Digital Thread Enabled Through Semantic Approach Presented by: Louis J Pascarella Chief Technology Officer, GeometricPLM HCL Technologies

Transcription

1 Digital Thread Enabled Through Semantic Approach Presented by: Louis J Pascarella Chief Technology Officer, GeometricPLM HCL Technologies

2 Louis Pascarella Chief Technology Officer, HCL Geometric PLM Louis Pascarella is CTO of HCL s Geometric PLM organization focused on Product Creation Methodologies, Product Lifecycle Management and Digitalization of Enterprise Ecosystems, including Digital Thread/Twin enablement. He has been working with global Automotive, Aerospace and Software Vendors for over 35 years in the areas of Visualization, CAD, PLM and Software Lifecycle Management with a focus on strategy, planning, consulting, systems engineering, and knowledge capture & management. Mr. Pascarella has a leadership background (CTO, VP R&D) in PLM & Manufacturing technology development and implementation (Teamcenter, Windchill, & ENOVIA), solution architecture, enterprise middleware technologies (EAI, SOA), and Industrial Internet of Things (IIOT/IOT). Currently, he is providing thought leadership and strategic guidance for large customer Digital transformation initiatives.

3 We Struggle to Improve the Value of our Digital Assets Context Context Context Value Value Value Latency Latency Latency Visibility Visibility Visibility Data Authoring Focus Enable Data Consumption Data Information Knowledge Data Authors enabled with applications Data Consumers struggle with Stale data Latency Why? Context Data access Visibility Data Consumers enablement Application Integration EAI and Middleware Reporting and Dashboards Mixed Results Latency Improved, but Data Quality Context Integration Complexity Visibility Synthesize data to information Collection Aggregation Normalization Assign Context for global understanding Increase availability to Consumers Reduce latency Increase data transparency (visibility)

4 What We Built An Application Footprint Focused on Authoring 4

5 But We Tried to Consume and Built Semantic based Point-Point Integratiions Text Transactional Reqts Program xbom ERP Warranty Multi- User PDM Single User TDM Inter- Active 3D CAD CAE File-based Data Flows Digital Mfg Quality Plant layout MES

6 And Hit a Wall. File-Based Links Scalability Barrier n 2 $$$ n

7 The Challenge is now greater : Inter-file & Intra-file attribute Linkage Users Users Users Users APP-1 APP-2 APP-3 APP-n Links

8 And Now the Wall is Higher!!!! Attribute Linkage & Traceability Scalability Barriers n 2

9 Product Complexity - Authoring & Consumption Consumption Design Authority Release Activity With Gates Time Sync (M/E/S) Consumption Bills of Material (BOMs) Configuration Management Release Management Change Management Project Management Product & Portfolio Mgmt Cost, Compliance & Quality Authoring Sync (E/S) Sync (M/E/S) Sync (E/S) Sync (M/E/S) Authoring Iterations Software Electronics Mechanical Authoring User Workspaces Team Collaboration Integration Simulation Verification & Validation Supplier Collaboration Mechanical, Electronics and Software streams attain maturity in different cycles. Managing these streams individually is essential to retain their flexibility. However they need to be integrated horizontally and vertically (Enterprise systems) based on maturity of data. Sync (E/S)

10 Corporate Ecosystem Application Footprint Macro Semantic view Engineering Manufacturing Aftermarket In-Use PPM Reqts <Prog> BOM <BOM> <BOM> ERP <Prod Sched> Warranty <Analysis> Data Lake <Analytics> <BOM> PDM CAD DFx <Proc Sims> <MBD> CAE Prototyp Testing Test Plans Certification <PPAP> <Proc Sims> MPM <Proc Plan> MES Metrology <PPAP> Schedule T & A Quality <cost> <SPC> Svc BOM Issue Mgt <As- Maintained> <Analysis> Field Support Service <Tkt> Manuals <TSB> Operational Telemetry Monitoring <Alerts> <IOT> Sup #1 Sup #2 Sup #3 Sup #4 Sup #1 Sup #2 Sup #3 Sup #4 Sup #1 Sup #2 Sup #3 Sup #4 Sup #1 Sup #2 Sup #3 Sup #4 Design Partners Manufacturing Suppliers Service Partners

11 Corporate Ecosystem Application Footprint Macro Semantic view Engineering Manufacturing Aftermarket In-Use PPM Reqts <Prog> BOM <BOM> <BOM> ERP <Prod Sched> Warranty <Analysis> Data Lake <Analytics> <BOM> PDM CAD DFx <Proc Sims> <MBD> CAE Prototyp Testing Test Plans Certification <PPAP> <Proc Sims> MPM <Proc Plan> MES Metrology <PPAP> Schedule T & A Quality <cost> <SPC> Svc BOM Issue Mgt <As- Maintained> <Analysis> Field Support Service <Tkt> Manuals <TSB> Operational Telemetry Monitoring <Alerts> <IOT> Sup #1 Sup #2 Sup #3 Sup #4 Sup #1 Sup #2 Sup #3 Sup #4 Sup #1 Sup #2 Sup #3 Sup #4 Sup #1 Sup #2 Sup #3 Sup #4 Design Partners Manufacturing Suppliers Service Partners PLM ISV

12 Corporate Ecosystem application footprint Micro Semantic view Engineering Manufacturing Aftermarket Product In-Use 1/2 Text Program/Product Processes BOM HUB Production Planning Logistics Design/Build Quality/Costs Warranty Product Health Monitoring Predictive Maintenance DPHM (1) ERP HUB (3) HUB (5) HUB (7) Single user Transactional Multiuser Interactive 3D Math/Physics Modelling CAD HUB Process Planning Quality/Costs Repair Support Service Logistics Service Product Telemetry Product Monitoring Telemertry (2) MES HUB (4) HUB (6) HUB (8) Design Partners

13 Corporate Ecosystem application footprint Micro Semantic view Engineering Manufacturing Aftermarket Product In-Use 2/2 Program/Product Processes Production Planning Logistics Design/Build Quality/Costs Product Health Monitoring Predictive Maintenance Text Transactional Multiuser BOM HUB Warranty DPHM (1) ERP HUB (3) HUB (5) HUB (7) Single user Math/Physics Modelling Process Planning Quality/Costs Repair Support Service Logistics Product Telemetry Product Monitoring Interactive 3D CAD HUB Service (2) MES HUB (4) HUB (6) HUB (8) IOT Design Partners

14 What is Inside the CAD Hub.. Formalized Process.

15 What is REALLY Inside the CAD Hub.. Ad Hoc Process.

16 The need to mange a Formalized Simulation Backbone. Product Development Manufacturing Service & After Sales Features Reqts BoM Prototypes Testing Sourcing Plant Mfg Processes Services Logistics (MES/QA) & Warranty Program Mgt Backbone Performance Attributes R F Functional Modeling L Logical Modeling 0D Simulation 1D Simulation 2D Simulation Surrogate Models Meshing 3D Simulation 3D Simulation P Performance Attributes Design DMU Bill-of-Design ChgMgt Issues Compliance BoP(rocess) Plant Layout Sim Data Mgt Work Instructions Product Design Backbone

17 And. must manage massive heterogeneity Product Development Manufacturing Service & After Sales Features Program Mgt Backbone Reqts BoM Prototypes Testing Sourcing Plant Logistics Mfg Processes (MES/QA) Services & Warranty 3 rd Party Tools Program Usage BOM Logistics App App App App App R-F-L-P App App App App App 3 rd Party Tools Simulation Data Mgt Backbone Design DMU Bill-of-Design ChgMgt Issues Compliance BoP(rocess) Plant Layout TC-Mfg PLM Digital Mfg Work Instructions Product Design Backbone

18 Fueled by Linked Data & Semantics A PATH FORWARD..

19 Enabling the Model Based Enterprise Engineering Manufacturing Service & After Sales Experience Requirements PDM BOM Sourcing Process Planning ERP Quality MES Warranty DMS Service CAD CAE Scheduling Compliance As-designed Events As-built Events As-serviced Events Physical Twin As-experienced Events Requirements Req Req Req Function Logical Physical Func Logical Part Func Logical Part Func V&V Data Acquisition Process Resource Schedule Routings Execution Performance Safety Reliability Process Resource Schedule Routing Execution Process Resource Schedule Execution Routing Execution Data Aggregation Digital Thread Platform I/IOT Platform Analytics Engine Cyber Security Product (Performance, Product Safety & Reliability) Value Chain Platform Engineering Supply Chain (DFx) Mfg. Supply Chain (QA) Dealer/Service Network Customer Network Low Fidelity Digital Twin Digital Twin Digital Twin High Fidelity

20 Digital Thread Consumption.. Predictive Models Statistical Methodologies Sparse data sets Massive variability/correlations Big Data Context RCA Trends/Patterns Rules/Stds Operations Eng Hrs: Flt#: Tail# Tail# Tail# Big Data Explanatory Models Enabling prescriptive analysis

21 Digital Enterprise : Solution Topology Visibility Portals Portals BI/BA HR ERP Finance SRM CRM Process Orchestration PROCESS ORCHESTRATION ENGINEERING MANUFACTURING SERVICE EXPERIENCE Prog Mgmt Req Mgmt Config MRP DMS Product Health Mgmt Rel/ CM EBOM MBOM Svc BOM Warranty Digital Thread Program Project Activity DIGITAL THREAD Milestone Product Part Issue Supplier Process Resource Shipment C/PPK History Repair Issue SBs IOT Alerts Crew Alerts PDM MoM Svc LM Product Monitoring MCAD ECAD SW Systems Eng V&V Mfg Eng Prototype Testing Certification MES Schedule Time & Attendance Quality Metrology Inventory Logistics Track & Trace Field Support Tech Pub Spares & Inventory Maintenance Repair Bulletins Issue Mgmt Operational Telemetry Maintenance Repair Issue Mgmt Edge Services Engineering Cloud Manufacturing Cloud Service Cloud Telemetry Cloud Sup #1 Sup #2 Sup #3 Sup #4 DESIGN SUPPLIERS Sup #1 Sup #2 Sup #3 Sup #4 MANUFACTURING SUPPLIERS Grp #1 Grp #2 Grp #3 Grp #4 SERVICE PARTNERS Cust #1 Cust #2 Cust #3 Cust #4 CUSTOMERS

22 Digital Thread : Potential Value Digital Thread Value Prop Provide bi-directional traceability to improve the context and impact analysis across the domains (horizontal/breadth) and in a domain (vertical/depth) Make key information available to all stake holder thus improving visibility Provide information in near realtime thus reducing latency Potential Value

23 Digital Thread : Single Vendor Value In a single vendor system the value of a Digital Thread is constrained by Functional nature of the systems Domain specific interpretation of data and elements The value is reduced to a common minimum subset Single Vendor Realized Value

24 Digital Thread : Multi-vendor with openness constraints In a multi-vendor environment the value is constrained by Domain specific interpretation of data and elements (different semantics) Lack of Access in systems for users in other domains Quality of Data Openness constraints The value in few systems will be high and across the systems will be low Realized Value Multi-vendor Openness Gaps Openness Gaps Openness Gaps

25 Enterprise Application Footprint with Traditional Integrations (Fixed Mappings) While traditional integrations provide data to different systems are not ideal as Traceability is still distributed across system impeding visibility and context Re-work required for adding new objects and relations (due to fixed object mapping) Assuring data quality (data master vs. data consumer) is difficult These integrations can also be though as semantic but with fixed mapping BoM MBSE PDM Digital Mfg Mfg Reqts Legacy Harmonization Collect/Consolidate Legacy integrations Modelers Modeling CAD KBE Process Planning Routings Line Balancing Resource mgt Mfg Intelligence Predictive Analytics Energy Mgt Asset Mgt Mfg Logistics Legacy Harmonization Harmonize Master Scheduling Production Scheduling PPAP Mfg Execution xbom Config/variant Mgt Modular processes ebom/mbom R-F-L-P 3D 1D 3D CoSimulation TDM Mech 1D Models Model Mgt Elect EDM Data Mgt Design for Mfg Rules Engine DFx Stds S/W Pre/Post/solvers Model Mgt Workflows ALM Links/Traceability Protoyping NC 3D Printing Workflows Surrogate Models Core Processes Chg Mgt Issue Mgt Analytics Tool Design Jigs/fixtures Connected MES Quality, T&A, Safety Efficiencies (OEE) Traditional Point <-> Point (semantic) integrations Testing LMS Reqts validation Analytics Metrology MBD ingestion Design feedback Svc Mech/Elect/Software Synch Chg/Issue Mgt Analytics Functional Mockup (FMU) Model Mgt Links/Traceability Industrial IOT Data Exchange Visualization Xchg-Hub JT-3D/PDF-HTML5 Industrial Engineering Plant Layout Line Design Smart Product Analytics Product Health Monitoring Field Diagnostics

26 Ontologically Abstracted Semantic Integrations Ontologically Abstracted Semantic Integrations help Domain Specific (Local) and Domain Neutral (Global) Ontologies to bridge across domain specific applications Federate data thus providing always the latest data without duplication Provides a neutral way to represent bi-directional traceability BoM MBSE PDM Digital Mfg Mfg Reqts Legacy Harmonization Collect/Consolidate Legacy integrations Modelers Modeling CAD KBE Process Planning Routings Line Balancing Resource mgt Mfg Intelligence Predictive Analytics Energy Mgt Asset Mgt Mfg Logistics Legacy Harmonization Harmonize Master Scheduling Production Scheduling PPAP Mfg Execution xbom Config/variant Mgt Modular processes ebom/mbom R-F-L-P 3D 1D 3D CoSimulation TDM Mech 1D Models Model Mgt Elect EDM Data Mgt Design for Mfg Rules Engine DFx Stds S/W Pre/Post/solvers Model Mgt Workflows ALM Links/Traceability Protoyping NC 3D Printing Workflows Surrogate Models Core Processes Chg Mgt Issue Mgt Analytics Tool Design Jigs/fixtures Connected MES Quality, T&A, Safety Efficiencies (OEE) Ontology Abstracted Semantic integrations Testing LMS Reqts validation Analytics Metrology MBD ingestion Design feedback Svc Mech/Elect/Software Synch Chg/Issue Mgt Analytics Functional Mockup (FMU) Model Mgt Links/Traceability Industrial IOT Data Exchange Visualization Xchg-Hub JT-3D/PDF-HTML5 Industrial Engineering Plant Layout Line Design Smart Product Analytics Product Health Monitoring Field Diagnostics

27 N-Dimensional Mappings (FUNCTIONAL) with Associativity Vertically & Horizontally Reqts xbom BoM Legacy Harmonization Collect/Consolidate Legacy integrations Legacy Harmonization Harmonize Config/variant Mgt Modular processes ebom/mbom Mech/Elect/Software Synch Chg/Issue Mgt Analytics MBSE Modelers Modeling R-F-L-P 1D 3D 1D 3D CoSimulation TDM Models Model Mgt Pre/Post/solvers Model Mgt Workflows Workflows Surrogate Models Functional Mockup (FMU) Model Mgt Links/Traceability Mech Elect S/W Core Processes Testing Data Exchange PDM CAD KBE EDM Data Mgt ALM Links/Traceability Chg Mgt Issue Mgt Analytics LMS Reqts validation Analytics Visualization Xchg-Hub JT-3D/PDF-HTML5 Digital Mfg Process Planning Routings Line Balancing Resource mgt Design for Mfg Rules Engine DFx Stds Protoyping NC 3D Printing Tool Design Jigs/fixtures Connected Metrology MBD ingestion Design feedback Industrial Engineering Plant Layout Line Design Mfg Intelligence Mfg Logistics Mfg Execution Industrial IOT Mfg Predictive Analytics Energy Mgt Asset Mgt Master Scheduling Production Scheduling PPAP MES Quality, T&A, Safety Efficiencies (OEE) Svc Smart Product Analytics Product Health Monitoring Field Diagnostics

28 Semantic Integrations (Mappings with Associativity Vertically & Horizontally) Reqts xbom BoM Legacy Harmonization Collect/Consolidate Legacy integrations Legacy Harmonization Harmonize Config/variant Mgt Modular processes ebom/mbom Mech/Elect/Software Synch Chg/Issue Mgt Analytics MBSE Modelers Modeling R-F-L-P 1D 3D 1D 3D CoSimulation TDM Models Model Mgt Pre/Post/solvers Model Mgt Workflows Workflows Surrogate Models Functional Mockup (FMU) Model Mgt Links/Traceability Mech Elect S/W Core Processes Testing Data Exchange PDM CAD KBE EDM Data Mgt ALM Links/Traceability Chg Mgt Issue Mgt Analytics LMS Reqts validation Analytics Visualization Xchg-Hub JT-3D/PDF-HTML5 Digital Mfg Process Planning Routings Line Balancing Resource mgt Design for Mfg Rules Engine DFx Stds Protoyping NC 3D Printing Tool Design Jigs/fixtures Connected Metrology MBD ingestion Design feedback Industrial Engineering Plant Layout Line Design Mfg Intelligence Mfg Logistics Mfg Execution Industrial IOT Mfg Predictive Analytics Energy Mgt Asset Mgt Master Scheduling Production Scheduling PPAP MES Quality, T&A, Safety Efficiencies (OEE) Svc Smart Product Analytics Product Health Monitoring Field Diagnostics

29 N-Dimensional Mappings (FUNCTIONAL) with Associativity Vertically & Horizontally Reqts xbom BoM Legacy Harmonization Collect/Consolidate Legacy integrations Legacy Harmonization Harmonize Config/variant Mgt Modular processes ebom/mbom Mech/Elect/Software Synch Chg/Issue Mgt Analytics MBSE Modelers Modeling R-F-L-P 1D 3D 1D 3D CoSimulation TDM Models Model Mgt Pre/Post/solvers Model Mgt Workflows Workflows Surrogate Models Functional Mockup (FMU) Model Mgt Links/Traceability Mech Elect S/W Core Processes Testing Data Exchange PDM CAD KBE EDM Data Mgt ALM Links/Traceability Chg Mgt Issue Mgt Analytics LMS Reqts validation Analytics Visualization Xchg-Hub JT-3D/PDF-HTML5 Digital Mfg Process Planning Routings Line Balancing Resource mgt Design for Mfg Rules Engine DFx Stds Protoyping NC 3D Printing Tool Design Jigs/fixtures Connected Metrology MBD ingestion Design feedback Industrial Engineering Plant Layout Line Design Mfg Intelligence Mfg Logistics Mfg Execution Industrial IOT Mfg Predictive Analytics Energy Mgt Asset Mgt Master Scheduling Production Scheduling PPAP MES Quality, T&A, Safety Efficiencies (OEE) Svc Smart Product Analytics Product Health Monitoring Field Diagnostics

30 Digital Thread: Template UI & Process (Define) Process Template UI Template <Actions> <Query> object= part, *123*, result= out1 <Save> output = out1 <Query> object= dwg, *123*, result= out2 <Join> object= out1,out2, result= out3 <Sort> object= out3 <Save> output= out3 <GoTo> Template= UI1 Enterprise Portal Enterprise Process Orchestration Template = UI1 <Display> <GET> input= out3 <Show> UI Widget= list, out3 Adapters Reqts BOM Core DMU Test

31 Digital Thread: Process Orchestration (Define) Enterprise Portal User Triggered Enterprise Process Orchestration Macro-Process Event Triggered Adapters Reqts BOM Core DMU Test

32 Digital Thread: Meta Data Model (Define) Enterprise Portal Enterprise Process Orchestration Meta Data Model Extended (Customer) Extended (OOTB) Base (OOTB) Adapters Reqts BOM Core DMU Test

33 Digital Thread: Application Adapters (Define) Enterprise Portal Enterprise Process Orchestration Define Event Triggers Listen for Triggers Query for events Execute Actions Reqts BOM Core DMU Test n

34 Digital Thread: Level 2 Spec

35 The transformation to Maximize Value Minimize Disruption Step#5 Systems Engineering Step#3 Step#4 Systems Engineering Rqts driven bidirectional traceability files Rqts driven bidirectional traceability - features 5 Step#2 Systems Engineering Simulation Modeling IOT 4 Step#1 Maturity Baselining Systems Processes Interoperability Supply chain collaboration Visibility Traceability Design for manufacturing Model based enterprise MBD TDP MPM Systems Engineering RFLP Modeling IIOT/IOT Product health monitoring Asset monitoring Energy & utility traceability 1D Modeling 1D 3D Simulation Data Mgt. IOT Predictive product health Decentralized command & control Data Mining IIOT Manufacturing operations intelligence Prescriptive product health Knowledge Mining 3 1 2

36 We Asked For Help Software Vendors Business Target Function CM V-1 V-2 BoM V-1 V-2 Dig Mfg V-1 V-2 Issue Mgt V-1 V-2 ECR V-1 V-2 DMU V-1 V-2 Vaulting V-1 V-2 CAE V-1 V-2 CAD V-1 V-2 Scope Software Version Capability

37 End of presentation. THANK YOU