Siemens AG Process Automation. Products for Weighing Technology. Catalog WT 10. Edition 2018

Transcription

1 Process Automation Products for Weighing Technology Catalog WT 10 Edition

2 Related catalogs Catalogs for Process Automation SIMATIC ST 70 Products for Totally Integrated Automation E86060-K4670-A101-B Process Automation MP 20 Display Recorders SIREC D SIMATIC Products for Totally Integrated Automation ST 70 N PDF (E86060-K6020-E101-A5-7600) E86060-K4670-A151-A Process Automation MP 31 SIPART Controllers and Software Industrial Communication SIMATIC NET IK PI PDF/e-book (E86060-K6031-A100-B6-7600) E86060-K6710-A101-B Process Automation FI 01 Field Instruments for Process Automation SITOP KT 10.1 SITOP Power supply PDF (E86060-K6201-A101-C3-7600) Process Automation AP 01 Process Analytical Instruments E86060-K2410-A101-B SIMATIC Ident ID 10 Industrial Identification Systems PDF (E86060-K3501-A101-B4-7600) Process Automation AP 11 Components for Continuous Emission Monitoring E86060-K8310-A101-B SITRAIN Training for Industry PDF (E86060-K3511-A100-B4-7600) SIMATIC ST PCS 7 SIMATIC PCS 7 Process Control System Vol. 1: System components Products for Automation and Drives CA 01 Interactive Catalog Download E86060-K4678-A111-C SIMATIC Add-ons for the SIMATIC PCS 7 Process Control System ST PCS 7 AO Industry Mall Information and Ordering Platform on the Internet: PDF (E86060-K4678-A121-B3-7600) SIMATIC ST PCS 7 T SIMATIC PCS 7 Process Control System Vol. 2: Technology components Contact Your personal contact can be found in our Contacts Database at: PDF (E86060-K4678-A141-A4-7600)

3 Products for Weighing Technology Process Automation Introduction 1 Weighing Electronics 2 Load Cells 3 Catalog WT Supersedes: Catalog WT Refer to the Industry Mall for current updates of this catalog: The products contained in this catalog can also be found in the Interactive Catalog CA 01. Article No.: E86060-D4001-A510-D Please contact your local Siemens branch. Siemens AG 2018 Belt Weighing 4 Weighfeeders 5 Solid Flowmeters 6 Appendix 7 The products and systems described in this catalog are manufactured/distributed under application of a certified quality management system in accordance with DIN EN ISO The certificate is recognized by all IQNet countries.

4 Digital Enterprise The building blocks that ensure everything works together perfectly in the digital enterprise Digitalization is already changing all areas of life and existing business models. It is placing greater pressure on industry while at the same time creating new business opportunities. Today, thanks to scalable solutions from Siemens, companies can already become a digital enterprise and ensure their competitiveness. Industry faces tremendous challenges Reduce time-to-market Boost flexibility Improve quality Boost efficiency Increase security Today manufacturers have to bring products to market at an ever-increasing pace despite the growing complexity of these products. In the past, a major manufacturer would push aside a small one, but now it is a fast manufacturer that overtakes a slow one. Consumers want customized products, but at a price they would pay for a mass-produced item. That only works if production is more flexible than ever before. To ensure a high level of quality while meeting legal requirements, companies have to establish closed quality loops and enable the traceability of products. Today the product itself needs to be sustainable and environmentally friendly, while energy efficiency in production has become a competitive advantage. Increasing networking escalates the threat to production facilities of cyberattacks. Today more than ever, companies need suitable security measures. 2 Siemens WT

5 The digital enterprise has already become a reality To fully benefit from all the advantages of digitalization, companies first have to achieve complete consistency of their data. Fully digitally integrated business processes, including those of suppliers, can help to create a digital representation of the entire value chain. This requires the integration of industrial software and automation, expansion of the communication networks, security in automation, and the use of business-specific industrial services. MindSphere The cloud-based open IoT operating system from Siemens With MindSphere, Siemens offers a costeffective and scalable cloud platform as a service (PaaS) for the development of applications. The platform, designed as an open operating system for the Internet of Things, makes it possible to improve the efficiency of plants by collecting and analyzing large volumes of production data. Totally Integrated Automation (TIA) Where digitalization becomes reality Totally Integrated Automation (TIA) ensures the seamless transition from the virtual to the real world. It already encompasses all the necessary conditions for transforming the benefits of digitalization into true added value. The data that will form the digital twin for actual production is generated from a common base. Digital Plant Learn more about the digital enterprise for the process industry digitalplant Digital Enterprise Suite Learn more about the digital enterprise for the discrete industry digital-enterprise-suite Siemens WT

6 4 Siemens WT Siemens AG 2018

7 Weighing Technology Siemens AG /2 Weighing products with proven reliability 1/3 Experience you can trust 1/4 Products 1/4 Platform scales 1/4 Hopper weighing 1/4 Conveyor scales 1/5 Batch system 1/5 Filling machines 1/5 Checkweighing 1/6 Solids flowmeter 1/6 Loss-in-weight 1/6 Weighfeeding Siemens WT

8 Weighing products with proven reliability Quality, costs, and time are crucial factors for all production companies especially in today s competitive environment. Accurate and dependable weighing and controlling equipment helps manage these factors by optimizing formulations, reducing waste, and increasing production. In the end, improved processes mean profitability increases. Weighing and batching systems play a growing role in production within various industries. Siemens weighing equipment offers reliable, accurate and integrated results that are costeffective and long-term. As a leader in automation and weighing for more than 50 years, Siemens is the only company that offers a complete range of weighing products that fit the rigorous demands of our customers. That s why manufacturers as well as end customers use Siemens weighing products. You will find us in almost any industry that involves the handling of bulk materials, from mining, aggregates, and cement, to food processing, chemicals or pharmaceuticals. 1/2 Siemens WT

9 Siemens AG 2018 Experience you can trust With more than 50 years of weighing experience, Siemens is the right partner for your application. With Siemens, you benefit from: Specialized weighing products with a broad range of function and flexibility Legal-for-trade products Seamless integration in Siemens world-class automation systems SIMATIC S7, TIA Portal and PCS7 Stand-alone-capable products Versatile and flexible systems that allow you to expand as your needs change A global company that provides worldwide support whenever, wherever you need it The best cost of ownership available through highly accurate and reliable products Siemens WT /3

10 Not just about products Platform scales Platform scales are the most common scales in industry. No matter what your load is, a truck, a bin, a bucket or raw material. Siemens provides you with a broad range of load cells and weighing electronics to build cost-effective platform scales. Use SIWAREX load cells to measure loads ranging from 5 kg to t with an accuracy class up to C3 according to OIML R60. Weighing data is easy to process with SIWAREX weighing processors. Use SIWAREX U, CS, WP521 ST, WP522 ST or WP321 for simple applications and SIWAREX WP231 or SIWAREX FTA for legal-for-trade applications. Hopper weighing Liquids, powders, solids, and gases are stored or produced in a wide variety of tanks and bins. It is essential to know the precise levels of stored materials to ensure product availability for processing. With Siemens weighing solutions, you can measure the level, no matter what kind of material is stored whether it is corrosive, foamy, high or low dielectric, or dusty. Using SIWAREX mounting units avoids incorrect measurement due to the transmission of secondary forces (e.g. through tank restraint or pipes). These devices make installation of the load cells quick and easy. Conveyor scales Belt scales help maximize the use of raw materials, control inventories, and aid in the consistent manufacturing. Siemens conveyor belt scales combine simple, drop-in installation, low maintenance (no moving parts) and repeatable accuracy for productive operation. They show minimal hysteresis and superior linearity, and ignore side loading. All load cells feature overload protection. With hazardous and trade approvals, Siemens belt scales can be used in almost any industrial environment or application. Combined with a Milltronics BW500 integrator, SIWAREX FTC or SIWAREX WP241, Siemens conveyor scales offer field proven technology for reliable performance. High accuracy, light-loading and heavy-duty models are available. SIWAREX load cells and mounting units SIWAREX WT231 weighing electronics SIWAREX WP231 weighing electronics SIWAREX WP321 weighing electronics SIWAREX WP521 ST / WP522 ST weighing electronics SIWAREX CS weighing electronics SIWAREX U weighing electronics SIWAREX FTA weighing electronics SIWAREX load cells and mounting units SIWAREX WT231 weighing electronics SIWAREX WP231 weighing electronics SIWAREX WP321 weighing electronics SIWAREX WP521 ST / WP522 ST weighing electronics SIWAREX CS weighing electronics SIWAREX U weighing electronics SIWAREX FTA weighing electronics Milltronics belt scales Speed sensors Milltronics BW500 and BW500/L integrators SIWAREX WT241 weighing electronics SIWAREX WP241 weighing electronics SIWAREX FTC weighing electronics 1/4 Siemens WT

11 but about solving problems. Batch system Successful, high quality products depend on precise dosing of components. High quality measuring equipment ensures precise dosing. SIWAREX weighing electronics and load cells achieve best results for accurately and quickly controlling coarse and fine material flow, as well as filling and emptying. Due to SIWAREX s high scalability and integration in SIMATIC, it is easy to automate single or multiple dosing units with one SIMATIC automation station. Filling machines Filling, sack filling, and big bag machines are used in a wide range of industries. The filling of solid or liquid goods like cement has to be completed quickly and accurately. In this case, SIWAREX is an excellent choice. These weighing electronics provide high resolutions, high accuracy and are legal-for-trade. With switching of dosing signals below 1 ms, the SIWAREX weighing electronics works well even on the fastest applications. They seamlessly integrate into Siemens automation systems S7 or PCS7 (SIWAREX FTA only), ensuring proper communication of the weighing system with the automation environment. Checkweighing Checkweighing assures the correct weight of the product package. The electronics are essential to the functionality of the checkweigher along with the proper mechanical construction. State-of-the art SIWAREX weighing electronics provide high resolutions and accuracies. They are programmable and applicable for a broad spectrum of checkweighers. SIWAREX electronics seamlessly integrates into Siemens SIMATIC automation systems. With SIWAREX electronics it is easy to establish control stations for the complete checkweighing loop based on the SIWAREX weighing module, including machine vision, proximity switches or motion control. SIWAREX load cells and mounting units SIWAREX WP251 weighing electronics SIWAREX FTA weighing electronics SIWAREX load cells and mounting units SIWAREX WP251 weighing electronics SIWAREX FTA weighing electronics SIWAREX load cells and mounting units SIWAREX WP251 weighing electronics SIWAREX FTA weighing electronics Siemens WT /5

12 At the best cost of ownership! Solids flowmeter Solids flowmeters enhance process control, contributing to improved quality of your end product. These heavyduty, low-maintenance, impact type solids flowmeters provide continuous in-line weighing of dry bulk solids, freeflowing powders, or granular material. A stand-alone SF500 integrator or SIWAREX FTC completes the system, processing sensor signals into operating data for flow measurement. All models produce accurate, repeatable results and may be used for critical functions such as batch load-out and blending. Safe overload protection is a standard feature. All models are totally enclosed and dust-tight, and are constructed of painted mild steel. Stainless steel and hazardous area versions are also available. Loss-in-weight A loss-in-weight system can help you to achieve the needed level of accuracy in continuous dosing applications. With SIWAREX FTC weighing modules, you can set up and integrate the loss-inweight system easily. Here the autosetup functionality helps you in the commissioning of the scale. The electronics determine the most important settings like output, PID or stability parameter. While processing SIWAREX FTC steadily optimizes these settings. SIWAREX FTC provides high measurement resolution, real-time signal processing, detection and filtering of signals that enables extremely high proportioning accuracy. Via HMI, PC connection or the control system, the operator has the option to manually control the system. Weighfeeding A weighfeeder system is an engineered-to-order conveyor integrated with a belt weigh bridge and speed sensor. A variable speed drive allows the flow of material to be controlled by a given setpoint chosen in the BW500 integrator or with a PLC through SIWAREX electronics. This allows the weighfeeder to provide precision weighing accuracies, and to improve blend consistencies, accountability and record keeping. Weighfeeders are indispensable when automated production processes require continuous in-line weighing and feeding. Their virtually maintenance-free construction promises unmatched performance. Belt widths and conveyor lengths are made to measure for the required application. SITRANS WF100 flowmeter SITRANS WF200 flowmeters SITRANS WF300 flowmeters SITRANS WFS300 sensing heads Milltronics SF500 integrator SIWAREX FTC weighing electronics SIWAREX load cells and mounting units SIWAREX FTC weighing electronics SITRANS weighfeeders Milltronics BW500 integrator SIWAREX FTC and WP421 weighing electronics 1/6 Siemens WT