Realizing the value of Oracle Shop Floor Management. Sid Nandi - Director, Business Applications

Transcription

1 Realizing the value of Oracle Shop Floor Management Sid Nandi - Director, Business Applications Sid.nandi@bizshore.com

2 Agenda BizShore Introduction Semiconductor Challenges OSFM and Our Approach OSFM Workbench OSFM MES Bridge OSFM Supplier Bridge OSFM Reports A BizShore Dashboard Q&A

3 BizShore Inc. Founded: 2004 Location: Sunnyvale, CA Public/Private: Private Size: < 100 employees Geography: North America Key Verticals: Semi-conductor Manufacturing Expertise: Oracle Apps, Oracle Fusion Middleware Active Member of Oracle Advisory Board OSFM Fusion Middleware URL:

4 Semiconductor Challenges BizShore Integrated Manufacturing System (Semiconductor Industry) Enterprise Dash-Board Customers -Direct Sales - Distributors - OEM Supply chain Planning (ATP, High Inventory, Rescheduling) Demand Planning (Demand Fluctuation) ERP BizShore Enterprise Bridge Supply Management (OSFM) Suppliers -FAB - ASSY - TEST

5 Semiconductor Challenges Demand Fluctuation High Inventory Lot Processing and OSFM Demand Planning Integrated Production Management System Advanced Planning Accurate Customer Commit Date

6 OSFM - Lot Processing Framework Lot Processing Workbench OSFM - MES Bridge OSFM Supplier Integration OSFM Reports A BizShore Dashboard Yield Tracking Lot Genealogy

7 Lot Processing Workbench Minimize Transaction Volume Bring Tight Coupling Between WIP and Purchasing Improved User Interface A Configurable Solution

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12 OSFM MES Bridge Seamless Real Time Integration of OSFM and third party suppliers or in house MES system using SOA Suite. Products used: Oracle SOA Suite BPEL PM JDeveloper BPEL Designer

13 MES-ERP Bridge Solution Lot Creation MES System Production Control initiates Lot transactions Lot move Lot Scrap & Unscrap Lot Return Lot Split/Merge Component Return Lot Completion Lot Qty Adjustment Retrieve Lot information using Db adapter Validate Lot transaction Success Event mapping (XSLT Transform) Planning and Scheduling ERP such as Oracle Shop Floor Management System Update Lot information in OSFM (Db Adapter into Interface Tables) Lot Rename Lot Update Inventory Return Error Update ORA- MES Custom Error tables (DB adapter) Interface Workbench User Interface * Query Error transactions * Query Success transactions * Re-submit Error transactions

14 Process Flow Release Jobs Oracle ERP MES OSFM Bridge PROMIS MES

15 Integration Highlights Configurable interface Data format Mapping between MES and Oracle Creation of company business rules Routing Operation Mapping Transaction Synchronization Frequency Transaction Management through Creating or modifying business rules on the fly Lot Processing Work Bench Correct error transactions Resubmit error transactions Query success transactions Error handling notification Error intelligence mechanism Custom attribute mapping

16 FormFactor Inc. Industry leader in the design, development, manufacture, sale and support of precision, high-performance advanced semiconductor wafer probe cards. Formfactor has grown rapidly from 1993 to the leading supplier for advanced semiconductor wafer probe cards by revenues with operations spanning Europe, Asia and North America. With the integration of our MES and ERP systems using Oracle Fusion Middleware, Bizshore has helped us lay the foundation for a robust, scalable, cutting edge Service Oriented Architecture that will enable IT to be agile and provide visibility to key process metrics in real time for accurate and timely decisions. Nilay Banker, Sr. Director (IT), FormFactor, Inc. Bizshore played a very significant role in the implementation of the OSFM solution with Oracle Fusion Middleware. They guided us with their product expertise from the beginning through post go-live.within a few weeks of go-live, we started to realize the benefits of the BPEL PM based PROMIS-OSFM integrated solution where supply chain planning and execution meet each other. Mete Bayyigit, Sr. Director, Planning & Logistics - FormFactor, Inc.

17 Q&A Thank You!