PP-R and PP-RCT Pipe Systems
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1 Product Guide PPR and PPRCT Pipe Systems Hot and Cold Water Systems and Heating Applications
2
3 Fore Word Plastic Products Inc. started production in 97 and has always been a leader in the plastic sector in Turkey with a wide range of plastic pipe systems which are produced at the company s manufacturing site in Adana. In the beginning of January 08 Products Inc. has become a member of WAVIN Group which is located in Netherlands. Wavin is now a global leader in the supply of plastic pipe systems and solutions for both above and below ground applications in projects around the world. Since the 9 s, we have built an unrivalled reputation for continuous innovation, intelligent problemsolving, dedicated technical support and the highest standards. Today, as part of the Mexichem Group, around,0 Wavin employees deliver the benefits of our technology and service for our customers. We have sales and manufacturing operations in most European countries. Beyond Europe, we maintain an international network of approximately agents, licensees and distributors with representation all over the world. Quality is number one concern of and all products conform with the Turkish Standards and IN Standards. Products has received Certificates of Conformity also has ISO 0 certificate besides TSE, TSEK, GOSTR. Extensive Product Range Above Ground Product Groups: PPR&PPRCT Pipes & Fittings + Aluminium Foiled PPR Pipes and Composite PPR & PPRCT Pipes PEX and Pert Pipes Covered PEX and Pert Pipes and Fittings OXY PEX and Pert Pipes Covered OXY PEX and Pert Pipes Wavin SiTech+ and SiTech B low noise systems Wavin Quickstream Rainwater Management Systems UPVC Soil and Waste System HepVO Waste Valve Below Ground Product Groups: HPE Corrugated Pipes & Fittings UPVC Pressure Pipes & Fittings PE Pipes (PE PE 0) Wavin PE Fittings (Electrofusion Spigot) UPVC Land rainage Pipes & Fittings Wavin Plastic Manholes (Inspection Chambers) & Fittings Apollo OPVC Pressure Pipes & Fittings is well known throughout Turkey not only with its top quality products, but also with the wide distribution system through the dealers network and service organization. PPR Pipes are manufactured in compliance with European / Turkish & German Standards (TS EN ISO 87), IN 77, IN 78. Our products are approved and certified by GOST (Russia), Ukrania Standard (Ukrania), AENOR (Spain), VGW (Germany) Bulgaria and have the certificates of guarantee obtained from the Turkish Standards Institute (TSE). PPR Pipes and Fittings also have the Hygiene certificate. PPR and PPRCT Product Guide
4 Technical Properties Of therm Pipes And Fittings Being one of the most powerful firms in the country in the plastics sector, PILSA gives the utmost importance to quality and: Uses the most appropriate raw material, Has the most advanced high technology, Produces pipes in compliance with Turkish (TS), European (EN) and German(IN) Standards, Pipes produced can be used not only to carry water but a wide range of fluids, Has qualified technical staff at your service to solve your problems, Our name stands for quality. Why therm Pipe? therm has got the following advantages: Not dangerous to human life, nontoxic, noncancerous, Low cost of transportation, loading and unloading, Has much longer service life compared to other piping systems, Has high resistance against corrosion, Can easily be connected to any kind of pipe. ue to low cost of plumbing, it has a wide range of applications, Water is one of the most important compounds contributing to human life; PILSA. Pipes carry this vital fluid to your households in an easy, healthy way at a low cost. New Plus Pipes PLUS is a new product of Wavin with improved characteristics. A pipe made of the raw material PPRCT the new generation polypropylene designed for hot and cold water systems. Raw material: Polypropylene Random Copolymer, Superior physical characteristics at C, High chemical resistance, efinite solutions to calcification and corrosion, No bacteria and moss reproduction within the pipes, Light, easy to install and low labor cost of installation, Safe to use various pressurized liquids and gas, No reduction in diameter at welding points, Longer service life ( years) Isolation is not necessary in the buildings, SR 6 Pipes operation pressures: 0 bars at C, bars at C, bars at 70 C for a service life of years. Operation temperature is between 70 C C; it does not absorb water. It can easily be used in hot humid environment. Can be used in drinking water systems and has a quality certificate issued by the Ministry of Health and HygieneInstitute New BasaltTherm Pipe Basalt fiber is made by pulping melted basalt stones of suitable composition. It is very durable and flexible and used in many different industries. Properties of basalt fiber significantly exceed glass fiber. Manufacturing of basalt fiber is very ecological and 0% recyclable x lower linear thermal expansion, No need to shave before welding Higher pressure resistance at higher temperatures by up to % Temperature resistance up to C Higher flow rate by up to % It is the better pipe with higher flow rate, improved pressure resistance and easier to handle. It has improved pressure resistance at higher temperatures for long term period. It has 7 % larger inner flow area Larger inner bore and better flow rates Easier to carry, install and handle Plus can be used with all standard PPR fittings Available in different color options PPR and PPRCT Product Guide Tel
5 PHYSICAL AN MECHANICAL PROPERTIES OF RAW MATERIAL PPR Properties Testing Conditions Unit Testing Method Result MRS Classification C, extrapolation years MPa ISO ensity C g/cm ISO 8 0,89 0,9 Melting Flow Index MFI Tensile Stress at Yield Tensile Strain at Yield Elasticity Modulus C, kg 0, 0,6 g/dk ISO C,,6 kg g/min 0, 0, C, kg 0,8, C, mm/dk mm/min C, mm/dk mm/min C, mm/dk mm/min MPa ISO 7 8 % ISO 7 min % MPa ISO Charpy Notched Impact Strength 0 C kj/m ISO 79 >, Thermal Conductivity W/(m K) IN 6 0, Coefficient of Thermal Expansion (0 C/ C) /K IN 7,* ISOTHERMAL MECHANICAL STRENGTH GRAPHIC FOR PPR Y 0 Loop Stress, Mpa C C 0 C C C C 70 C C C 9 C C PPR 0 x 0, x Service Life, Hours PPR and PPRCT Product Guide
6 PHYSICAL AN MECHANICAL PROPERTIES OF RAW MATERIAL PPRCT Properties Testing Conditions Unit Testing Method Result MRS Classification C, extrapolation years MPa ISO, CRS Classification 70 C, extrapolation years MPa ISO, ensity C g/cm ISO 8 0,89 0,9 Melting Flow Index MFI Tensile Stress at Yield Tensile Strain at Yield Elasticity Modulus C, kg 0, 0,6 C,,6 kg g/dk g/min ISO 0, 0, C, kg 0,8, C, mm/dk mm/min C, mm/dk mm/min C, mm/dk mm/min MPa ISO 7 8 % ISO 7 min % MPa ISO Charpy Notched Impact Strength 0 C kj/m ISO 79 9, Izod Notched Impact Strength 0 C kj/m IN 6 7 Thermal Conductivity W/(m K) IN 6 0, Coefficient of Thermal Expansion (0 C/ C) /K IN 7,* ISOTHERMAL MECHANICAL STRENGTH GRAPHIC FOR PPRCT Y 0 Loop Stress, Mpa C C 0 C C C C 70 C C C 9 C C PPRCT 0 0, x Service Life, Hours x 6 PPR and PPRCT Product Guide Tel
7 OPERATING PARAMETERS FOR PPR & PPRCT PIPES PPR Pipe / Glass Fiber Reinforced PPR Pipe / Aluminium Foiled PPR Pipe PPRCT Pipe / Basalt Reinforced PPRCT Pipe Operating Pressure Operating Pressure Temp C Life (year) S, SR 6 S, SR 7, S SR S, SR 7, S SR 9 S SR 0,,0,, 0, 9,6 7,8 6,,6,7,, 7, 6, 6,,6,,8 0, 9, 8,9 8, 8,0 7,6,0,,9,,,9 9,0 8, 8, 7,9 7,7 7, 0 9,9 8, 7, 6,,7,0,7,,7,0, 9,9,0,,7,,9, 6,,,,6,,0,9, 9,9 9,6 9, 9,0 6,6 6,0,8,,, 0 0,,8,,,7,, 8,9 8, 7,7 7, 6,8,7,9,6,,9,6,7,0,7,,9,6 8, 7, 7, 6,9 6,6 6,,,9,6,,,0 0,6, 9,6 8,8 8, 7,8 7, 6,0,,0,,,8, 9,8 9, 9, 8,9 9,6 8,9 8,6 8, 7,9 7,6,,0,7,,,0,,9,7,,, 0 8, 7,0 6,,9,,9,,,,6,,8 9, 8, 8, 7,9 7,7 7, 6,7 6,,8,,,0,,8,6,,,9,,,0 9,7 9,6 9,,,,9,,9,,,0,, 7,7 7, 6,9 6,6 6,,,6,,,8,,8,6,, 8,9 8,6 8, 8, 8, 70,9,0,6,0 8,, 9, 9, 8,0 6,7 6, 6,0,8,0,,9,,,9,7 9, 9, 8,9 8,7 8, 7, 7, 7,0 6,9 6,8,8 9,6 8, 6, 8,6 7,6 6,,,,8,0, 9,9 9, 9, 9, 7,9 7, 7, 7, 6, 6,0,9,7 9 7,6,, 6,, (,),8,6 (,) 7, 7, (6,9),9,6 (,),7, (,) *Safety Factor (C):, PPR and PPRCT Product Guide 7
8 Pipes and fittings Therm Pipe (mt) t ( Bar) t (6 Bar) t ( Bar) s SR PN s, SR 7, PN 6 s, SR 6 PN Bundle ,8,,, 6,9 8,6,,, 7,,9 7, GlassFiber Reinforced PPR Pipe t ( Bar) s, SR 6 PN Bundle 6 7 * * For mm diameter, please contact with Wavin. Aluminium Foiled PPR Pipe t ( Bar) s SR PN Bundle 6 7,, 6, 8,,,7, 8,, PPR and PPRCT Product Guide Tel
9 Plus Pipe (mt) t s SR 9 PN Bundle 6 7,,8,6,,6 7, 8,,, Basalt Reinforced PPRCT Pipe (mt) t s SR 9 PN s, SR 7, PN Bundle Socket PPR and PPRCT Product Guide 9
10 Pipes and fittings Elbow (º) Elbow Long x/ 98 Elbow (º) ElbowF/M 08 0 Elbow (FemaleMale) º / PPR and PPRCT Product Guide Tel
11 Bend Tee Cross Tee Manchon Union PN PPR and PPRCT Product Guide
12 Pipes and fittings Unequal Tee // // // // // // // // // // // // // // // // // // // // // // // // // 6//6 6//6 6//6 6//6 6//6 7//7 7//7 7//7 7//7 7//7 7/6/7 /7/ // FemaleFemale Reducer / / / PPR and PPRCT Product Guide Tel
13 PPR and PPRCT Product Guide / / / / / / / / / / 6/ 6/ 6/ 6/ 7/ 7/6 /6 /7 /6 /7 / / FemaleMale Reducer Flange Adaptor Saddle / 6/ 7/ 7/ / / / /
14 Pipes and fittings Crossover Bridge Bridge Short Bridge Tee w/ V Type Bridge // // // // Clips PPR and PPRCT Product Guide Tel
15 ouble Clips End Cap Male Threaded End Cap Female Threaded Adaptor x/ x/ x/ x/ x/ x PPR and PPRCT Product Guide
16 Pipes and fittings Male Threaded Adaptor x/ x/ x/ x/ x/ x Female Threaded Tee x/x x/ x/x x/x x Male Threaded Tee x/x x/ x/x x/x x Female Threaded Elbow x/ x/ x/ x/ x/ x PPR and PPRCT Product Guide Tel
17 Male Threaded Elbow x/ x/ x/ x/ x Underplaster Female Elbow Adjustable Underplaster Female Elbow x/ 0 ouble Stable Underplaster Female Elbow x/ x/ Bide Nozzle Part Female x/ 08 PPR and PPRCT Product Guide 7
18 Pipes and fittings Valve x / Ball Chrome Valve x/ Chrome Ball Valve ecorative Valve x/ PPR and PPRCT Product Guide Tel
19 Metal Female Threaded Union (Hexagonal Shaped) x/ x/ x/ x x / x / 6x x/ NG x NG x / NG x / NG *NG codes have less weight than others Female Threaded Adaptor (Hexagonal Shaped) x x / x / 6x 7x / x x Metal Male Threaded Union (Hexagonal Shaped) x/ x/ x x / x / 6x *NG codes have less weight than others PPR and PPRCT Product Guide 9
20 Pipes and fittings Male Threaded Adaptor (Hexagonal Shaped) x x / x / 6x 7x / x x Adaptor With Nut x/ x/ Shifting Nipple x/ x/ x/ x/ Welding Machine Set PPR and PPRCT Product Guide Tel
21 Welding Head Shaver Cutter PPR and PPRCT Product Guide
22 CONNECT TO BETTER PERT Pipe with Oxygen Barrier the most flexible heating system The term PERT pipe is short for heatresistant PE pipe. (PE Raised Temperature) Wavin uses new generation Type PERT with raised pressure strength as a raw material in its manufacturing. The raw PERT ensures longterm hydrostatic strength at high temperatures without any of the crosslinking observed in Pex pipes. As it does not contain any chemical additive resulting in crosslinking, it is suitable for use with potable water and does not pose any threat to human health. Packaged in a coil Wavin PERT pipes have a very flexible structure and can be installed relatively easily. Thanks to their special formulated layer, Wavin Oxy PERT pipes protect metal components installed in the system such as pumps, valves and radiators against corrosion by preventing the permeability of oxygen at a level close to 0%. Thus, the life of the system components is extended, while repair and maintenance costs are minimized. Surface layer: Special layer preventing the permeability of oxygen Internal layer: PERT layer resistant to high temperature and pressure PPR and PPRCT Product Guide Tel
23 Our Certificates PPR and PPRCT Product Guide
24 Water management Heating and cooling Water and gas distribution Waste water drainage atacom Wavin operates a programme of continuous product development, and therefore reserves the right to modify or amend the specification of their products without notice. All information in this publication is given in good faith, and believed to be correct at the time of going to press. However, no responsibility can be accepted for any errors, omissions or incorrect assumptions. Users should satisfy themselves that products are suitable for the purpose and application intended. 6 Wavin Wavin reserves the right to make alterations without prior notice. ue to continuous product development, changes in technical spefications may change. Installation must comply with the installation instructions. Wavin TR Plastik Sanayi A.Ş. Güzelevler Mah.Girne Bulvarı No: 9/A Yüreğir / Adana Web info@wavin.com.tr
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