PRODUCTION OF POLYETHYLENE AND POLYPROPYLENE PIPES KONTI KAN DRAIN PIPE.

Transcription

1 PRUCTION OF POYETHYENE AND POYPROPYENE PIPES KONTI KAN DRAIN PIPE

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3 СО СONTENTS INTRUCTION...2 KONTI KAN DRAIN PROGRAM...5 HDPE/PP KONTI KAN DRAIN SUBSOI DRAINAGE PIPE...6 KONTI KAN DRAIN HDPE SMOOTH PIPE...12 KONTI KAN DRAIN PP SUBSOI DRAINAGE OF TRAFFIC AREAS...16 INSTRUCTIONS FOR TRANSPORTATION AND INSTAATION...21 STANDARDS...23 CERTIFICATES...24 ABORATORY TESTING...25

4 WECOME TO OUR WORD Konti Hidroplast is part of the world's largest manufacturer and supplier of high performance plastic pipes and offers the est and the most cost effective pipe systems for its customers. Konti Hidroplast specialises in polyethylene pipe systems for gas and water transportation in the utilities and industrial markets. MARKET ORIENTED Konti Hidroplast products find a road range of applications in the industrial and utilities market on a worldwide scale. The water and gas distriution enterprises are important sectors for high integrity products where the maintenance of water quality and the safe transport of gaseous fuels are of paramount importance. Industrial applications include alternative energy installations in landfill gas systems to effluent transportation and mineral slurry. Products are widely used in pipeline installation, repair and maintenance. Many of the rands in the Konti Hidroplast portfolio have a long record of innovation in meeting the needs of the water and gas utilities. Being one of the foremost pioneers in polyethylene pipe systems, Konti Hidroplast is continually improving and updating its offer to meet the ever growing needs of the distriution engineer, ensuring they stay at the forefront of world gas and water distriution/treatment systems. 2

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6 CUSTOMER FOCUS The key to our success lies in the commitment to provide the highest quality service and support. We are a team of highly motivated and experienced individuals. We place the utmost importance оn meeting the needs of our customers, constantly evolving our extensive product portfolio to meet the ever changing demands of the water and gas utilities, industrial and foreign markets. QUAITY Konti Hidroplast is a result-driven usines its people, products and service. Designed, manufactured and supplied under EN ISO 9001:2000 accredited Quality Management Systems, Konti Hidroplast products comply with relevant national, European and international product standards to ensure complete reliaility for our customers. Besides the ISO certificates for Quality Management Systems and ecology, the gas pipes are also certified y DVGW CERT GmH. THE ENVIRONMENT Committed to sustainale manufacture and systems, Konti Hidroplast operates and maintains an environmental policy fully accredited y ISO

7 KONTI KAN DRAIN PROGRAM KONTI KAN DRAIN program contains two product groups: 1. HDPE/PP KONTI KAN DRAIN SUBSOI DRAINAGE PIPE KONTI KAN DRAIN HDPE /PP Doule wall corrugated KONTI KAN DRAIN HDPE /PP Smooth pipe 2. KONTI KAN DRAIN PP SUBSOI DRAINAGE OF TRAFFIC AREAS A special need requires an adequate solution for drainage of susoil. Konti Hidroplast is furnished with various equipment which guarantees a wide range of slots and solutions for these products ADVANTAGE ight weight High structure arge length Easy to install Flexile Chemically inert Arasion resistance Cost effective APPICATION Golf courses andfill Parks andscaping Agriculture Retaining walls Highways and roads Sludge drying eds TYPE OF SOTTING / PERFORATION SOT PATTERN: TP P MP UP (TP) FUY SOTTED over the entire pipe cross section (3) (P) PARTIAY SOTTED slotting at approximately 220 of the section (MP) MUTI PURPOSE sllotting at approximately 120 maximum of 1 over cross section. (UP) UNSOTTED conveyance pipes (watertight with o-ring, for transporting drainage water) 5

8 1. HDPE/PP KONTI KAN DRAIN SUBSOI DRAINAGE PIPE KONTI KAN DRAIN HDPE/PP DOUBE WA CORRUGATED Type R2, pipe with smooth inner surface and profiled external surface. KONTI KAN DRAIN HDPE SMOOTH PIPE Type R3, circular solid wall pipes with a homogeneous wall structure and a smooth inner and outer surfaces. KONTI KAN DRAIN HDPE/PP DOUBE WA CORRUGATED PIPE PRUCT DATA PRUCT STANDARD: EN DRAINAGE STANDARD: BS 4962:1989; DIN MATERIA: HDPE/PP DIMENSIONS: DN/ 6

9 TABE 1 Pipe type: R2 ength: 6 m straight pipe, coil length 25 or 50 m Numer of slots per ri: 2 Type of perforation: P ID Pipe code /2P 2200 PIPE CE 220 COECTION NO. OF SOTS PER METER - mm mm cm²/m % / m - 90/2P /2P /2P /2P /2P TABE 2 Pipe type: R2 ength: 6 m straight pipe, coil length 25 or 50 m Numer of slots per ri: 3 Type of perforation: TP ID Pipe code /3P 3600 PIPE CE 3 COECTION NO. OF SOTS PER METER - mm mm cm²/m % / m - 90/3P /3P /3P /3P /3P TABE 3 Pipe type: R2 ength: 6 m straight pipe Numer of slots per ri: 2 Type of perforation: MP ID A/2 45 Pipe code ID or /2D 1300 PIPE CE 130 COECTION NO. OF SOTS PER METER - mm mm cm²/m % / m - 200/2D /2D /2D /2D

10 TABE 4 Pipe type: R2 ength: 6 m straight pipe Numer of slots per ri: 3 Width slot: 4.8 mm Type of perforation: MP ID PIPE CE 1 COECTION NO. OF SOTS PER METER - mm mm cm²/m % / m - 400/3D /3D Pipe code ID or /3D /3D /3D sn4/3D 1000 SN sn8/3D 1000 SN TABE 5 Pipe type: R2 ength: 6 m straight pipe Numer of slots per ri: 2.1 Type of perforation: P PIPE CE 220 COECTION NO. OF SOTS PER METER - mm mm cm²/m % / m - 200/2.1D ID 250/2.1D /2.1D Pipe code ID or /2.1D /2.1D TABE 6 Pipe type: R2 ength: 6 m straight pipe Numer of slots per ri: 3 Type of perforation: P ID Pipe code ID or /3D 2000 PIPE CE 220 COECTION NO. OF SOTS PER METER - mm mm cm²/m % / m - 200/2D /2D /2D /2D

11 TABE 7 Pipe type: R2 ength: 6 m straight pipe Numer of slots per ri: 4 Type of perforation: TP PIPE CE 3 COECTION NO. OF SOTS PER METER - mm mm cm²/m % / m - ID Pipe code ID or /4D /4D /4D /4D /4D TABE 8 Pipe type: R2 ength: 6 m straight pipe Numer of slots per ri: 6 Slot width: 4.8 mm Type of perforation: TP ID Pipe code ID or /6D 3600 PIPE CE 3 COECTION NO. OF SOTS PER METER - mm mm cm²/m % / m - 500/6D /6D /6D sn4/6D 1000 SN sn8/6D 1000 SN PRUCT STANDARD: EN DRAINAGE STANDARD: BS 4962:1989; DIN MATERIA: HDPE/PP DIMENSIONS: DN /ID TABE 9 Pipe type: R2 ength: 6 m straight pipe Numer of slots per ri: 2 Slot width: 3.2 mm Type of perforation: MP ID A/2 45 PIPE CE 130 COECTION NO. OF SOTS PER METER - mm mm cm²/m % / m - ID200/2D ID250/2D ID300/2D Pipe code ID or /2D

12 TABE 10 Pipe type: R2 ength: 6 m straight pipe, Numer of slots per ri: 3 Slot width: 4.8 mm Type of perforation: MP ID PIPE CE 1 COECTION NO. OF SOTS PER METER - mm mm cm²/m % / m - ID400/3D ID500/3D ID600/3D ID800/3D Pipe code ID or /3D 1600 TABE 11 Pipe type: R2 ength: 6 m straight pipe Numer of slots per ri: 2.1 Slot width: 3.2 mm Type of perforation: P ID PIPE CE 220 COECTION NO. OF SOTS PER METER - mm mm cm²/m % / m - ID200/2.1D ID250/2.1D ID315/2.1D Pipe code ID or /2.1D 2200 TABE 12 Pipe type: R2 ength: 6 m straight pipe Numer of slots per ri: 3 Slot width: 3.2 mm Type of perforation: P ID PIPE CE 220 COECTION NO. OF SOTS PER METER - mm mm cm²/m % / m - ID200/3D ID250/3D ID300/3D Pipe code ID or /3D

13 TABE 13 Pipe type: R2 ength: 6 m straight pipe Numer of slots per ri: 4 Slot width: 3.2 mm Type of perforation: TP ID PIPE CE 3 COECTION NO. OF SOTS PER METER - mm mm cm²/m % / m - ID200/4D ID250/4D ID300/4D Pipe code ID or /4D 3600 TABE 14 Pipe type: R2 ength : 6 m straight pipe Numer of slots per ri: 6 Slot width: 4.8 mm Type of perforation: TP ID PIPE CE 3 COECTION NO. OF SOTS PER METER - mm mm cm²/m % / m - ID400/6D ID500/6D ID600/6D ID800/6D Pipe code ID or /6D

14 2. KONTI KAN DRAIN HDPE SMOOTH PIPE PRUCT STANDARD: EN DRAINAGE STANDARD: BS 4962:1989; DIN MATERIA: HDPE DIMENSIONS: DN / COECTION CCA. 3% TABE 15 Pipe type: R3 ength: 6 m straight pipe Slot width: 6 mm Type of perforation: P F P SDR 220 COECTION mm - mm cm²/m % / m

15 TABE Pipe type: R3 ength: 6 m straight pipe Slot width: 8 mm Type of perforation: P SDR COECTION mm - mm cm²/m % / m F P

16 TABE 17 Pipe type: R3 ength: 6 m straight pipe Slot width: 10 mm Type of perforation: P F P SDR 220 COECTION mm - mm cm²/m % / m

17 TABE 18 Pipe type: R3 ength : 6 m straight pipe Slot width: 4.8 mm Type of perforation: MP 60 Ø 60 F P 1 SDR mm - mm cm²/m %/m COECTION Besides these perforation solutions, the performance of the perforation equipment allows for a numer of other perforation width and length solutions. For your solution, please contact the commercial sector of Konti Hidroplast. 15

18 KONTI KAN DRAIN PP SUBSOI DRAINAGE OF TRAFFIC AREAS KONTI KAN PP HM Drain Pipe was developed specifically for use in tunnels and railroads. In these applications, the material is especially exposed to high static and the dynamic installation and flushing are provided with slot width of 5 mm. The pipes can e installed directly in the load area of railways and the solutions SN8 or SN16 are availale depending on the static requirements. KONTI KAN PP HM Drain are solid-wall drainage pipes compliant with DIN , type R3, for use in sophisticated drainage systems. APPICATION The main application is for drainage in tunnels and rail constructions with a special approval. KONTI KAN PP HM Drain Pipe is particularly suitale for the following applications: Under high static and dynamic loads, even under rail loads With different soil conditions, e.g G3 (cohesive mixed soils, silt) For high surpluses With overfill of coarse ackfill With frequent flushing of the pipeline

19 PRUCT RANGE Partly-slotted, multi-purpose fully-slotted, pipes with 5 mm slotting and conveyance pipes Universal fittings range PP shaft range, DN 400 and 500 DN 1000 shaft PIPE DIMENSIONS DN 160, 200, 250, 315 PROPERTIES Standard pipe length: 6 m Slot pattern: - P partly-slotted (slotting approx. 220 ) - MP multi-purpose (slotting approx. 120, watertight sleeve connection with o-ring) - TP fully-slotted (slotting over the entire pipe cross section) UP conveyance pipe (unslotted, watertight with o-ring, for transporting drainage water) Standard slot width 5 mm, water admission area 100 cm²/m Colour: lack Ring stiffness according to EN ISO 9969 > 8 kn/m² = SN8 For use in the inner load area of railway loads, availale in Sn16 Compatile with all other standard designed pipes and fittings TECHNICA INFORMATION According to the issued European tunnel and rail approvals, the pipe can e used in different pressure zone of railway lines. Konti Kan PP hd drain pipe SN16 the internal pressure range Konti Kan PP hd drain pipe SN8 the external pressure range 0,5 m Konti Kan PP hd drain pipe SN8 the outside pressure range 1,5 m 1:1 2:1 outside external pressure pressure range range internal pressure range pressure range external pressure range outside pressure range 17

20 MATERIA KONTI KAN PP HM Drain pipe and fittings are made from high quality polypropylene with no added fillers. Mechanical resistance: The material is characterized y high rigidity in the optimal comination with high impact strength. The unfilled material ensures excellent long-term resistance characteristics. Chemical resistance: KONTI KAN PP HM Drain Pipe is resistant to acids and alkali (from ph 2 to ph 12). KONTI KAN PP HM Drain Pipe possesses excellent thermal staility oth at low and at high temperatures. There are no limits regarding the temperatures that generally occur in the media. In addition, KONTI KAN PP HM Drain Pipe is characterized y high easiness of laying. Easy and fast installation is possile wit the 6 m length and factoryplugged doule sockets. PRUCT RANGE KONTI KAN PP HM Drain Pipe SN 8 and SN 16 are high load-pipe system made of PP according to DIN (type R3) with connected sockets, without recycled material, not foamed, not filled. Tested and quality controlled. DN / TYPE OF SOTTING COECTING cm 2 /m TP 100 P 100 MP 100 UP TP 100 P 100 MP 100 UP TP 100 P 100 MP 100 UP TP 100 P 100 MP 100 UP 18

21 (TP) FUY SOTTED over the entire pipe cross section (360 ) DN 160, 200, 250, 315, The width of perforation of the tue is 5 mm Water inlet area > 100 cm 2 / m (P) PARTIAY SOTTED DN 160, 200, 250, 315 Standard slot width 5 mm Slotting at approximately 220 of the section Water inlet area > 100 cm 2 / m (MP) MUTI PURPOSE DN 160, 200, 250, 315, Standard slot width of 5 mm Slotting at over a maximum of 1 over cross section Water inlet area > 100 cm 2 / m (UP) UNSOTTED PIPE Watertight with socket and ruer gasket, for transportation of drainage water, compatile with all range of standard fittings, according to EN , ecause of their standard dimension ADVANTAGES The heavy duty pipe system made out of polypropylene without fillers PP-HM polypropylene compliant with DIN EN 1852 offers advantages at all levels with safety for the highest demands: The solid-walled pipes ensure high impact resistance and very high resistance to point loads High quality under high static and dynamic loads Suitale for all soil types G1 to G3 as specified in EN 1610 The smooth inner surface ensures excellent hydraulic characteristics, installation and the lowest gradient possile Pipes are high pressure, up to 340 ar flush cleaning and correspondent to the high demands needed at dewatering of the railway construction in the pipe system The standard slotting of the tue is 5 mm, according to DIN Very high fall impact resistance These slots are easily cleaned y flushing These slots offer large protection against clogging of the water inlet - Extensive shaft and fitting range - High temperature resistance KONTI KAN PP HM Drain Pipes are compatile with the whole range of standard fittings, according to EN , ecause of their standard dimensions. 19

22 INSTRUCTIONS FOR TRANSPORTATION AND INSTAATION TRANSPORTATION MATERIA INPUT CONTRO KONTI KAN PP HM Drain Pipe, fittings and sealing elements should e checked for any damage and completeness upon delivery. Furthermore, make sure that they match the requirements. Damaged parts must not e installed and must e returned to the supplier. UNOADING OF THE VEHICE When unloading is done y an excavator or a crane, a elt must e used for unloading. Ropes, chains or similar means are not permitted. Tilting, throwing down or dropping of the pipes should e avoided. Slings should e attached to the outer timer frame with a wooden frame and with a person to control y hand. Unloading and handling this pipe at temperatures elow 0 C should e specially treated or avoided. STORAGE ON THE SITE The storage of KONTI KAN PP HM Drain Pipe in timer frames should e on a flat, level surface. The surface of these areas must e sufficiently strong to ensure that the pipes with packing will not sink. The point loads should e avoided. For longer storage, outdoor pipes and fittings must e protected from direct sunlight. Storage periods of more than 1 year should e avoided. The height of the stored pipes should not exceed 1 m. The pipes should e protected against rolling off the side. It should e done with minimum 2 wooden frames. When stacking is done, it should e checked that the storage of crates is done wood on wood. 20

23 TRANSPORT TO THE PIPEINE TRENCH For the transport of individual pipes and fittings of up to DN 250 for a pipeline trench, due to the low weight, no special lifting equipment is required. In nominal sizes of 315 and 400 mm, the use of a lifting device is recommended. ifting should e done only with a help of special lifting elts. Hooks, chains or other aids which can result in sharp or shock loads should e avoided. EXCAVATION AND COMPACTION For security reasons, the excavation widthat least meet the requirements of DIN EN The trench must e free of water until completion of the installation work. The layout of pipes in the trench should e done according to the rules for trench edding, with good compaction of the soil, so as to avoid the point load prolem. PIPE SUPPORT EQUIPMENT After excavation, the trench soil should e free of stones (over 32 mm particle diameter is not permitted). The pipe edding should e stone-free, with a minimum of 10 cm, compatile with the soil material according to the standard soil classification.. INSTAATION 1. MATERIA CONTRO Before installation of pipes and fittings, they should e checked for damage. Damaged pipes or fittings should not e installed. 2. THE INSTAATION OF KONTI KAN PP HM DRAIN PIPE must not e done at temperatures elow 0 C. At temperatures elow + 8 C special care must e taken when installing the pipes. Changes in direction y ending are not allowed. Use either welded fittings or shafts. The pipe joints and pipe spigot ends must e cleaned efore installation. 21

24 KONTI KAN PP HM Drain Pipe should e installed with the sockets against the direction of water flow. For multi-purpose tues and non-slotted pipes, make sure that when connecting with the sockets, sealing gaskets are used. For all connectors of KONTI KAN PP HM Drain Pipe a luricant has to e used. Oil or grease should not e used. 3. CUTTING OF KONTI KAN PP HM DRAIN PIPE can simply e done (right angle cut) y a fine-tooth saw or a pipe cutter and one should cut to the desired length. Burrs and irregularities of the partitions should e removed y a scraper or a knife. Spigot ends are chamfered. PREPARATION OF THE DRAINAGE AREA The drainage area (the area starting from the digging place to the eginning of the slits) starts with a pipe with the lowest availale slot series in the compacted soil with a high percentage of fine particles (kf 10-6m/s), emedded (maximum particle diameter 32 mm). According the configuration and needs of the drainage zone, there is a zone of usage of partially slotted (P) pipes and multi purpose pipes (MP). The region of Partially slotted (P) pipes has to e compacted y hand compaction. For multi-purpose pipes (MP), the area is filled with the same soil as the soil under the pipe and compacted y a hand compactor. After the compaction, it should e made sure that the pipe is not damaged y the hand compactor. COMPACTION DEVICE A good compression process must e performed with great care. The contamination of the slots can e prevented y temporarily covering with foil and the layer is removed after the filling. In a zone of existing groundwater, it is recommended to use the Fully slotted (TP) pipes. They are filled with 15 cm thick layer. The compression of the cover directly over the pipe to 30 cm overlap should e done y hand. In order to avoid damage of the pipe, compacting soil on top of the pipe y a device must e avoided The compacting of the filling material should e made in layers. The shoring is gradually removed. The filling material should e of non-cohesive soils, the soil group G1 (according to ATV DVWK A127 = GE, GW, GI, SE, SW, SI). The crushed material used should have grain of maximum 16 mm diameter. The degree of compaction must e at least 95% Dpr. BACKFIING OF THE TRENCH The ackfilling of the trench must e done in accordance with DIN EN The overfill has to e done in layers. For a cover of 0.3 m to 1.0 m only light compaction equipment can e used. Hence, only standard compression devices are used. INSPECTION AND CEANING OF THE INSTAED PIPE The installation process is completed after checking the integrity of the connection y a swiveling camera and a colour image and examining of flow. Prior to the camera inspection, the pipeline should e cleaned with high pressure flushing. KONTI KAN PP HM Drain Pipes are cleaned with a flushing pressure of 320 ar. 22

25 TYPICA TRENCH Backfill Varies Geotextile (optional) Filter Material (Course sand or aggregate of 7-15mm size) Bedding Material 2 x Pipe O.D. Varies Pipe Diameter 50mm (min) STANDARDS DIN Pipes and fittings for susoil drainage in traffic areas and underground engineering part 1: pipes, fittings and their joints made from PVC, PP and PE EN ISO 9969 Thermoplastics pipes. Determination of ring stiffness EN :2009 Plastic piping systems for non-pressure underground drainage and sewerage. Polypropylene (PP). Specifications for pipes, fittings and the system 1610 Construction and testing of drains and sewers EN :2007+A1:2009 Plastic piping systems for non-pressure underground drainage and sewerage. Structured-wall piping systems of non-plasticized polyvinyl chloride (PVC-U), polypropylene (PP) and polyethylene (PE). Specifications for pipes and fittings with smooth internal and profiled external surface and the system, Type B EN :2003 Plastic piping systems for water supply Polyethylene (PE) Part 2: Pipes 23

26 СERTIFICATES 24

27 RING STIFFNESS /RING FEXIBIITY ABORATORY TESTING MET - MASS FOW RATE ONGITUDINA REVERSION RESISTANCE OF HEATING - OVEN TEST IMPACT STRENGTH DENSITY 25

28 MАCEDONIA 1480 Gevgelija, Industriska