Advanced. Understanding.

Transcription

1 Advanced. Understanding.

2 Image shows the vibration data that is being gathered, through a enabled Warman pump, to predict potential issues.

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4 Contents. 05. Introduction 06. Smart Monitoring 10. Smart Analyses 12. Smart Access 14. In Action

5 An advanced level of understanding. For nearly 150 years we have been listening to our products, now we are teaching them to speak. Weir has built an understanding unmatched by any competitor, and we have taken that experience and pushed it further than ever. With we re creating products that learn, that let you know when something is wrong, and can solve a problem before it starts. Developed by Weir, is a smart analytics platform that is easily integrated into your existing systems. Through leveraging the capabilities of Microsoft and Dell, you can now know all about your equipment, with accuracy and attention to detail, delivered in real time.. Advanced. Understanding. Introduction. 5

6 01. Monitoring. S mar t Advanced. Understanding. 6

7 For peak reliability and performance across the Weir product range. Reliability and performance have long been associated with Weir. Now, with the platform, you can see this reputation in real time. technology enables sensors to be applied to your Weir processing equipment. Then, through advanced Cloud or Edge computing, data is continually captured and analysed. monitors the health of your machinery, or those indicators that make this equipment reliable. With you can remotely manage maintenance from monitoring wear and tear, to scheduled servicing and repairs, with detection of trouble spots, such as drive system, structural or lubrication issues, before they can turn into costly downtime. also assesses your machinery s performance, including potential improvements, such as optimising the equipment s energy efficiency or throughput. By using Technology s Health and Performance indicators (HPi), keeping your equipment at its most profitable is the reality. Smart Monitoring. 7

8 WARMAN Centrifugal Pumps. Monitoring key components including: Bearing and gland Cavitation detection Tracking efficiency Forecasting wear life Indicating any general faults including part alignment and holing GEHO PD Pumps. Monitoring key components including: Valves Propelling liquid system and diaphragm Power end and drivetrain Control system Pump speed, discharge pressure and flow CAVEX Hydrocyclones. Monitoring encompasses: Hydrocyclone status Roping detection Blockage Pressure based on vibration ENDURON High Pressure Grinding Rolls. Monitoring the condition of: Tyre Hydraulics, bearing and lubrication Drivetrain Control system Recirculation and fresh feed Speed, pressing force and torque ENDURON Screening Equipment. Monitoring all aspects of: Drive system Suspension structure Frame Stringers Cross-beam Loading and bias detection LINATEX Hose and Pipeline Spools. Monitor everything from: Wear detection through to hours of slurry time 8 Smart Monitoring.

9 Image depicts a enabled Cavex hydrocyclone as data is being captured to monitor performance. 9

10 02. Analysis. Smar t Advanced. Understanding. 10

11 To say that the platform is user-friendly is an understatement. All captured data from your equipment is displayed in a drill down dashboard, otherwise known as D3, that could not be simpler to navigate. Weir has made sure of it. 01. Customers can access the Global Operations landing page. Here the platform provides details of your Weir equipment worldwide to give you a big picture view of your operations. 02. By clicking on the Customer Operations landing page, you can take a closer look at a key site to see potential improvements to optimise equipment performance. 03. On the Equipment View landing page, you will receive a complete summary of all Health and Performance indicators. Trouble spots are red flagged, where symptoms have been diagnosed and actions identified. Presented in an easy-to-follow format, this dashboard has been designed to be used by everyone from executives and engineers, through to site workers. Smart Analysis. 11

12 03. Access. S m a r t Advanced. Understanding. 12

13 The technology enables you to access all recorded data of your Weir equipment, as and when required. Access the online portal Manage services and equipment Troubleshoot problems and optimise performance This information can be integrated into existing control room systems in real time; or accessed remotely, anywhere, around the clock, 24/7 on any device. From mobile optimised views, through to SMS and notifications whether you have a smart phone, tablet, laptop or desktop critical information is at your fingertips always. Smart Access. 13

14 04. In Action. Advanced. Understanding. 14

15 Just like having extra sensory perception. services enable you to see things not obvious to the naked eye and even to look ahead. A team of highly qualified technicians arrive on your site They place sensors at key points on your equipment to capture critical data This data is then transferred to cloud-storage Or edge computing can be integrated into your equipment Monitoring, analysis and diagnosis. For substantive, condition-based decisions: Real-time analysis and interpretation of critical performance data Real-time, fact-based, root cause analysis of machine performance Powerful operational insights applied to your processes A positive user experience always. Improved performance: With reduced downtime Enhanced output Increased safety Informed decisions: Better insight Better direction Better control Available anytime anywhere: Remote monitoring Accessible by any device Can be integrated with existing operational systems Conveniently packaged as a service In Action. 15

16 Weir s global footprint covers over 70 countries. We operate over 40 manufacturing facilities. With more than 150 service centres around the world. From the design, manufacture and installation of original equipment, to leading aftermarket service and support, Weir provides end-to-end excellence. 24/7. Globally Advanced. Understanding. 16

17 Technology leadership. Driving the development of new technologies and capabilities that lead the market. What we do. How we innovate. The Weir Group has been making our global customers more efficient for nearly 150 years. Our commitment to innovation began in 1871 when two engineers, brothers James and George Weir, found a new way to improve steamship performance. This age old era may have passed but demand for innovative engineering solutions remains. In the last century, Weir s continual commitment to innovation has placed us at the forefront of our industries. Our ongoing success is based on a philosophy of consistently delivering highly engineered equipment and mission critical solutions, while sharply focusing on customer needs. We partner with our customers to create engineering solutions that have earned us an international reputation. These solid partnerships are backed by intensive aftermarket care and comprehensive global support. We aim to exceed your expectations in everything we do, creating the growth and business performance that delivers outstanding success. We believe that this performance underpinned by years of experience, and our commitment to investing in research and development, ensure our products and services stay one step ahead of your changing needs. As a global equipment manufacturer we understand the need to continuously improve productivity. That s why we have invested in, a solution that redefines field service standards and embraces the opportunities to optimise output, that these digital tools offer. The platform is built on a powerful combination of high quality processing equipment, expert knowledge, experience and the latest in monitoring technology to deliver a service that will support you in making faster, fact-driven decisions 24/7. Decisions that will lead to greater performance and reliability, which means increasing throughput, minimising unplanned downtime, and reducing the risk of injury from failures. So join us in making optimal performance a reality for your operation with the synthesis of technology, innovation, expertise and knowledge that is. Globally 24/7. 17

18 For quality control purposes, here is monitoring the level of vibration being achieved by Enduron screening equipment.

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20 Supported by Copyright 2018, Weir Minerals Australia Ltd. All rights reserved. is a trade mark and/or registered trade mark of Weir Minerals Australia Ltd; WEIR and the WEIR logo are trade marks and/or registered trade marks of Weir Engineering Services Ltd. Certain features of the technology featured in this publication may be protected by pending and granted patents and designs in the name of The Weir Group PLC and/or its subsidiaries. MICROSOFT and DELL are not trade marks of any company forming part of The Weir Group PLC.