FASTWALL. Brick-Faced Cladding System

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1 FASTWALL Brick-Faced Cladding System An innovative, weather-resistant way to clad, infill or build a wall with real brick slips at speed and with efficiency.

2 2 FASTWALL FOR TIGHT PROJECT SCHEDULES THAT DEMAND AN AUTHENTIC AND DURABLE FINISH. Ease of installation and strength are among the many benefits of using Fastwall on your next project. It is an innovative, weather-resistant way to clad, infill or build a wall with real brick slips at speed and with efficiency. The cladding system provides the perfect solution for situations where traditional brickwork is not suitable. With Fastwall you won t have to compromise on design it s available with any Ibstock or other brick finish, in a variety of panel shapes and sizes. Ideal for either exterior or interior applications, the robust system can be used on a wide range of projects from shop fit-outs, where speedy construction is needed, to refurbishments of pedestrian underpasses which require high strength. The 20mm thick brick slips are bonded to a patented backing and feature a unique interlocking system that makes the lightweight units easy to install on site. USE FASTWALL WITH Staggered gables Over cladding of existing walls Lightweight framing Hanging features Large areas of brickwork Matching traditional brick Our Ibstock Kevington Design Advisors are architectural professionals with experience in practice, and will be delighted to help you create effective solutions for all types of building projects. For our team to assist you with design and specification advice, call

3 3 BRICK Grangegorman Blend (adaption of Ivanhoe Cream) more details on page 8

4 4 PRODUCT RANGE There are thirteen standard panels in the Fastwall range: PANEL STRETCHERS COURSES TYPICAL PANEL WEIGHT (up to) TABAN 5 stretchers 8 courses high up to 30kg DORBEN 4 stretchers 8 courses high up to 23kg GURBAN 3 stretchers 8 courses high up to 18kg JIRAN 2 stretchers 8 courses high up to 12kg NIKEN 1 stretcher 8 courses high up to 6kg EXTERNAL CORNER 1 stretcher/return 8 courses high up to 9kg END LEFT 1 stretcher 8 courses high up to 4kg END RIGHT 1 stretcher 8 courses high up to 4kg REVEAL 102MM LEFT 1 stretcher/return 8 courses high up to 3.5kg REVEAL 102MM RIGHT 1 stretcher/return 8 courses high up to 3.5kg REVEAL 215MM LEFT 2 stretcher 8 courses high up to 5kg REVEAL 215MM RIGHT 2 stretcher 8 courses high up to 5kg SOFFIT 5 stretchers 1 course high up to 14kg TABAN DORBEN

5 5 GURBAN JIRAN NIKEN END RIGHT SOFFIT END LEFT ER/END REVEAL 102MM RIGHT REVEAL 102MM LEFT Drawings of the panels are available in either pdf or AutoCAD.dwg format to aid architects and other designers with the application of Fastwall. For copies of the drawings please contact our Design Advisors on or your local Ibstock Kevington representative, who will arrange them for you. RIGHT MM REVEAL LEFT MM REVEAL REVEAL 215MM LEFT EXTERNAL CORNER REVEAL 215MM RIGHT

6 6 SYSTEM BENEFITS EFFICIENT INSTALLATION Limited number of skills and tools required Can be installed in most weather conditions Lightweight to handle Easy to adjust on site Post pointed, interlock system makes fast assembly Suitable for timber frame and metal stud construction Cost saving on labour BRICK - In addition to on-site advice, Ibstock s Design Advisors are able to assist with application advice, scheduling and take-off guidance together with drawing information for the on-site application. EXCELLENT DURABILITY Weatherproof Ibstock Kevington provides a durability warranty on Fastwall brick slip cladding panels, subject to correct installation Compliant with Energy Saving Opportunity Scheme (ESOS) and packaging regulations Excellent performance under wind loading, impact loading, rain penetration, spread of flame, accelerated weathering and freeze/thaw resistance testing Full third party performance testing by Lucideon (formally CERAM), the materials development and commercialisation organisation. Suitable for internal and external use. The brick slips are adhered to the glass reinforced plastic (GRP) backing panels with BBA Certified 2-part epoxy adhesive in our factories CERTIFICATE No 12/4893 VERSATILE FINISH Natural clay brick slips Can be matched to existing brickwork Mortar colour of your choice Overlapping lip preventing water ingress Invisible inter-locking Suitable for new builds Architecturally aesthetic

7 7 BRICK Roughdales Red Multi Rustic BRICK Capital Brown Multi Stock

8 8 CASE STUDY PHOENIX CARE CENTRE, GRANGEGORMAN, CO. DUBLIN KEY PROJECT FACTS Architects Maloney O Byrne worked with Ibstock Kevington to develop a bespoke brick at the Ibstock Leicester factory 54 bed low secure unit has been designed to provide a non-institutional therapeutic environment WINNER - BEST INTERNATIONAL PROJECT BRICK DEVELOPMENT AWARDS A state of the art replacement for the old 1814 Grangegorman Mental Health facility in Ireland. Created as a non-orthogonal arrangement of single, two and three storey blocks around two central courtyards. To reinforce contemporary design, the brick detailing was continued to the underside of large, exposed soffit areas using Fastwall panels.

9 9 BRICK Grangegorman Blend (adaption of Ivanhoe Cream)

10 10 CASE STUDY SAINSBURY S STORE, EAST KILBRIDE The extension and refurbishment of Sainsbury s East Kilbride store was part of a major expansion plan by one of the leading UK supermarket chains. ADF Architects met the challenge of meeting a very tight 30 week build and refit deadline with no store closure. Due to ease of installation, they decided to use the Ibstock Kevington Fastwall system to deliver this project. Prefabricated off-site, the brick slip panels finished with mortar have the full appearance of traditional brickwork. The Fastwall panels enabled the external cladding to be completed in two weeks without the requirement for scaffolding as a scissor lift was sufficient. EXTERNAL CLADDING COMPLETED IN JUST TWO WEEKS THANKS TO FASTWALL BRICK Roughdales Red Multi Rustic

11 11 FASTWALL CAN HELP TO ACHIEVE UNIQUE AND INNOVATIVE AESTHETICS BRICK Birtley Olde English CASE STUDY SLIDING WALL, MARGATE London s East End artist, Alex Chinneck has gained a reputation for his sculpturally complex remodelling of derelict buildings. Alex chose to use Fastwall on this project due to it s simplicity, speed and versatility of design. With guidance from Smith and Wallwork Engineers, a unique effect was created on this derelict 3 storey house in Margate by replacing the original brick frontage with a new slipped façade, using Fastwall panels on a semi-rigid GRP substrate.

12 12 FASTWALL INSTALLATION GUIDANCE Fastwall panels are secured to the battens (or rails) using the recommended fixing points. (Battens or rails are not necessary if fixing to existing masonry or concrete). For detailed drawings and fixing guidance for various wall constructions, please contact your local Design Advisors on Typical section examples of A B C timber frame Metsec (light gauge steel frame) masonry/concrete substrates A B Double battens at movement joint positions Fastwall panels are best erected from bottom left to top right, starting from a corner or abutment to traditional brickwork. Lip uppermost Keep panels to line and level. Movement joint Ensure panels are the correct way up. The lip should be uppermost for the next course of panels to sit against once sealant has been applied.

13 13 C Movement joint Movement joints should be incorporated at 6 metre centres (horizontally and vertically) and below window sills, above plinths and, if necessary, internal corners. Once a panel is in position apply sealant along the receiving edges before placement of the next panel. Lip Sealant Once all panels are fixed into position the wall is ready for mortar pointing. Avoid part-pointing panels to maintain mortar colour consistency. It is recommended to point the panels in entirety after placement to avoid potential mortar colour difference at panel joints. Easipoint Fastwall Historic is an easy to apply gun injection mortar, however sand/cement mortar can be used to match adjacent, traditionally built brickwork. The Design Advisory Service is certified to ISO 9001: 2008

14 14 Ibstock Kevington is the UK s largest brickwork special shape and masonry fabrication company with 16 manufacturing sites across the country. Our nationwide coverage ensures that we can supply the products you need quickly and cost effectively supported by an experienced technical and design service team. Chimneys Eco Products Brickwork Components Fastwall Cut and Bond Feature Headers Arches Glazed Bricks Special Shapes Precast Engraving Service

15 15 Brick Slips, Masonry Cutting & BrickTile Nexus CNC Cutting Birtley Manchester IBSTOCK KEVINGTON NATIONWIDE OPERATIONS Nostell Chesterton Midlands Cutting Centre (Chesterton) Umbra Lodge Lane Leicester Stowmarket Underslung Soffits Gloucester Cattybrook Hampshire Swanage Gatwick Laybrook West Hoathly Ashdown Please check the suitability of Fastwall for your next project with an Ibstock Kevington Design Advisor, who will be able to assist with design and specification queries on SUSTAINABILITY THE IBSTOCK KEVINGTON WAY Environmental responsibilities are fundamental to how we conduct our business. Our clay products have a long service life of over 150 years and our sites are certified to the International Energy Management standard ISO This ensures our Fastwall brick slips are energy efficient.

16 Sales Enquiries t: e: Design & Technical Helpline t: Samples & Literature t: Ibstock Kevington, Leicester Road, Ibstock, Leicestershire, LE67 6HS Although the instructions contained in this publication and any other information published by Ibstock Limited are believed to be accurate at the date of publication, they are strictly for guidance only and Ibstock Limited accepts no liability in relation to their use or for any losses, howsoever caused. You are responsible for taking all reasonable steps to ensure your use of the goods/products conforms to all applicable health and safety requirements from time to time. If in doubt, please consult appropriately qualified persons. All products sold by Ibstock Limited are sold subject to Ibstock Limited s Terms and Conditions of Sale, a copy of which is available on request. CI/SfB (F10) August 2017