DORMA Deutschland GmbH DORMA Platz EnnEPEtAl DEutscHlAnD tel Fax

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1 DORMA Deutschland GmbH DORMA Platz EnnEPEtAl DEutscHlAnD tel Fax DORMA-Glas GmbH Max-Planck-straße BAD salzuflen DEutscHlAnD tel Fax WN , 08/15, HSW EASY Safe, GB x XX xx/15

2 HORIZONTAL SLIDING WALLS HSW EASY Safe

3 2 DORMA

4 HSW EASY SAFE CONTENTS HSW EASY Safe Features and benefits 4-5 HSW EASY Safe Support and Guide Elements Stacking arrangements Track rails and modules 6-15 HSW EASY Safe Panel Types Assembly overview and explanations Single action / double action end panel Sliding panel Single action sliding panel Double action sliding panel Fixed panel Accessories Vertical Seals Overview Vertical Sealing Profiles General Information Measuring Up General Information Subject to change without notice DORMA 3

5 HSW EASY SAFE FEATURES AND BENEFITS HSW EASY SAFE SECURITY IN USE AND ELEGANCE IN DESIGN Outstanding strengths of the HSW EASY Safe system: The optional safe use of laminated safety glass increases security and also widens the creative possibilities. A visible status display with a clear color system indicates the status of the top locking device on the pivoting/sliding panel. This gives a better overview and even more security. Double brush seals in the top and bottom door rails, successfully minimize drafts. The new EasyKIT modular system in combination with DORICON planning software enables easy planning and efficient installation. INTELLIGENT SOLUTIONS FOR MORE CONVENIECE AND SECURITY HSW EASY Safe More clarity and easier locking thanks to status display Locking status at a glance Security and convenience in one. The top door locking device clearly shows the locking status of the door panel on the status display. This gives the user a greater feeling of reassurance and security. Less draft for even greater comfort Innovative double brush seals in the top and bottom door rails improve door closure and noticeably minimize the amount of draft. The vertical brush seals, which are also optionally available, can be fitted up to the full height of the panel and give additional draft proofing for noticeably greater comfort. 4 DORMA

6 HSW EASY SAFE FEATURES AND BENEFITS SIMPLE LOCKING WITH HAND OR FOOT Multilock Three locking possibilities in one component The new Multilock system opens up a new world of simplicity The Multilock combines three locking possibilities in one compact element and can be installed effortlessly in the bottom door rail. Simplicity with clear benefits: The 3-in-1 Multilock offers three options for secure locking: front locking device, side locking device or cylinder lock. Installation of the Multilock is quick and easy because of the simple plug-in connection. Maximum convenience with foot-operated locking options for the face-mounted floor bolt simple and hassle-free. Easy foot-operated opening and closing Open Locked INNOVATIVE HOLD FOR MORE SECURITY Improved security with the use of laminated safety glass Hassle-free installation thanks to the new Clamp & Glue technology The fixing process with HSW EASY Safe is incredibly simple. The special adhesive is fed through an injection hole to the adhesive channel where it spreads out evenly. After a drying time of just 15 minutes the panel can then be installed. Creative freedom combined with security Thanks to the innovative Clamp & Glue bonding technology, the HSW EASY Safe system allows the use of highly secure laminated safety glass. With the insertion of inlays within the laminated safety glass, the horizontal sliding wall can be used as a custom design element, thus setting new standards in interior design. Attractive added value: Laminated safety glass makes the application of HSW EASY Safe not only attractive, but also more secure. The innovative Clamp & Glue technology enables easy bonding and also ensures that fittings and glass are held firmly in place. Special inserts in the laminated safety glass offer huge design freedom as well as additional functions such as protection from the sun, noise reduction and privacy screening. DORMA 5

7 HSW SUPPORT AND GUIDE ELEMENTS Stacking arrangements 8-13 Track rails and modules DORMA

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9 HSW EASY SAFE STACKING ARRANGEMENTS THE RIGHT STACKING ARRANGEMENT FOR ANY SITUATION Perfect parking every time Existing structures or unusual layouts often require special solutions, particularly in the design of the stacking area. DORMA HSW systems can be parked in a range of different positions. The stack of panels can be aligned parallel or square to the frontage, be readily visible for effect or hidden behind columns etc. Another possibility is that of parking the system in line but out of the way, whether behind a wall or in a niche (see also pages 9-11). The panels can also perform certain functions when the frontage is open, such as providing the sides of internal store windows and showcases, or, if provided with the appropriate printing on the glass, for adding artistic value to a wall. The following pages show some system solutions devised in answer to a wide range of different problems. 8 DORMA

10 HSW EASY SAFE STACKING ARRANGEMENTS PANELS TRANSVERSE TO TRAVEL DIRECTION Panels stacked 90 angle transverse to travel direction Standard stacking arrangement. With pivoting end panel as possible access leaf (left or right, or left and right). Stacking in a box/pocket. For systems with slidable panels only (left or right, or left and right). Niche stacking. With pivoting end panel as possible access leaf (left or right, or left and right). Stacking with reshuffle bypass (without pivoting end panel). Behind wall projection/fixed side panel (Left or right, or left and right). Stacking behind column. Stacking legs at 135 angle. With end panel as possible access leaf (left or right, or left and right). Stacking behind end panel. (Left or right, or left and right). Stacking at acute angle. All panels brought into position with rear track roller. Stacking in a box or niche, behind end panel. Sliding panels only, around 135 offset (left or right, or left and right). DORMA 9

11 HSW EASY SAFE STACKING ARRANGEMENTS PANELS PARALLEL TO TRAVEL DIRECTION Stacking in a niche, outer stacking leg at 95 angle for small number of panels (up to 6) (left or right, or left and right). Stacking offset in niche with sliding folding panel as wall connection stacking legs at 90 (left or right, or left and right). X Stacking legs at 135 angle (left or right, or left and right). Detail X Sliding folding panel in closed wall. Max. system height 3 m Sliding folding panel ready for sliding into stacking area. Max. system height 3 m Stacking legs at 90 angle for large number of panels (left or right, or left and right). Stacking behind fixed panels (left or right, or left and right). Fixed panels Sliding panel 1 Stacking behind pivoting end panel as possible access leaf. Outer stacking leg at 95 (left or right, or left and right). Stacking offset, beyond offset hung pivoting end panel (left or right, or left and right). 10 DORMA

12 HSW EASY SAFE STACKING ARRANGEMENTS SPECIAL STACKING ARRANGEMENTS Stacking at the wall in closed compartment behind pivoting end panel Stacking at the wall in closed compartment without pivoting end panel Stacking in front of 90 wall with reshuffle bypass. Stacking panels of varying width Stacking with one stacking leg for sliding panels in front of the end panels on each side (2 pivoting end panels / 2 sliding panels). DORMA 11

13 95 HSW EASY SAFE STACKING ARRANGEMENTS STACKING ARRANGEMENT CALCULATIONS Panels stacked 90 angle transverse to travel direction (left or right, or left and right) T a b b b 70 a b = depending on pull handle depth = 65 mm Width of stacking track B1 = Panel width 120 mm (0.087 x T1) 97 B2 = B T3 = T4 97 T4 = T1 Stacking legs at 135 angle (left or right, or left and right). a b = depending on pull handle depth = 65 mm B1 = Panel width 130 mm T1 = T3 x mm B B2 = B T3 b b b b a T1 T2 = T DORMA

14 5 HSW EASY SAFE STACKING ARRANGEMENTS Stacking in a niche, outer stacking leg at 95 angle for small number of panels (up to 6) (left or right, or left and right). a b = depending on pull handle depth = 65 mm B1 B1 = Panel width 130 mm ([T1 80] x 0.087) B T2 = T b b b b a 130 T1 Stacking legs at 90 angle for large number of panels (left or right, or left and right) B b b b b b T2=T1-100 T1 a T2 = T b b b b a 130 T1 a b = depending on pull handle depth = 65 mm B1 = Panel width 134 mm DORMA 13

15 HSW EASY SAFE TRACK RAILS AND MODULES SIMPLE, SECURE AND REMOVABLE CONNECTIONS Single track rail section Plug connection of tracks and modules To provide fast, easy and flexible installation of the track rail sections and the modules it is a considerable advantage when all parts are delivered unwelded. The special HSW track rail design with two parallel channels at the top (suitable for M 12 screws) simplifies the work on site. The single track rail sections and modules are connected to each other by special clamp inserts fitted in the provided channels, delivering secure connection. If necessary even adjustment cuts of track sections can be done on site. In the lower part of the track rails additional pins provide smooth and even passage for the roller carriers. Even the stacking construction is fitted together and connected to the frontage track rail in the same way. As an option parts of the stacking construction can be delivered pre-mounted. The segmentation is realized by miter cuts and welded connections within single track rail sections as supplied condition. On site the adjacent track rail section then can easily be fitted in a straight line by clamp inserts and pins. Stacking construction Segmented track rail section Revision piece 14 DORMA

16 HSW EASY SAFE TRACK RAILS AND MODULES Flexible and stable Horizontal sliding walls can be constructed in a wide range of different configurations to suit the site of installation, prevailing structural conditions and the planning concept. With DORMA HSW systems, a variety of designs can be implemented with ease. Straight and segmented track rails can be combined to produce virtually any serpentine shape required. The track rails in the form of hollow sections combine all the virtues of light weight, stability and torsional stiffness. And when combined with the HSW substructure, installation becomes even easier. Flexibility and stability mean that even unusual system configurations can be implemented without problem to give maximum functional reliability. Straight track rail 90 T-piece Track rail at stacking area ø Track rail at assembly frontage Ø Straight track rail For a straight-line system configuration, a drill hole interval of 300 mm in the track rail is sufficient, while the stacking area requires an interval of 100 mm. Where the track assumes an angle of , the track rail is mitred, while at angles between 90 and 160, a segment is incorporated. The standard modules available are indicated in the adjacent illustrations. 135 T-piece Left or right Ø L-piece ø Modul 07/09 for 90 /95 angle Modul 06 for 45 angle Module 04/05 90 angle left/right DORMA 15

17 HSW EASY SAFE PANEL TYPES Panel design Panel functions 20 Door rails and general details 21 Single action / Double action end panel Sliding panel Single action sliding panel Double action sliding panel Fixed panel DORMA

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19 HSW EASY SAFE PANEL TYPES PANEL DESIGN The fully glazed HSW EASY Safe system creates a continuous, transparent surface without any lateral framing. However, under certain circumstances additional draft protection at the lateral glass edges may be a preferable option. With the features that unify the different panel types HSW EASY Safe meets all the requirements for transparent frontages in the typical applications. All panel types are provided with a bottom and a top door rail fixed to the glass pane. While sliding panels, pivoting end panels and fixed panels can do without an additional carrier profile at the top, it is indispensable for single and double action sliding panels. Only if an assembly incorporates single or double action sliding panels, it is required to use the carrier profile at the other panel types as well to achieve a continuous assembly design and a matching connection between the panels. The glass panes can have the following glass thicknesses: 10 mm, 12 mm, 12.8 mm, 13.5 mm, 15 mm, 17 mm and 19 mm. For laminated safety glass the Clamp & Glue technology provides secure hold without the need for glass drilling. The top panel profile (either door rail or carrier profile) incorporates a double brush seal as standard. As an option the bottom door rails can have double brush seals as well. Excellent draft protection is reached when additional sealing profiles with matching double brushes are used at the vertical glass edges as well. Single action / double action end panel (with or without carrier profile) Sliding panel (with or without carrier profile) HSW EASY Safe is certified to have reached the following tests: Wind load (Frame bending): EN Class 1 Endurance strength: DIN EN 1527 Class 2 and DIN EN 1191 Class 3 Side impact: DIN EN Class 5 (highest class). Corrosion: DIN EN 1670 Class 4.. EPD (Environmental Product Declaration): ISO DORMA

20 HSW EASY SAFE PANEL TYPES Single action sliding panel with TS 92 or alternatively with ITS 96 (generally provided with carrier profile) Double action sliding panel (generally provided with carrier profile) Fixed panel (with or without carrier profile) DORMA 19

21 HSW EASY SAFE PANEL TYPES PANEL FUNCTIONS Single action / double action end panel Non-sliding. Single action panel with floor pivot and TS 92 / TS 73 door closer. Double action panel with floor pivot or BTS floor spring. Sliding panel Basic movable panel without additional function. Single action sliding panel * Single action sliding panel with TS 92 cam-action door closer, operational when frontage closed. Alternatively with ITS 96. Double action sliding panel * With ITS 96 door closer, operational when frontage closed. Fixed panel Stationary. Panel design matching the design of the sliding panels in the assembly. Max. panel 4,000 mm 4,000 mm 3,600 mm 3,600 mm 4,000 mm height Max. panel width 1,250 mm 1,250 mm 1,250 mm 1,250 mm 1,250 mm Max. panel weight 150 kg 150 kg 120 kg** 120 kg** 150 kg The individual panels can also be of differing widths. The largest width should not exceed max. 115% of the smallest width. * For these panel types please consider our notes on portal systems on page 47. ** Note: The maximum permissible weight relates to the complete door assembly, including handles. 20 DORMA

22 HSW EASY SAFE PANEL TYPES DOOR RAILS AND GENERAL DETAILS Bottom locking devices All depicted combinations are also available as mirror arrangements End-mounted pin bolt at wall End-mounted pin bolt at wall End-mounted pin bolt at wall Recess for end-mounted slide bolt Recess for end-mounted slide bolt Recess for end-mounted slide bolt Face-mounted slide bolt Face-mounted slide bolt Face-mounted slide bolt End-mounted slide bolt Face-mounted slide bolt Deadlock End-mounted slide bolt Face-mounted slide bolt Deadlock End-mounted slide bolt Face-mounted slide bolt Deadlock General parts and measurements Floor surface Irrespective of the function of the individual panels, an HSW EASY Safe system comprises the following basic components: 1 Two parallel channels suitable for M 12 screws 2 Track rail 3 Roller carrier 4 Carrier profile 5 Double brush seals on top (bottom layout is optional) 6 Top door rail and 7 Bottom door rail, both comprising base profiles with clip-on cover proifles and end caps 8 Rubber seal, bridges the gap between cover profile and glas panel 9 Toughened safety glass or toughened laminated safety glass mm (by others) End-mounted slide bolt Deadlock DORMA 21

23 b HSW EASY SAFE PANEL TYPES SINGLE ACTION / DOUBLE ACTION END PANEL Single action or double action end panel with floor pivot Non-moving and always equipped with a bottom deadlock or a locking deadlock and the option for an additional upper locking unit. Glazing height = System height 306 mm End cap 65 Pivot bearing Bottom pivot insert Single action end panel with stop-type end caps top and bottom. Pivot point variants: Floor pivot with round spindle, optional combined with DORMA TS 92 overhead door closer* BTS 84 for panels up to 100 kg, with optional holdopen at 90 door opening angle BTS 80 for panels up to 150 kg with adjustable holdopen device Double action end panel Pivot point variants: Floor pivot with round spindle BTS 84 for panels up to 100 kg, with optional holdopen at 90 door opening angle BTS 80 for panels up to 150 kg with adjustable hold-open device Single action / double action end panel with floor spring 5 65 bottom strap in forged steel Floor recess dimensions BTS 84 BTS 80 a b b a a d c c d * Data and features TS 92 see page DORMA

24 HSW EASY SAFE PANEL TYPES Single action / double action end panel with additional upper locking bolt Darstellung Bohrbild oberer Feststeller Stirnabde- ckung mit Anschlag (siehe Flügelzeichnung Detail unten rechts) min. panel width 870 mm Additional upper locking bolt New drill hole of pattern End cap with stop (optional) 33 M6 32 M Data and features BTS 80 BTS 84 Spring strength (EN) Standard and external doors 850 mm 950 mm 1100 mm 1400 mm Closing speed adjustable by valve Delayed action adjustable by valve (selectable alternative to the hold-open feature) Max leaf weight (kg) Hold open 90 adjustable Dimension Length Overall depth Height Door closer tested to EN 1154 DORMA 23

25 HSW EASY SAFE PANEL TYPES SLIDING PANEL Basic movable panel without additional fuction. Sliding panel The sliding panels are the basic moving elements. Once in their closed position, they are locked. The locking components provided in the bottom door rail can be face-mounted slide bolts, end-mounted slide bolts, end pin bolts or deadlocks. Glazing height = System height 306 mm Single action / double action end panel 5 Sliding panel 10 The structure of the bottom door rail applies also to single action / double action sliding panel. Bottom door rail with face-mounted slid bolt 75 Door rail cutting = Panel width (ø5.5) 20.5 Machining of cover profile Panel width - 9 ø ø DORMA

26 HSW EASY SAFE PANEL TYPES Roller carrier Glazing height = System height 306 mm Sliding panel 5 Sliding panel Eccentric bushing Bottom door rail with face-mounted slid bolt on both sides 75 Door rail cutting = Panel width (ø5.5) (ø5.5) Machining of cover profile Panel width - 9 ø10.5 ø ø20.5 ø DORMA 25

27 HSW EASY SAFE PANEL TYPES SINGLE ACTION SLIDING PANEL WITH TS Pivot bearing Single action sliding panel with DORMA TS 92 cam-action door closer This panel type is installed where doors only need to be opened in one direction, either inward or outward. In both cases, the cam-action door closer is fixed to the internal side of the assembly. If you are considering this panel type, please note our advisories relating to portal systems on page 47. Glazing height = Total height 308 mm Sliding panel 5 Single action sliding panel Standard assembly top: Pivot bearing, TS 92 with slide channel, one locking device. bottom: Face-mounted slide bolt as pivot (released for sliding function), deadlock. Optional equipment top: Additional locking device (upper locking unit) to secure the panel in the area of a reshuffle bypass or for more stability in closed position (Illustration see page 29). bottom: Second face mounted slide bolt instead of deadlock. Data and features: TS 92 Status display Sliding function locked locked open Door function open locked locked Closing strength / size EN 2 4 Hold-open adjustment via adjusting screw 1.9 kg Closing strength, variable Weight and arm hinge Closing speed adjustment via valve Length 281 mm Non-handed Overall depth 47 mm Latching speed adjustment via arm Height 65 mm Cushioned stay limit adjustment DORMA

28 HSW EASY SAFE PANEL TYPES SINGLE ACTION SLIDING PANEL WITH ITS ITS Single action sliding panel Glazing height = System height 306 mm Single action sliding panel with integrated door closer ITS This panel variant is used where the door element is required to only open in one direction, either inward or outward. If you are considering this panel type, please note our advisories relating to portal systems on page 47. Data and features: ITS 96 Gr Standard assembly top: Pivot bearing, ITS 96 with slide channel, one locking device. bottom: Face-mounted slide bolt as pivot (released for sliding function), deadlock. Optional equipment top: Additional locking device (upper locking bolt) to secure the panel in the area of a reshuffle bypass or for more stability in closed position. bottom: Second face mounted slide bolt instead of deadlock. Closing strength / size EN 2 4 Max. opening angle ca. 120 Max. panel width 1,100 mm Hold-open variable yes Max. panel height 100 kg Weight 1.3 kg Closing strength continuously variable Adjusting screw Length 277 mm Closing speed continuously variable Valve Overall depth 32 mm Latching speed continuously variable yes Height 42 mm Cushioned stay limit mechanically variable yes Door closer tested according to EN 1154 yes DORMA 27

29 HSW EASY SAFE PANEL TYPES DOUBLE ACTION SLIDING PANEL WITH ITS ITS 96 Double action sliding panel with integrated DORMA door closer ITS 96, 2-4. Being virtually invisible, its presence has no effect on the overall appearance of the partition. In its standard form, ITS 96 is provided with a 90 hold-open. If you are considering this panel type, please note our advisories relating to portal systems on page 47. Glazing height = System height 306 mm Double action sliding panel Standard assembly top: Pivot bearing, ITS 96* with slide channel, one locking device bottom: Face-mounted slide bolt as pivot (released for sliding function), deadlock Optional equipment top: Additional locking device (upper locking unit) to secure the panel in the area of a reshuffle bypass or for more stability in closed position. bottom: Second face mounted slide bolt instead of deadlock Hole of pattern upper locking unit Upper locking unit ,5 * Data and features ITS 96 see page DORMA

30 HSW EASY SAFE PANEL TYPES Double action sliding panel 5 Glazing height = System height 306 mm Additional upper locking bolt The additional upper locking bolt is used for single-action or double-action sliding panels as an optional addition to the upper locking unit at the other end of the door. In some cases it is recommended for additional stabilization of the carrier profile Additional locking bolt Hole of pattern additional locking bolt 40 M M DORMA 29

31 HSW EASY SAFE PANEL TYPES FIXED PANEL Retaining device for fixed panel Fixed side panel Non-moving side panel, independent of the rest of the system. The fixed side panels are of the same basic design as the sliding panels and continue the appearance of the movable part of the frontage without any optical break. If required, the retaining devices at the top can be replaced by a carrier system to convert such a panel into a sliding panel. Glazing height = Total height 308 mm Sliding panel 5 End cap Fixed panel End-mounted slide bolt with fixed pin Standard assembly top: Retaining devices fixed to the track rail. bottom: Spacer profile fixed to the floor; access for fixed end pin of the adjacent panel. Panel width DORMA

32 HSW EASY SAFE PANEL TYPES DORMA 31

33 ACCESSORIES Vertical seals - Overview Vertical sealing profiles - General preparation 36 Vertical sealing profiles - Panel types DORMA

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35 HSW EASY SAFE ACCESSORIES VERTICAL SEALS - OVERVIEW The vertical seals have in common that they provide protection of the letaral glass edges of the panels. With regards to material, fixing and the grade of draft-proofing different solutions are available. Retrofittable seals The plastics profiles shown below provide an unobtrusive and retrofittable solution for draft protection at the glass edges (12) h-profile Clear plastics, to slip on for 10 and 12 mm glass thickness (not for double action end panels or double action sliding panels). Glass joint gasket Milky transparent rubber, self adhesive for mm glass thickness DORMA

36 HSW EASY SAFE ACCESSORIES VERTICAL SEALING PROFILES WITH BRUSHES The aluminum sealing profiles are fixed to the full height of the panels, replacing the end caps at the top and bottom door rails. They are individually tailored to the requirements of the bottom door rails, so they are already prepared for the locking devices such as floor bolts, end pins and vertically engaging deadlocks when delivered by DORMA. At the top, a degree of extra length is provided to enable precise sealing profile adaptation to the exact panel height on site once the system has been vertically aligned. The double brush seals interlock with those at the adjacent panel and continue in line with the double brush seals at the top and bottom door rails. This ensures excellent draft proofing Vertical Sealing Profile Vertical Sealing Profile DORMA 35

37 HSW EASY SAFE ACCESSORIES VERTICAL SEALING PROFILES - GENERAL PREPARATION Profile machining for end-mounted and facemounted slide bolts performed by DORMA Preparation and mounting of vertical sealing profile for end-mounted slide bolt 3 11 ø Preparation and mounting of vertical sealing profile for face-mounted slide bolt Tool for preparing the top of the vertical sealing profiles on site Article number DORMA

38 HSW EASY SAFE ACCESSORIES VERTICAL SEALING PROFILES - PANEL TYPES 36 Single action / double action end panels When using the vertical sealing brush profiles at the full height of single action end panels, the solution for the necessary stop for the single action function is depending on the assembly design and the constructional conditions given. It will be determined individually by DORMA. As-delivered length (System height 100 mm) 43 M4 43 Adapt profile length on site System height As-delivered condition of the vertical sealing profiles: Cut lengths supplied from factory = System height 100 mm Holes and recesses are pre-machined in the profile for the bottom door rail only. Any further machining work required for connection to the top door rail has to be performed on site. Installation instructions When fitting the top and bottom door rails please ensure that the protrusion of the glass width on either side of a door rail is even. In case the panels incorporate a carrier profile a proper section of the double brush sealing profile is fixed to the carrier profile by a fixing cartridge. Prior to machining the sealing profile at the top for the exact length from the bottom to the top door rail, first hang the panels from the track rail and align. 43 DORMA 37

39 HSW EASY SAFE ACCESSORIES VERTICAL SEALING PROFILES - PANEL TYPES Sliding panels As-delivered condition of the vertical sealing profiles: Cut lengths supplied from factory = System height 100 mm. Holes and recesses are pre-machined in the profile for the bottom door rail only. Any further machining work required for connection to the top door rail has to be performed on site. As-delivered length (System height 100 mm) Adapt profile length on site System height 5 30 Sliding panel Installation instructions When fitting the top and bottom door rails please ensure that the protrusion of the glass width on either side of a door rail is even. In case the panels incorporate a carrier profile a proper section of the double brush sealing profile is fixed to the carrier profile by a fixing cartridge. Prior to machining the sealing profile at the top for the exact length from the bottom to the top door rail, first hang the panels from the track rail and align. 38 DORMA

40 HSW EASY SAFE ACCESSORIES Sliding panels in segmented configurations 36 As-delivered condition of the vertical sealing profiles: Cut lengths supplied from factory = System height 100 mm. Holes and recesses are pre-machined in the profile for the bottom door rail only. Any further machining work required for connection to the top door rail has to be performed on site. As-delivered length (System height 100 mm) 43 Adapt profile length on site Installation instructions When fitting the top and bottom door rails please ensure that the protrusion of the glass width on either side of a door rail is even. In case the panels incorporate a carrier profile a proper section of the double brush sealing profile is fixed to the carrier profile by a fixing cartridge. Prior to machining the sealing profile at the top for the exact length from the bottom to the top door rail, first hang the panels from the track rail and align. 43 System height Sealing profiles with the standard short type brushes in both brush channels. Sealing profiles with short type brushes in the inner brush channels and long type brushes in the outer brush channels. Sliding panel Sealing profile without brushes at the panel s free edge; sealing profile with short type brushes at the 90 adjoining panel DORMA 39

41 HSW EASY SAFE ACCESSORIES VERTICAL SEALING PROFILES - PANEL TYPES 36 Single action sliding panels (with TS 92 or ITS 96) / double action sliding panels (with ITS 96) As-delivered condition of the vertical sealing profiles: Cut lengths supplied from factory = System height 100 mm. As-delivered length (System height 100 mm) Adapt profile length on site System height Holes and recesses are pre-machined in the profile for the bottom door rail only. Any further machining work required for connection to the top door rail has to be performed on site Installation instructions When fitting the top and bottom door rails please ensure that the protrusion of the glass width on either side of a door rail is even. In case the panels incorporate a carrier profile a proper section of the double brush sealing profile is fixed to the carrier profile by a fixing cartridge. Prior to machining the sealing profile at the top for the exact length from the bottom to the top door rail, first hang the panels from the track rail and align. 40 DORMA

42 HSW EASY SAFE ACCESSORIES Single action sliding panels (with TS 92 or ITS 96) / double action sliding panels (with ITS 96) with Universal centre lock and Universal strike box 132 As-delivered condition of the vertical sealing profiles: Cut lengths supplied from factory = System height 100 mm. 10 Holes and recesses are pre-machined in the profile for the bottom door rail only. Any further machining work required for connection to the top door rail has to be performed on site. 43 Installation instructions When fitting the top and bottom door rails please ensure that the protrusion of the glass width on either side of a door rail is even. In case the panels incorporate a carrier profile a proper section of the double brush sealing profile is fixed to the carrier profile by a fixing cartridge. Prior to machining the sealing profile at the top for the exact length from the bottom to the top door rail, first hang the panels from the track rail and align. DORMA 41

43 HSW EASY SAFE ACCESSORIES VERTICAL SEALING PROFILES - PANEL TYPES Fixed panels As-delivered condition of the vertical sealing profiles: Cut lengths supplied from factory = System height 100 mm. Holes and recesses are pre-machined in the profile for the bottom door rail only. Any further machining work required for connection to the top door rail has to be performed on site. As-delivered length (System height 100 mm) Adapt profile length on site System height Installation instructions When fitting the top and bottom door rails please ensure that the protrusion of the glass width on either side of a door rail is even. In case the panels incorporate a carrier profile a proper section of the double brush sealing profile is fixed to the carrier profile by a fixing cartridge. Prior to machining the sealing profile at the top for the exact length from the bottom to the top door rail, first hang the panels from the track rail and align. 42 DORMA

44 HSW EASY SAFE NOTES DORMA 43

45 HSW EASY SAFE GENERAL INFORMATION Measuring up 46 Notes on portal systems 47 Finishes 47 Safety related information DORMA

46 DORMA 45

47 HSW EASY SAFE GENERAL INFORMATION MEASURING UP Important site measurements Height of structural ceiling Substructure height Height of suspended ceiling Track 1-metre datum line (site reference dimension) HSW system height Top surface of structural floor FFL Top surface of finished floor Clear width (finished wall) Stacking area depth Reshuffle bypass Stacking area width Wall frontage/closed wall system 46 DORMA

48 HSW EASY SAFE GENERAL INFORMATION NOTES ON PORTAL SYSTEMS Maintenance recommendation for high-frequency HSW systems Horizontal sliding walls with glass panels have been developed in order to provide retail outlets with generous and enticing frontages entrances that offer easy accessibility and an inviting appearance for customers. When the frontages are closed, they can double up as expansive shop windows. In cases where double-action sliding panels are used for main entrances as a portal system (i. e. in shopping malls or as similar operated HSW systems) they are submitted to very high daily traffic volumes and usage frequency rates. The door closers and pivot bearings used by DORMA have been successfully tested in accordance with the requirements of EN EN 1154 specifies 500,000 test cycles for manually operated closing devices. High-frequency portal systems such as the above can reach this number of cycles after just a few months. Consequently, DORMA recommends that such units be regularly maintained. The higher the usage levels, the more frequently the equipment should be serviced by either the installation firm or a similarly specialized fitter. In addition to any door closer that may be fitted, a suitable opening limiter (to be provided on site) will also be required as protection for single action and double action sliding panels. In the case particularly of public and highly frequented entrance systems, door closers are unsuitable as opening limiters as any excess pressure applied to doors will lead to high stress forces being applied at the sweep maximum. FINISHES Deviations in colour due to production procedures cannot be totally excluded. HSW systems with surface finishes 150, 157 and 700 contain different component materials. In the case of FSW (folding sliding walls) systems, for example, the folding hinges are always of aluminium, while the standard surface finish for brush profiles and end covers is black anodised (E6/C35). These various components can also optionally be anodised or powder-coated so that they resemble the ordered surface finish. The standard surface of upper locking units and upper locking bolts is a powder-coated RAL colour. Please find below a table with the standard surface combinations within the range of the different surface varieties. Typical manufacturing flow marks appear when anodising the milled area of the track rail modules. As an alternative to the anodized EV 1 surface finish, we therefore offer modules and track rails in all lengths in a powder-coated version similar to EV 1 for visual reasons. General care instructions The surface finishes of the fittings are not maintenance-free and should be cleaned according to their material and design. For metallic surfaces (anodised finishes, stainless steel) please use appropriate cleaning agents without abrasive additives only. For varnished surfaces please use appropriate solvent-free cleaning agents only. Standard surface combinations for Finishes cover profiles end caps upper lockings Aluminium DORMA-Glas No Aluminium mill finish 100 Aluminium silver 109 Aluminium similar satin stainless steel 150 Aluminium similar satin stainless steel (for profile material) 159 stainess steel C31 Special anodised 199 Powder coated colours DORMA-Glas No. Black powder-coated 304 Similar EV1 powder-coated 318 Traffic white 350 High weather resistant coated 398 Special powder-coated colour 399 Stainless steel DORMA-Glas No. Satin stainless steel 700 DORMA 47

49 HSW EASY SAFE GENERAL INFORMATION SAFETY-RELATED INFORMATION Important safety-related information for the mounting and use of DORMA glass fittings (Follow these instructions in addition to the mounting and operating instructions in order to avoid damage of product and damage to person or property.) Important: All users have to be informed about relevant points mentioned in these safety-related information and the mounting and operating instructions! General information 1. DORMA recommends using of: TSG-H (heat soaked toughened safety glass) to DIN EN LSG (laminated safety toughened glass) according to EN ISO DORMA glass fittings are not suitable for application in rooms where chemicals (e. g. chlorine) are used such as indoor swimming pools, saunas or salt-water pools. 3. Never move sliding panels faster than walking speed and always stop the door manually before it reaches end position. 4. Do not shut swing doors with excessive force. Install door stop to prevent door from opening too far. Mounting 1. Only properly qualified and specially trained staff is authorised to mount DORMA glass fittings. 2. Never use glass with conchoidal fractures and/or damaged edges. 3. Due to crushing hazards among others in the area of the secondary closing edge and possible injury caused by breakage of glass during mounting, corresponding protective clothing (especially gloves and protective goggles) is required. 4. Clean clamping area with fat solvent (standard commercial cleaning agent) before mounting the glass fitting. 5. Never use clamping shoes on structured glass surfaces (except on satined glass) or glass of heavily varying thickness unless with a corresponding levelling layer. 6. Never use clamping shoes on self-cleaning coatings. 7. When adjusting glass elements, always stick to the required clearance for the respective fitting. Adjust clearance so that the glass does not touch hard components such as glass, metal or concrete. 8. Make sure not to use excessive force when installing the glass (avoid local stress resulting from very tight screws). Maintenance Check fittings at regular intervals for proper positioning and smooth running and door for correct adjustment. Especially highlyfrequented door systems require inspection by properly qualified staff (specialised companies or installation firms). Immediately replace damaged glass elements (no glass flaking and/or conchoidal fractures)! Subject to change without notice. For practical planning, please use our drawings DORMA-Glas DETAIL. 48 DORMA

50 HSW EASY SAFE NOTES DORMA 49

51 HSW EASY SAFE NOTES 50 DORMA

52 HSW EASY SAFE NOTES DORMA 51

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