THE PRECISION OF METAL STAMPING. 1
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1 THE PRECISION OF METAL STAMPING 1
2 EIGEN AT A GLANCE SPECIALIZED IN design, development and manufacturing of high speed stamping progressive tools, prototype tools, plastic injection molds and electroplating MANUFACTURES complex, close tolerance precision stamped components, plastic injection molded parts, insert & over molded parts and sub-assemblies for India and global markets including Europe and US SUPPORTS INDUSTRIES Electrical & Electronic Aeronautical & Defence Automotive Consumer Durables Industrial Engineering And so on 2
3 EIGEN AT A GLANCE An ISO/TS16949, AS 9100 D & ISO certified for Unit 1; in progress for Unit 3 UNIT Sq. Ft. Established in 2006 in India s high tech capital Bengaluru Work Culture Flexible, Transparent, Robust & Reliable Business Ethics & Relationship are directly proportional NEW UNIT 85,000 Sq. Ft.* Spread across 85,000 Sq. Ft near Bengaluru International Airport 3
4 GLOBAL CUSTOMERS Exports: 40% Bangalore INDIA Reaching Customers Wherever They Are! 4
5 VISION & MISSION Our Vision Our Mission To become a reputed mega enterprise in the engineering sector through business excellence while upholding the ethics and core values for the benefit of stakeholders at large. To be a reliable, preferred global solution provider and supplier to customers in the different segments of precision engineering industry by efficiently developing, nurturing and leveraging the capabilities and technologies. 5
6 EIGEN JOURNEY Arc chute assembly. Plastic Injection molding tools and parts Enhancement of stamping capacity Electroplating Over molding / Insert molding Press Tool room Precision stamping Progressive tooling Sub-assemblies
7 SALES Sales in USD millions 10 Growth Drivers 7 Performance Acceleration through Capability Enhancement Organic growth In-organic growth FY FY FY FY FY FY FY KDDL Group Revenue FY : US $ 70 Million Manufacturing Share : 1/3 (* Majorly Exports) Retail Share : 2/3 7
8 OUR TEAM Assembly 2% Marketing 6% Quality 10% Tool Maintenance 20% Administration 8% Design & development 15% M/C Workshop 10% Press shop 29% 250 Employees Arduous training to employees Working 3 shifts/day, 6 days/week 8
9 DESIGN & ENGINEERING The Primary asset of Eigen is its flawless design & engineering capability The proficient team garnering men hour experience in tool design and development Design capabilities - High speed progressive tools and plastic injection molds State of the art simulation and CAD software such as AutoCAD, UG NX 9, AutoCAD inventor, 3D Quick press and Solidworks are used to produce the most efficient tool designs Redesign and engineering services to meet market specific requirements 9
10 TOOLING Proven track record of design, development and manufacture of single stage press tools to highly complex 45-stations or even higher tools with sizes ranging from 100 mm to 2000 mm Tool room using the best technology to ensure each component produced lasts a lifetime Eigen maintains control over the entire tool development with its rigorous and righteous QC (Quality Check) processes Press tools and specialized multi cavity molds are manufactured to the highest standards Manufacturing facility with Mitsubishi wire EDM, Spark EDM, conventional machine shop Developed tools till now and counting 10
11 PRECISION METAL STAMPING Specializes in the stamping of close-pitch, tight-tolerance and high-precision parts Position tolerance mm / Profile tolerance mm / Profile accuracy mm / Stamping for ferrous and non-ferrous materials of thickness starting from as low as.002 /.05 mm and even lower, up to as high as.19 / 5mm and even higher State-of-the-art press shop with presses ranging from 15T to 200T capacity and supplementary mechanical presses Production capacity of over 500 million components per annum 11
12 PLASTIC INJECTION / INSERT & OVER MOLDING Challenging molded plastic assemblies and sub-assemblies Expertise in high performance thermoplastics and molding processes Best possible combination of functionality, productivity and lower manufacturing costs for plastic parts Competence in special process - over molding and Insert molding 12
13 ASSEMBLY & SUB-ASSEMBLY Wide array of contract assembly services - integrated solution to customers Manual, semi-automatic and fully automated assembly techniques Arc-chute assemblies for MCB, MCCB and contact assemblies for domestic appliances Heater assembly for domestic and industrial circuit breakers Developed customized gauges for automated measurement of assemblies 13
14 VALUE ADDED SERVICES Prototyping / Small Batch Production Rack and Barrel electroplating services for a variety of precious and non-precious metals including: copper, nickel, tin, silver and gold. Rack and Barrel plating services Vacuum heat treatment, Ultrasonic cleaning, Centrifugal tumbling and Polishing, Spot welding for stamped parts 14
15 STANDARDS ROOM Instruments Video measuring system (VMS) Profile projector Toolmakers Microscope Hardness Tester Micro-Hite Product / Process control measures Batch card traceability for products Manufacturing process monitored by SPC control 15
16 QUALITY MANAGEMENT SYSTEMS Unit 1 System Certifications Automotive quality management system certified Aerospace quality management system certified VDA Qualification Certificate - Continental VDA Audit Score - 84% For implementing Environmental Management System 16
17 MANUFACTURING EXCELLENCE Kanban and JIT delivery system Green Channel Supplier Approved for Direct Line Supply 100% customer satisfaction on quality and delivery performance with major customers Quality circle, Kaizen are adopted to enhance quality Lean and Six Sigma methodologies are incorporated within our own Production System to enable continuous improvement and progress in all aspects of our Business Technical expertise and dedicated technical team to support product/process development Proven supply chain offering Customer Service levels monitored and maintained through effective communication, standardized work, KPI s, scorecards and regular customer feedback surveys 17
18 MARKETS SERVED Electrical & Electronics O/L Relays & circuit breakers (ACB, MCB, MCCB) Miniature motors Switch Gears Electronic article surveillance Tube fuses Electronic time locks 18
19 MARKETS SERVED Aerospace & Defence HV Relays Connectors Cabin light sensors Electro mechanical Relays Aerospace Batteries 19
20 MARKETS SERVED Automotive & Ancillary Window lift motors Car door lock actuators Car door and steering locks Coolant pump sealing (L-R) light indicators Engine knock sensors Starter solenoid valves Safety Applications 20
21 MARKETS SERVED Consumer Durables Mobile charger contacts LH & RH terminals Connectors Industrial Engineering Industrial Batteries Current Bars Solder tags 21
22 VALUE PROPOSITION Eigen offers a full package of services ranging from design and development to full scale production providing customers with optimized supply chain solutions Manufacturing Development & Innovation Design for manufacture Tool/fixture development Process development Simulation/optimisation Prototyping/sampling Low to high volume production Best in class manufacturing environment Automation High quality Optimised cost Program & Supply chain management Process Optimization Risk Analysis/FMEA Quality Planning(APQP) Ready-to-install assemblies Tier 2 solutions Global Sourcing 22
23 CUSTOMER CENTRICITY We yield extra-ordinary outcomes at Eigen Our Sole Objective is to work in partnership with our customers to: Understand and satisfy their needs (QCD and strategic requirements). Understand their product and provide optimum value solutions. Conceptualize and Nurturing new solutions. Strengthen our partnership. Our Primary Commitment to our customers : Quality, Persistence and Valuable Service are our topmost priorities in all aspects of our business. Continuous Improvement Approach. Innovation, Adaptability and Creativity. Reliability, Flexibility and Consistency. Proposition and Responsive Development. As a strategic supplier, our goal is to generate long-term competitive advantages for our customers. 23
24 OUR CUSTOMERS We believe success lies in the satisfaction of our business partners. Some of our key customers have partnered with us for more than 10 years. We have been focusing on enabling leading brands such as: 24
25 SUMMARY Press tool Design and Development Prototype Building Sheet metal Stamping Automation and Sub assemblies Injection Molding Design and Development Plastic parts Production 25
26 Unit 1: No. 408, 4th Main, 11th Cross, Peenya Industrial Area, Bangalore, Karnataka, India Delivering excellence Unit 3: No. 55-A, Hi-tech Defence and Aerospace park, Unachur village, Bangalore Urban, Karnataka, India Ujjwal Bhandari Senior Marketing Manager
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