Shop-Floor-Integration in Context of Industry 4.0. Using Industry 4.0 Concepts in Semiconductor Production Environment
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1 Shop-Floor-Integration in Context of Industry 4.0 Using Industry 4.0 Concepts in Semiconductor Production Environment
2 znt-richter Group Introduction Company Overview Privately Held Founded 1983, 120+ Employees global Focused on reliable software solutions for production in High Tech industries Headquarter: Gruenwald / Munich Dresden znt-richter, Product and Solution Provider Our solutions for the manufacturing industry provide more visibility and control. This enables customers to deploy adaptions of their production processes immediately and very flexible. Customers can reduce production costs, increase throughput and shorten innovation cycles. Industries Semiconductor & Solar Electronic Industry Medical Device Automotive- and Process Industry Burghausen San Francisco / USA Villach / Austria Singapore Penang / Malaysia 2016 znt Zentren für Neue Technologien GmbH. all rights reserved Page 2
3 Industry 4.0: Positioning New Business Models Self organizing Communication anywhere, anytime Cloud Smart Factory Industry 4.0 Self Learning Production goes Internet Digital Transformation Product knows it s Production Resources 2016 znt Zentren für Neue Technologien GmbH. all rights reserved Page 3
4 Industry 4.0: Reference Architecture (RAMI4.0) Source: znt Zentren für Neue Technologien GmbH. all rights reserved Page 4
5 Industry 4.0: RAMI4.0 Component Not an Industry 4.0 Component Examples for Industry 4.0 Components Thing Thing e.g. Terminal Block Thing e.g. electrical axis Thing e.g. Standard Software Interface / data format Industry 4.0 compliant Thing provides access to administration shell Higher level system provides access to administration shell Industry 4.0 compliant communication Source: znt Zentren für Neue Technologien GmbH. all rights reserved Page 5
6 Industry 4.0: Office Floor <> Shop Floor Connectivity to any end points Common semantic Model SOA as a common mechanism for Integration Standards as a basis for connection to the enterprise network Reuse as uniform development approach Source: znt Zentren für Neue Technologien GmbH. all rights reserved Page 6
7 RAMI4.0 & Equipment Integration: Vision Office Floor MES IT System XY Equipment Automation Layer Shop Floor Connectivity to any end points Common semantic Model 2016 znt Zentren für Neue Technologien GmbH. all rights reserved Page 7
8 Situation: Equipment Integration Standards Communication Layer Field busses (ProfiBus/Net,... Information Layer (Services / SOA) Functional Layer (Application) OPC Classic Example: SEMI Standards Rich semantic standards for Shop Floor Integration OPC UA OPC companion Standards FDI, UMCM, other... SECS GEM, Gem300,... Communication Process variables, Events, Alarms Services, Objects, Information Model, Security Job, Recipe, Equipment Status,... SEMI Stds. Other Stds. / Proprietary Industry 4.0 / IIC 2016 znt Zentren für Neue Technologien GmbH. all rights reserved Page 8
9 OPC UA??? OPC UA ( IIC ) OPC UA ( IIC ) OPC UA ( IIC ) SEMI - OPC Companion Standard SEMI SEMI Ohter / proprietary OPC Companion / I40 ( IIC ) SEMI OPC Companion / I40 ( IIC ) Ohter / proprietary Ohter / proprietary OPC Companion / I40 ( IIC ) Shop Floor Integration, SEMI & Industry 4.0 Front End Back End / Tester Sensor / others Facility Functional Layer (Application, Semantics) GEM / GEM300 / EDA /... Information Layer (Services / SOA) SECS WebService (Interface A) Communication Layer TCP / IP Ethernet, RS232 Communicat. Standards Comm. Stand. Comm. Stand. SEMI Stds. Other Stds. / Proprietary Industry 4.0 / IIC 2016 znt Zentren für Neue Technologien GmbH. all rights reserved Page 9
10 RAMI4.0 & Equipment Integration - Migration Administration shell Process DB / Historian MES Administration shell System-XY Production Data Warehouse Office Floor Office Floor real time constraint Protocols Release Stability Equipment Automation Layer Semantic Transformation Functional Complexity Data aggregation Security horizontal integration SEMI Standards SECS / GEM Equipment OPC-UA OPC, / OPC-UA Companion OPC Equipment OPC-UA File, SQL, / Companion... other Equipment 2016 znt Zentren für Neue Technologien GmbH. all rights reserved Page 10
11 pac, znt Process Automation Controller Platform MES Level Systems / EES Enterprise Network Office Floor ESA-DB ESA-MES ESA-EES ESA-XY Equipment Automation Logic / Semantic Transformation Standard Logic ESA ESA ESA ESA Administration shell? SEMI Standards OPC, OPC-UA Field Bus, File, SQL,.. Shop Floor Network SECS / GEM Equipment OPC Equipment PLC / other Equipment 2016 znt Zentren für Neue Technologien GmbH. all rights reserved Page 11
12 SEMI Shop Floor Integration & Industrie-4.0 Future Value of Industry 4.0 for SEMI Shop Floor Integration Use standards and technologies for integration in areas that are not covered by SEMI standards Use RAMI4.0 Concepts for future definition of SEMI Standards Transform existing SEMI standards to OPC UA and Companion Standards Examples exist from other organizations and industries: Euromap77, PLCopen, ISA-S88/S95, MTConnect, Mimosa let s see, if this will happen one day Work in EU funded projects for promoting Industrie 4.0 concepts in Semiconductor Industry Shop Floor Integration platforms, ready for SEMI Standards AND Industry 4.0 Support SEMI Standards AND Industry 4.0 / RAMI4.0 Standards in one platform Service oriented Architecture (based on SOA, OPC UA) Flexible / configurable support of semantic transformation Integrated Security 2016 znt Zentren für Neue Technologien GmbH. all rights reserved Page 12
13 znt Zentren für Neue Technologien GmbH Lena-Christ-Straße Grünwald, GERMANY Hans Mayer COO H.Mayer@znt.de
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