Smart Factory Web overview

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Smart Factory Web overview Presenter: Kym Watson, Fraunhofer IOSB Team: KETI: Byunghun Song, Jieun Jung, Seungwook Nam Fraunhofer IOSB: Thomas Usländer, Jürgen

de December 4, 2018 IIC Testbed Smart Factory Web: Goals www.smartfactoryweb.

1 Smart Factory Web overview Presenter: Kym Watson, Fraunhofer IOSB Team: KETI: Byunghun Song, Jieun Jung, Seungwook Nam Fraunhofer IOSB: Thomas Usländer, Jürgen Jasperneite, Ljiljana Stojanovic, Sascha Heymann, Boris Schnebel, Kevin Becker Contact: December 4, 2018 IIC Testbed Smart Factory Web: Goals Flexible adaptation of production capabilities and sharing of resources/assets in a web of Smart Factories to improve order fulfillment Provide the technical basis for new business models with flexible assignment and sharing of production resources Sponsors New testbed participant: Microsoft 2 1

Towards a Marketplace for Manufacturing 3 Model factories of

industry IOSB, Karlsruhe Source: Fraunhofer IOSB Fraunhofer

initiative of Fraunhofer IOSB INA and Hochschule OWL Customer

2 Towards a Marketplace for Manufacturing 3 Model factories of Fraunhofer IOSB Members of R&D projects and training for industry IOSB, Karlsruhe Source: Fraunhofer IOSB Fraunhofer IOSB, 2017 Source: Fraunhofer IOSB SmartFactoryOWL, Lemgo An initiative of Fraunhofer IOSB INA and Hochschule OWL Customer specific and versatile production facilities for filling, assembly, packaging 4 2

Ansan Model Factory: SMIC Future Factory Model integrating enabling technologies for Korea manufacturing industry SMIC

organizations KETI 2018 SMIC: Smart Manufacturing Innovation Center 5 Usage Scenario and View: Order driven, flexible

customer orders Smart Factory Web Portal Production line * AS: Assets (e.g. robots, machines.

order with specific requirements via the SFW portal AS * 1 AS 2 AS 3 AS 4 AS 2 AS 3 Produces product Sends product to

3 Ansan Model Factory: SMIC Future Factory Model integrating enabling technologies for Korea manufacturing industry SMIC = Large-scale National Testbed initiated by KETI and KOSF Encourage global interaction and collaboration with standards organizations KETI 2018 SMIC: Smart Manufacturing Innovation Center 5 Usage Scenario and View: Order driven, flexible adaption of production value chains I need more production lines since my factory is running at full capacity with customer orders Smart Factory Web Portal Production line * AS: Assets (e.g. robots, machines.) Kim Conveyer System AS 5 Factory A Tom + Factory A Check the status of other factories Find an available Place an order with specific requirements via the SFW portal AS * 1 AS 2 AS 3 AS 4 AS 2 AS 3 Produces product Sends product to Factory A or customers Check its production status If OK, adapt production assets of by secure Plug & Work techniques replace AS 2 and 3&4 with AS 2 and AS 3 3

Implementation View: Testbed Architecture Planes Upper Plane: Smart Factory Web (SFW) Lower Plane: Model Factory 7

Enterprise Tier (Smart Factory Web Service) Factory A SFW Gateway SFW Gateway OPC UA OPC UA Smart Factory Web Hub

OPC UA security for authorized partners aggregating Client/Server SensorThings API Factory Thing Data Mgmt & Analysis

4 Implementation View: Testbed Architecture Planes Upper Plane: Smart Factory Web (SFW) Lower Plane: Model Factory 7 Testbed Architecture upper plane: SFW Edge Tier (at top level as Factory Edge ) Platform Tier (IIoT Platform) Cloud Enterprise Tier (Smart Factory Web Service) Factory A SFW Gateway SFW Gateway OPC UA OPC UA Smart Factory Web Hub Factory Thing Device Mgmt External Interface Web Application SFW portal Factory C Shared adaptable assets SFW Gateway OPC UA security for authorized partners aggregating Client/Server SensorThings API Factory Thing Data Mgmt & Analysis Service Interface (Open API) Smart Ordering Services MES: Manufacturing Execution System ERP: Enterprise Resource Planning 4

Gateway FROST Sensor Actuator FROST: Fraunhofer SensorThings API Server Phased Approach Overview Phase 1: Geospatial Mapping and Factory Information Phase 2: Plug & Work Phase 3: Data & Service

5 Testbed Architecture lower plane: Model Factory Field Assets Edge Tier Platform Tier Enterprise Tier. Smart Devices / Sensors / Actuators PLC / DCS Industrial Data Access Network data flow control flow Aggregating Server Model Server for AutomationML & MES /ERP Factory Digital Image Server SFW Gateway FROST Sensor Actuator FROST: Fraunhofer SensorThings API Server Phased Approach Overview Phase 1: Geospatial Mapping and Factory Information Phase 2: Plug & Work Phase 3: Data & Service Integration Phase 4: Collaboration Pre Integration Test Simulation Factory A.. Factory N Factory A.. Factory N Order Request Factory A Registration via SFW portal Adapting Production with Plug & Work (OPC UA, AutomationML) IIoT Platform Secure Data Aggregation Sharing software assets Software Plug & Work Secure Asset Connectivity Asset Status Monitoring Sub Scenario 1.1 & 1.2: Registering and Discovering Smart Factories Sub Scenario 1.4: Adapting Factory Production Sub Scenario 1.5: SFW Asset Connectivity and Monitoring Sub scenario 1.6: Collaborative Engineering 5

Today s problem for IIoT: semantic interoperability 11 Standards in Smart Factory Web Name Reference Std Contributor Fraunhofer IOSB IEC 62541 O O KETI AutomationML IEC 62714 O O Companion

6 Today s problem for IIoT: semantic interoperability 11 Standards in Smart Factory Web Name Reference Std Contributor Fraunhofer IOSB IEC O O KETI AutomationML IEC O O Companion Specification OPC Unified Architecture for AutomationML DIN SPEC O O onem2m ARIB, ATIS, CCSA, ETSI, TIA, TSDSI, TTA, TTC SensorThings API OGC r6 O RM-SA - Reference Model for DIN SPEC O Industrie 4.0 Service architectures MIDA-SA - Reference Model for KS X 9001 MI3.0 Service architectures O O 12 6

Integrated Standards AutomationML and Generation of server from AutomationML Exchange of AutomationML models via Benefit: simplified creation of

AutomationML DIN SPEC 16592 IEC 62714 Semantic description of asset 13 AutomationML: an IEC Standard Open, vendor independent, XMLbased data

7 Integrated Standards AutomationML and Generation of server from AutomationML Exchange of AutomationML models via Benefit: simplified creation of information models in AutomationML and Communication including security IEC Companion Specification OPC Unified Architecture for AutomationML DIN SPEC IEC Semantic description of asset 13 AutomationML: an IEC Standard Open, vendor independent, XMLbased data format for storage and exchange of plant engineering information Goal: Interconnect engineering tools of different disciplines in a heterogeneous tool landscape 14 7

Connections Static view Online Actual values Processes Dynamic view

8 Relation to Industrie 4.0 Component AutomationML Offline Planning Structure, topology Connections Static view Online Actual values Processes Dynamic view Fraunhofer IOSB, 2018 Relation to IIC Connectivity Framework AutomationML DDIM Task Group Source: IIC Connectivity Framework 16 8

Open Source components For implementations of Aggregated Servers in Testbed Open62541 https://open62541.

9 Open Source components For implementations of Aggregated Servers in Testbed Open : Fraunhofer IOSB is in developer team Cooperation OSADL, Kalycito and Fraunhofer IOSB to develop Pub / Sub over TSN OSADL: Open Source Automation Development Lab, Demo at HMI, Hall 9, A11, OPC Foundation onem2m KETI is member of OCEAN (Open alliance for iot standard) SensorThings API FROST: Fraunhofer Sensor Things API Fraunhofer IOSB, KETI IIoT web applications configured with AutomationML Factory and Production Information, Sensor data OGC Sensor Things API Asset registration and search Azure IoT Web Applications Factory Process Data AML Files: 1. Define asset capabilities 2. Configure FROST Server and Azure visualization Plug Data & Service & Factory A Integration NEW Work New shared resources Integration with IoT Services for distributed systems (OGC SensorThings API) Connection with industrial standards (, AutomationML) 9

Factory Integration into the Cloud Factory and Production Information, Additional sensordata Enterprise Tier Factory cloud couplers OGC Sensor Things API 5 Client / FROST Publisher, Pub Sub 6 6 Azure

10 Factory Integration into the Cloud Factory and Production Information, Additional sensordata Enterprise Tier Factory cloud couplers OGC Sensor Things API 5 Client / FROST Publisher, Pub Sub 6 6 Azure IoT Web Applications Factory Process Data 5 Azure IoT/ Publisher Proxy, Pub Sub Platform Tier 4 CEP / Logic AML Aggregation Server 3 Edge Tier 2 AML File Shop floor production module(s) Server (s) 1 19 Capability description of assets Describing HOW (process view) a nd / or WHAT (product view) Fraunhofer IOSB, KETI

11 Call for collaboration via Statement of General Interest want to be informed progress in the Smart Factory Web testbed Statement of Training Request interested in training events (workshops, webinars,...) requests information on customized training Statement of Investment want to actively contribute in at least one of the participating smart factories like to provide HW/SW components to be integrated interested in providing financial and engineering support Statement of Smart Factory Integration want to offer a further smart factory to be registered or integrated into the Smart Factory Web terms and conditions to be negotiated on a case by case basis Fraunhofer IOSB, KETI, Why is the Smart Factory Web Testbed important to IIC and Industrie 4.0? web of cooperating factories open for additional facilities, experiments and partners addresses architectural and security issues on two planes: the level of the Smart Factory Web as well as within a factory Extensive application and testing of standards and AutomationML. Applies these standards in combination to achieve the usage scenario Order driven adaptive production that combines I4.0 application scenarios order controlled production and adaptable factory. The Fraunhofer model factories in the testbed are member of Labs Network I4.0 and a candidate for a joint IIC / I4.0 testbed; where we can investigate and demonstrate architectural compatibility IIRA RAMI and implement the Asset Administration Shell KETI and Fraunhofer as applied research organizations are in an excellent position to transfer technologies and promote the IIC brand to industry Fraunhofer IOSB, KETI,

Achievements Extensive application and testing of standards and AutomationML Usage of AutomationML to

visualization in Smart Factory Web and Microsoft Azure generate servers for data communication based on

Training for industry by both KETI and Fraunhofer Demos at HMI 2018, IoT SWC 2018; next at HMI 2019 Open

12 Achievements Extensive application and testing of standards and AutomationML Usage of AutomationML to describe capabilities of assets for registration and search on Smart Factory Web configure asset visualization in Smart Factory Web and Microsoft Azure generate servers for data communication based on companion standard DIN SPEC 16592; uses open source open62541 Documented implementation architecture Training for industry by both KETI and Fraunhofer Demos at HMI 2018, IoT SWC 2018; next at HMI 2019 Open Source : Fraunhofer IOSB, KETI, Thank You 감사합니다

Smart Factory Web: Goals. Smart Factory Web: a testbed for IIC and Industrie 4.0 8/22/2018

Smart Factory Web: Goals. Smart Factory Web: a testbed for IIC and Industrie 4.0 8/22/2018 Smart Factory Web: a testbed for IIC and Industrie 4.0 Presenter: Dr Kym Watson, Fraunhofer IOSB Team: KETI: Byunghun Song, Seungwook Nam Fraunhofer IOSB: Thomas Usländer, Jürgen Jasperneite, Ljiljana