Britain s 4th Industrial Revolution Vision to Reality Siemens AG 2015 siemens.com
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1 Alan Norbury Siemens UK Industrial CTO Britain s 4th Industrial Revolution Vision to Reality siemens.com
2 Future of Manufacturing - Video Page 2
3 4 Industrial Revolutions Revolution or Evolution? First Industrial Revolution Second Industrial Revolution Third Industrial Revolution Fourth Industrial (R)Evolution Digitalisation Technologies Based on the introduction of mechanical production equipment driven by water and steam power Based on mass production achieved by division of labor concept and the use of electrical energy (electrification) Based on the use of electronics and IT to further automate production (automation) driven by DIgitalisation, Integration and enhanced Flexibility Virtual/Augmented Reality Digital Twin Cyber-Physical Systems Big Data/Smart Algorithms Internet of Things 1784: First mechanical loom 1870: First conveyor belt, Cincinnati slaughterhouse, 1908: Ford T-Model 1969: First programmable logic controller (PLC) Modicon 084, Advanced Robotics Cloud Technology 3D Printing/Additive Manufacturing Time Page 3
4 The Internet is revolutionising the world of business Page 4
5 New business models in the Internet age From bookstore to e-book From record store to streaming From Yellow Pages to marketplace From taxi to ride-sharing Page 5
6 Challenges and Drivers Smart Innovations for a Competitive Edge Reduce time to market Shorter innovation cycles with more complex products Enhance flexibility Individualised production with higher productivity Increase efficiency Energy and resource efficiency with global operations Page 6
7 Manufacturing beyond 2025 Industry 4.0 Organisation and control across entire value chain & product life cycle Individualised to customer wishes Encompassing all phases: From idea to order Development and production Delivery to the customer Even recycling and related services Key research areas Horizontal integration via value-added networks End-to-end engineering across the entire value chain Vertical integration and networked production systems Source: acatech, April 2013 Recommendations for implementing the strategic initiative Industrie 4.0 Page 7
8 VERTICAL INTEGRATION The future of Industry Many teams are poised on the starting line Don't wait for Industry 4.0, join the challenge now and help to shape it! BIG DATA STANDARDS ORGANISATION & PLANNING SHOPFLOOR LEGAL IT SECURITY LIFE-CYCLE HORIZONTAL INTEGRATION Internet of things & services BUSINESS AREAS Industrie 4.0 Industrie 4.0 Page 8
9 The Factory of the Future Cyber-Physical Systems - Complete Digital Model Cyber-physical system (CPS) Contains all information + Software / Informatics Mechanics Electrics, Electronics Automation, HMI Safety, security Location, identity Status SW version Interfaces Physical production unit Digital model Maintenance The digital model always up-to-date and is extended over the entire lifecycle Product design Production planning Production engineering Production execution Services Page 9
10 The Factory of the Future Mass Customisation Raw Material Taking Control Manufacturer RFID Supply Chain Page 10
11 Influence of Digitalisation on Siemens Innovation Digitalisation Automation Electrification Enablers Sensors Computing power Storage capacities Data analytics Networking Page 11
12 Cornerstones of the Digital Enterprise The Innovation Challenge Use of intelligent models Integrated value chain with seamless engineering Modular, networked, secure automation Transparent factories, internally and externally networked Page 12
13 Converting Data to Siemens Plant Data Services From Data Visualisation & recommendations Master asset uptime to Value Data analytics and simulation Optimise energy performance Cloud-based analytics ecosystem Secure storage and data transfer Enhance industrial cyber-security Data collection Maximise Process Efficiency Page 13
14 Big Data > Smart Data > Business Data Siemens Apps and analytics Customer apps and analytics 3 rd party apps and analytics Partner apps and analytics Open standard (OPC) for connectivity to Siemens and third-party products Ecosystem for Apps Developers Customer Customer Customer Customer Plug-and-play connectivity of Siemens products (engineering via TIA portal) Mindsphere - Siemens Open Cloud for Industry powered by SAP HANA Secure and Easy Connectivity via ISB Agents Cloud for Industry with open application interface for individual customer applications Enablement of new business models (e.g. selling machining hours instead of assets) Transparent pay-per-use pricing model Siemens and SAP partner network for integration of existing data pools IAAS Infrastructure as a Service; ISB Industry Service Backbone Page 14
15 Factory of the Future R&D environments Smart Automation Centre Nuremberg Focus on Manufacturing and Logistics Smart Automation Centre Karlsruhe Focus on Process Automation Page 15
16 Factory of the Future R&D environments Page 16
17 Today s investments in Britain s 4 th Industrial Revolution Beat the global competition Summary Infrastructure Industrial Ethernet, wireless, IoT, sm@rt data, mass customisation Virtualisation 3D CAD modelling, simulation, supply chain data collaboration, zero prototyping Hybrid Skills for self optimising cyber-physical manufacturing Results Mass Customisation - batch sizes of 1 Shorter Time to Market zero prototyping Highly Flexible Manufacturing 30% increased productivity Smart Products, Smart Factories, Smart Supply Chains Page 17
18 Britain s 4 th Industrial Revolution - Vision to Reality Thank you siemens.com
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