)x25 Spare Parts for the above toolholders (external and internal): Insert Screw - S5MG (70055) Torx Key - K6T (70025) 5
Round (DIN 20400) Inserts / Y R0.22104P h h R0.23851P R0.22104P 30 Defined by: DIN 20400 Tolerance class: Standard X IC IC inch mm RH VKX h min X Y 10 5MGER 10.0RD20400... 42517.216.162 78 36 12 5MGER 12.0RD20400... 42518.260.212.445 93 43 16 5MGER 16.0RD20400... 42519.346.194 124 58 IC inch mm RH VKX h min X Y 10 5MGIR 10.0RD20400... 42514.216.162 78 36 12 5MGIR 12.0RD20400... 42515.260.212.410 93 43 16 5MGIR 16.0RD20400... 42516.346.194 124 58 Recommended thread infeed method for Mega ine: lank or Modified lank 1 lank Modified lank 1 6
Toolholders for Round Inserts (DIN 20400) D1 H1 H D A B 1 (max) 2 1 5MGER 10.0RD20400... 5MGER 12.0RD20400... 5MGER 16.0RD20400... RH H=B=H1 1 2 N100-5MG 10RD 66251 1.65 6.1 N125-5MG 10RD 66253 1.25.93 6.9 N150-5MG 10RD 66256 1.5 1.24 8.1 N100-5MG 12RD 66257 1.65 6.1 N125-5MG 12RD 66258 1.25.93 6.9 N150-5MG 12RD 66259 1.5 1.24 8.1 N100-5MG 16RD 66262 1.65 6.1 N125-5MG 16RD 66263 1.25.93 6.9 N150-5MG 16RD 66266 1.5 1.24 8.1 Thread Diameter Range (Min.-Max.).87 (RD132-170)x10.87 (RD180-224)x12.87 (RD236-300)x16 Min. Bore Thread Diameter Range (Min.-Max.) dia. RH A 1 (max) D D1 inch Short Chip Material ong Chip Material 5MGIR 10.0RD20400... 5MGIR 12.0RD20400... 5MGIR 16.0RD20400... NVRC150-5MG 10RD 66276 1.42 9.15 4 1.5 1.49 1.63 NVRC200-5MG 10RD 66278 1.81 10.15 5 2 1.99 1.83 NVRC250-5MG 10RD 66288 2.28 11.1 6 2.5 2.49 2.03 NVRC150-5MG 12RD 66289 1.42 9.15 4 1.5 1.49 1.63 NVRC200-5MG 12RD 66293 1.81 10.15 5 2 1.99 1.83 NVRC250-5MG 12RD 66318 2.28 11.1 6 2.5 2.49 2.03 NVRC150-5MG 16RD 66321 1.42 9.15 4 1.5 1.49 1.63 NVRC200-5MG 16RD 66339 1.81 10.15 5 2 1.99 1.83 NVRC250-5MG 16RD 66340 2.28 11.1 6 2.5 2.49 2.03 4.8 (RD132-170)x10 (RD132-170)x10 7.32 (RD180-224)x12 (RD180-224)x12 8.66 (RD236-300)x16 (RD236-300)x16 Spare Parts for the above toolholders (external and internal): Insert Screw - S5MG (70055) Torx Key - K6T (70025) 7
Trapez Inserts / Y 30 X h Defined by: DIN 103 Tolerance class: 7e/7H IC IC inch mm RH VKX h min X Y 12 5MGER 12.0TR... 42540.256.212 94 44 14 5MGER 14.0TR... 42541.315.172 115 54 16 5MGER 16.0TR... 42530.354.212 129 60.445 18 5MGER 18.0TR... 42531.394.212 143 67 20 5MGER 20.0TR... 42532.433.291 158 74 24 5MGER 24.0TR... 42533.512.291 186 87 IC inch mm RH VKX h min X Y 12 5MGIR 12.0TR... 42534.256.212 96 45 14 5MGIR 14.0TR... 42535.315.172 118 55 16 5MGIR 16.0TR... 42536.354.212 131 61.410 18 5MGIR 18.0TR... 42537.394.212 145 68 20 5MGIR 20.0TR... 42538.433.291 160 75 24 5MGIR 24.0TR... 42539.512.291 188 88 Recommended thread infeed method for Mega ine: lank or Modified lank 1 lank Modified lank 1 8
Toolholders for Trapez Inserts D1 H1 H D A B 1 (max) 2 1 5MGER 12.0TR... 5MGER 14.0TR... 5MGER 16.0TR... 5MGER 18.0TR... 5MGER 20.0TR... 5MGER 24.0TR... RH H=B=H1 1 2 N100-5MG 12TR 66491 1.65 6.1 N125-5MG 12TR 66492 1.25.93 6.9 N150-5MG 12TR 66493 1.5 1.24 8.1 N100-5MG 14TR 66494 1.65 6.1 N125-5MG 14TR 66495 1.25.93 6.9 N150-5MG 14TR 66496 1.5 1.24 8.1 N100-5MG 16TR 66497 1.65 6.1 N125-5MG 16TR 66498 1.25.93 6.9 N150-5MG 16TR 66499 1.5 1.24 8.1 N100-5MG 18TR 66500 1.65 6.1 N125-5MG 18TR 66501 1.25.93 6.9 N150-5MG 18TR 66502 1.5 1.24 8.1 N100-5MG 20TR 66503 1.65 6.1 N125-5MG 20TR 66504 1.25.93 6.9 N150-5MG 20TR 66505 1.5 1.24 8.1 N100-5MG 24TR 66506 1.65 6.1 N125-5MG 24TR 66507 1.25.93 6.9 N150-5MG 24TR 66508 1.5 1.24 8.1 Thread Diameter Range (Min.-Max.).87 (TR44-300)x12.87 (TR55-145)x14.87 (TR65-175)x16.87 (TR85-200)x18.87 (TR100-230)x20.87 (TR135-300)x24 Min. Bore Thread Diameter Range (Min.-Max.) dia. RH A 1 (max) D D1 inch Short Chip Material ong Chip Material 5MGIR 12.0TR... 5MGIR 14.0TR... 5MGIR 16.0TR... 5MGIR 18.0TR... 5MGIR 20.0TR... 5MGIR 24.0TR... NVRC150-5MG 12TR 66509 1.42 9.15 4 1.5 1.49 1.63 2.87 (TR85-300)x12 (TR85-300)x12 NVRC200-5MG 12TR 66510 1.81 10.15 5 2 1.99 1.83 2.87 (TR85-300)x12 (TR95-300)x12 NVRC250-5MG 12TR 66511 2.28 11.1 6 2.5 2.49 2.03 3.27 (TR95-300)x12 (TR105-300)x12 NVRC150-5MG 14TR 66512 1.42 9.15 4 1.5 1.49 1.63 3.98 (TR115-145)x14 (TR115-145)x14 NVRC200-5MG 14TR 66513 1.81 10.15 5 2 1.99 1.83 3.98 (TR115-145)x14 (TR115-145)x14 NVRC250-5MG 14TR 66514 2.28 11.1 6 2.5 2.49 2.03 3.98 (TR115-145)x14 (TR115-145)x14 NVRC150-5MG 16TR 66515 1.42 9.15 4 1.5 1.49 1.63 2.52 (TR80-175)x16 (TR150-175)x16 NVRC200-5MG 16TR 66516 1.81 10.15 5 2 1.99 1.83 5.28 (TR150-175)x16 (TR150-175)x16 NVRC250-5MG 16TR 66517 2.28 11.1 6 2.5 2.49 2.03 5.28 (TR150-175)x16 (TR150-175)x16 NVRC150-5MG 18TR 66518 1.42 9.15 4 1.5 1.49 1.63 2.64 (TR85-200)x18 (TR90-200)x18 NVRC200-5MG 18TR 66519 1.81 10.15 5 2 1.99 1.83 2.83 (TR90-200)x18 (TR180-200)x18 NVRC250-5MG 18TR 66520 2.28 11.1 6 2.5 2.49 2.03 6.38 (TR180-200)x18 (TR180-200)x18 NVRC150-5MG 20TR 66521 1.42 9.15 4 1.5 1.49 1.63 3.15 (TR100-230)x20 (TR100-230)x20 NVRC200-5MG 20TR 66522 1.81 10.15 5 2 1.99 1.83 3.15 (TR100-230)x20 (TR100-230)x20 NVRC250-5MG 20TR 66523 2.28 11.1 6 2.5 2.49 2.03 3.35 (TR105-230)x20 (TR210-230)x20 NVRC150-5MG 24TR 66524 1.42 9.15 4 1.5 1.49 1.63 4.37 (TR135-300)x24 (TR135-300)x24 NVRC200-5MG 24TR 66525 1.81 10.15 5 2 1.99 1.83 4.37 (TR135-300)x24 (TR135-300)x24 NVRC250-5MG 24TR 66526 2.28 11.1 6 2.5 2.49 2.03 4.37 (TR135-300)x24 (TR135-300)x24 Spare Parts for the above toolholders (external and internal): Insert Screw - S5MG (70055) Torx Key - K6T (70025) 9
ACME Inserts / Y 29 h X Defined by: ANSI B1.8:1988 Tolerance class: 3G IC IC inch inch RH VKX h min X Y 2 5MGER 2ACME... 42511.260.189 95 44 1 1/2 5MGER 1-1/2ACME... 42508.343.229 125 58.445 1 1/3 5MGER 1-1/3ACME... 42509.385.268 140 65 1 5MGER 1ACME... 42510.510.327 186 87 IC inch inch RH VKX h min X Y 2 5MGIR 2ACME... 42507.257.189 94 44 1 1/2 5MGIR 1-1/2ACME... 42504.337.229 124 58.410 1 1/3 5MGIR 1-1/3ACME... 42505.376.268 139 65 1 5MGIR 1ACME... 42506.495.327 184 86 Recommended thread infeed method for Mega ine: lank or Modified lank 1 lank Modified lank 1 10
Toolholders for ACME Inserts D1 H1 H D A B 1 (max) 2 1 5MGER 2ACME... 5MGER 1-1/2ACME... 5MGER 1-1/3ACME... 5MGER 1ACME... RH H=B=H1 1 2 N100-5MG 2ACME 66409 1.65 6.1 N125-5MG 2ACME 66410 1.25.93 6.9 N150-5MG 2ACME 66412 1.5 1.24 8.1 N100-5MG 1-1/2ACME 66413 1.65 6.1 N125-5MG 1-1/2ACME 66414 1.25.93 6.9 N150-5MG 1-1/2ACME 66415 1.5 1.24 8.1 N100-5MG 1-1/3ACME 66416 1.65 6.1 N125-5MG 1-1/3ACME 66417 1.25.93 6.9 N150-5MG 1-1/3ACME 66418 1.5 1.24 8.1 N100-5MG 1ACME 66420 1.65 6.1 N125-5MG 1ACME 66422 1.25.93 6.9 N150-5MG 1ACME 66423 1.5 1.24 8.1 Thread Diameter Range (Min.-Max.).87 (3-5")-2ACME.87 (3-5")-1 1/2ACME.87 (3-5")-1 1/3ACME.87 (3.5-5")-1ACME Min. Thread Diameter Range (Min.-Max.) Bore dia. RH A 1 (max) D D1 inch Short Chip Material ong Chip Material 5MGIR 2ACME... 5MGIR 1-1/2ACME... 5MGIR 1-1/3ACME... 5MGIR 1ACME... NVRC150-5MG 2ACME 66424 1.42 9.15 4 1.5 1.49 1.63 2.5 (3-5")-2ACME (3.5-5")-2ACME NVRC200-5MG 2ACME 66425 1.81 10.15 5 2 1.99 1.83 3 (3.5-5")-2ACME (4-5")-2ACME NVRC250-5MG 2ACME 66426 2.28 11.1 6 2.5 2.49 2.03 3.5 (4-5")-2ACME (4.5-5")-2ACME NVRC150-5MG 1-1/2ACME 66434 1.42 9.15 4 1.5 1.49 1.63 2.33 (3-5")-1 1/2ACME (3.5-5")-1 1/2ACME NVRC200-5MG 1-1/2ACME 66442 1.81 10.15 5 2 1.99 1.83 2.83 (3.5-5")-1 1/2ACME (4-5")-1 1/2ACME NVRC250-5MG 1-1/2ACME 66443 2.28 11.1 6 2.5 2.49 2.03 3.33 (4-5")-1 1/2ACME (4.5-5")-1 1/2ACME NVRC150-5MG 1-1/3ACME 66444 1.42 9.15 4 1.5 1.49 1.63 2.25 (3-5")-1 1/3ACME (3.5-5")-1 1/3ACME NVRC200-5MG 1-1/3ACME 66445 1.81 10.15 5 2 1.99 1.83 2.75 (3.5-5")-1 1/3ACME (4.0-5")-1 1/3ACME NVRC250-5MG 1-1/3ACME 66446 2.28 11.1 6 2.5 2.49 2.03 3.25 (4.0-5")-1 1/3ACME (4.5-5")-1 1/3ACME NVRC150-5MG 1ACME 66447 1.42 9.15 4 1.5 1.49 1.63 2.5 (3.5''-5")-1ACME (4''-5")-1ACME NVRC200-5MG 1ACME 66448 1.81 10.15 5 2 1.99 1.83 3 (4''-5")-1ACME (4.5''-5")-1ACME NVRC250-5MG 1ACME 66449 2.28 11.1 6 2.5 2.49 2.03 3 (4.0''-5")-1ACME (4.5''-5")-1ACME Spare Parts for the above toolholders (external and internal): Insert Screw - S5MG (70055) Torx Key - K6T (70025) 11
Stub ACME Inserts / Y 29 X h Defined by: ANSI B1.8:1988 Tolerance class: 2G IC IC inch inch RH VKX h min X Y 1 5MGER 1STACME... 42513.310.374.445 113 53 IC inch inch RH VKX h min X Y 1 5MGIR 1STACME... 42512.308.374.410 113 53 Recommended thread infeed method for Mega ine: lank or Modified lank 1 lank Modified lank 1 12
Toolholders for Stub ACME Inserts D1 H1 H D A B 1 (max) 2 1 5MGER 1STACME RH H=B=H1 1 2 N100-5MG 1STACME 66403 1.650 6.1 N125-5MG 1STACME 66404 1.25.930 6.9 N150-5MG 1STACME 66405 1.5 1.24 8.1 Thread Diameter Range (Min.-Max.).87 (3.5-5") -1STACME Min. Thread Diameter Range (Min.-Max.) Bore dia. RH A 1 (max) D D1 inch Short Chip Material ong Chip Material 5MGIR 1STACME... NVRC150-5MG 1STACME 66406 1.42 9.15 4 1.5 1.49 1.63 2.9 (3.5-5")-1STACME (3.5-5")-1STACME NVRC200-5MG 1STACME 66407 1.81 10.15 5 2 1.99 1.83 2.9 (3.5-5")-1STACME (4.0-5")-1STACME NVRC250-5MG 1STACME 66408 2.28 11.1 6 2.5 2.49 2.03 3.4 (4.0-5")-1STACME (4.5-5")-1STACME Spare Parts for the above toolholders (external and internal): Insert Screw - S5MG (70055) Torx Key - K6T (70025) 13
American Buttress Inserts / 0.16316P 7 45 h Y X Y X 19 19 0.16316P Defined by: ANSI B1.9.1973 Tolerance class: Class 2 IC IC IC inch inch RH VKX h min X Y 2 5MGER 2ABUT 42503.332.062 120 56.612 1.5 5MGER 1.5ABUT 42502.442.065 160 75 IC inch inch RH VKX h min X Y 2 5MGIR 2ABUT 42501.352.062 128 60.626 1.5 5MGIR 1.5ABUT 42500.469.065 170 79 Note: American Buttress inserts are non-stock items Recommended thread infeed method for Mega ine: lank or Modified lank 1 lank Modified lank 1 14
Toolholders for American Buttress Inserts D1 H1 19 H 19 D A B 1 (max) 2 1 5MGER 2ABUT... 5MGER 1.5ABUT... RH H=B=H1 1 2 N100-5MG 2ABUT 66479 1.37 5.9 N125-5MG 2ABUT 66480 1.25.65 6.7 N150-5MG 2ABUT 66481 1.5.96 7.9 N100-5MG 1.5ABUT 66482 1.37 5.9 N125-5MG 1.5ABUT 66483 1.25.65 6.7 N150-5MG 1.5ABUT 66484 1.5.96 7.9 Thread Diameter Range (Min.-Max.) 1.22 (7-24")-2BUTT 1.22 (11-24")-1.5BUTT Min. Bore Thread Diameter Range (Min.-Max.) dia. RH A 1 (max) D D1 inch Short Chip Material ong Chip Material 5MGIR 2ABUT... 5MGIR 1.5ABUT... NVRC150-5MG 2ABUT 66485 1.42 9.1 4 1.5 1.49 1.38 NVRC200-5MG 2ABUT 66486 1.81 10 5 2 1.99 1.56 NVRC250-5MG 2ABUT 66487 2.28 11 6 2.5 2.49 1.81 NVRC150-5MG 1.5ABUT 66488 1.42 9.1 4 1.5 1.49 1.38 NVRC200-5MG 1.5ABUT 66489 1.81 10 5 2 1.99 1.56 NVRC250-5MG 1.5ABUT 66490 2.28 11 6 2.5 2.49 1.81 Note: American Buttress toolholders are non-stock items 6.4 (7"-16")-2BUTT (7"-16")-2BUTT 10.2 (11"-22")-1.5BUTT (11"-22")-1.5BUTT Spare Parts for the above toolholders (external and internal): Insert Screw - S5MG (70055) Torx Key - K6T (70025) 15
Metric Buttress (Sägengewinde) Inserts / 0.26384P 3 30 h Y X 13.5 13.5 X Y 0.26384P Defined by: DIN 513 Tolerance class: Medium Class IC IC IC inch mm RH VKX h min X Y 10 5MGER 10.0SAGE... 42522.342.062 124 58 12 5MGER 12.0SAGE... 42523.410.071 149 69 14 5MGER 14.0SAGE... 42524.478.081.524 174 81 16 5MGER 16.0SAGE... 42525.547.129 198 93 20 5MGER 20.0SAGE... 42526.983.100 248 116 IC inch mm RH VKX h min X Y Note: Metric Buttress inserts are non-stock items 10 5MGIR 10.0SAGE... 42527.284.113 103 48 12 5MGIR 12.0SAGE... 42528.341.132 124 58 14 5MGIR 14.0SAGE... 42529.398.151.539 145 67 16 5MGIR 16.0SAGE... 42520.456.169 165 77 20 5MGIR 20.0SAGE... 42521.571.203 207 97 Recommended thread infeed method for Mega ine: lank or Modified lank 1 lank Modified lank 1 16
Toolholders for Metric Buttress Inserts (Sägengewinde) D1 H1 13.5 H 13.5 D A B 1 (max) 2 1 5MGER 10.0SAGE... 5MGER 12.0SAGE... 5MGER 14.0SAGE... 5MGER 16.0SAGE... 5MGER 20.0SAGE... RH H=B=H1 1 2 N100-5MG 10SAGE 66341 1.46 5.9 N125-5MG 10SAGE 66342 1.25.74 6.7 N150-5MG 10SAGE 66343 1.5 1.06 7.9 N100-5MG 12SAGE 66344 1.46 5.9 N125-5MG 12SAGE 66364 1.25.74 6.7 N150-5MG 12SAGE 66365 1.5 1.06 7.9 N100-5MG 14SAGE 66366 1.46 5.9 N125-5MG 14SAGE 66367 1.25.74 6.7 N150-5MG 14SAGE 66368 1.5 1.06 7.9 N100-5MG 16SAGE 66382 1.46 5.9 N125-5MG 16SAGE 66383 1.25.74 6.7 N150-5MG 16SAGE 66384 1.5 1.06 7.9 N100-5MG 20SAGE 66385 1.46 5.9 N125-5MG 20SAGE 66387 1.25.74 6.7 N150-5MG 20SAGE 66388 1.5 1.06 7.9 Thread Diameter Range (Min.-Max.) 1.2 (S65-80)x10 1.2 (S85-146)x12 1.2 (S115-145)x14 1.2 (S150-175)x16 1.2 (S210-230)x20 Min. Bore dia. Thread Diameter Range (Min.-Max.) RH A 1 (max) D D1 inch Short Chip Material ong Chip Material 5MGIR 10.0SAGE... NVRC150-5MG 10SAGE 66389 1.42 9.1 4 1.5 1.49 1.22 1.97 (S65-80)x10 (S75-80)x10 5MGIR 12.0SAGE... 5MGIR 14.0SAGE... 5MGIR 16.0SAGE... 5MGIR 20.0SAGE... NVRC150-5MG 12SAGE 66390 1.42 9.1 4 1.5 1.49 1.63 2.64 (S85-400)x12 (S90-400)x12 NVRC200-5MG 12SAGE 66391 1.81 10 5 2 1.99 1.83 2.84 (S90-400)x12 (S105-400)x12 NVRC250-5MG 12SAGE 66392 2.28 11 6 2.5 2.49 2.03 3.27 (S105-400)x12 (S250-400)x12 NVRC150-5MG 14SAGE 66393 1.42 9.1 4 1.5 1.49 1.63 3.7 (S115-145)x14 (S115-145)x14 NVRC200-5MG 14SAGE 66395 1.81 10 5 2 1.99 1.83 3.7 (S115-145)x14 (S115-145)x14 NVRC250-5MG 14SAGE 66396 2.28 11 6 2.5 2.49 2.03 3.7 (S115-145)x14 (S120-145)x14 NVRC150-5MG 16SAGE 66397 1.42 9.1 4 1.5 1.49 1.63 4.96 (S150-175)x16 (S150-175)x16 NVRC200-5MG 16SAGE 66398 1.81 10 5 2 1.99 1.83 4.96 (S150-175)x16 (S150-175)x16 NVRC250-5MG 16SAGE 66399 2.28 11 6 2.5 2.49 2.03 4.96 (S150-175)x16 (S150-175)x16 NVRC150-5MG 20SAGE 66400 1.42 9.1 4 1.5 1.49 1.63 2.95 (S105-230)x20 (S105-230)x20 NVRC200-5MG 20SAGE 66401 1.81 10 5 2 1.99 1.83 2.95 (S105-230)x20 (S210-230)x20 NVRC250-5MG 20SAGE 66402 2.28 11 6 2.5 2.49 2.03 3.19 (S210-230)x20 (S210-230)x20 Note: Metric Buttress toolholders are non-stock items Spare Parts for the above toolholders (external and internal): Insert Screw - S5MG (70055) Torx Key - K6T (70025) 17
Recommended Grades and Cutting Speeds Vc [ft/min] Material Group P Steel M Stainless Steel K Cast Iron N(K) Non-errous Metals S(M) Heat Resistant Material Material Hardness Brinell HB Vc [ft/min] Coated VKX 1 ow carbon (C=0.1-0.25%) 125 377-623 2 Unalloyed steel Medium carbon (C=0.25-0.55%) 150 328-574 3 High carbon (C=0.55-0.85%) 170 295-541 4 Non hardened 180 328-590 ow alloy steel 5 Hardened (alloying elements 5%) 275 246-459 6 Hardened 350 229-443 Vardex No. 7 High alloy steel Annealed 200 262-393 8 (alloying elements>5%) Hardened 325 164-328 9 Cast steel ow alloy (alloying elements <5%) 200 229-426 10 High alloy (alloying elements >5%) 225 197-393 11 Stainless steel Non hardened 200 229-426 12 erritic Hardened 330 197-377 13 Stainless steel Austenitic 180 295-459 14 Austenitic Super Austenitic 200 131-361 15 Stainless steel Non hardened 200 295-393 16 Cast erritic Hardened 330 213-361 17 Stainless steel Austenitic 200 279-361 18 Cast austenitic Hardened 330 197-328 28 Malleable erritic (short chips) 130 197-229 29 Cast iron Pearlitic (long chips) 230 197-475 30 Grey Cast iron ow tensile strength 180 229-426 31 High tensile strength 260 197-377 32 Nodular SG iron erritic 160 410-524 33 Pearlitic 260 295-393 34 Aluminium alloys Non aging 60 328-1196 35 Wrought Aged 100 262-721 36 Aluminium alloys Cast 75 656-1312 37 Cast & aged 90 656-918 38 Aluminium alloys Cast Si 13-22% 130 197-590 39 Copper and Brass 90 262-738 40 copper alloys Bronze and non leaded copper 100 262-836 19 Annealed (Iron based) 200 148-197 20 High temperature Aged (Iron based) 280 98-164 21 alloys Annealed (Nickel or Cobalt based) 250 66-98 22 Aged (Nickel or Cobalt based) 350 49-82 23 Titanium alloys Pure 99.5 Ti 400Rm 459-557 24 α+β alloys 1050Rm 164-229 H(K) Hardened Material 25 45-50HRc Extra hard steel Hardened & tempered 26 51-55HRc Note: or Number of Passes, refer to the insert tables. Grades Grade Application Sample VKX Superior general purpose grade, excellent for machining steels and stainless steels. TiN coated. 18
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or Extra arge Pitches Visit VARGUS Vargus USA 1149 Barberry Drive Janesville, WI 53545 U.S.A Tel: +1-800-828-8765 +1-608-756-4930 ax:+1-608-741-7125 sales@vargususa.com www.vargususa.com 221-01446 INCH EA 05/2015 EDITION 02/1213