BUTYL SEALING TAPES. Round profile with integral shim. Block profile Block profile Laminated butyl sealing tape. integral foam shim

Transcription

1 BUTYL SEALING BUTYL STRIPS SEALING & TAPES 21

2 BUTYL SEALING TAPES EGO BUTYL SEALING TAPES are accurately profiled, plastic sealing tapes that have been in use as an adjunct or alternative to the conventional extrudable sealants for more than 30 years. They comply with the recommendations for use of IVD Instruction Sheet No. 5 (IVD = German Sealant Manufacturers Association). International test certificates and expert opinions confirm the outstanding properties of the EGO products. Properties Ready for use, non-reactive tapes that maintain their properties for decades Excellent durable adhesion, plastic with elastic components Self-welding, immediate performance after the application, free from solvents and resistant to ageing, Excellent water vapour resistance Physiologically harmless and environment-friendly Virtually unlimited shelf life Excellent compatibility with most common building materials including as well as with plasticiser-free films and building components manufactured from plastics such as polycarbonate, polyacrylate, PVC-U, polyethylene etc. The cmpatibility of the EGO butyl sealing tapes with sealants has to be confirmed by the respective manufacturer. We generally recommend our oxime and alkoxy curing silicone sealants. Butyl Qualities EGO Butyl qualities generally differ in: Density Compressive strength Tensile strength Peel strength Shore hardness 00 and/or penetration Tack Inner tensile strength Specific material properties such as: - Surfactant resistance - Chemical resistance - Melting properties Production Technology Our self-developed, flexible production technology enables us to manufacture customized products with a high quality stadard (DIN ISO 9001) and to offer an unusually wide variety of butyl sealing tapes regarding form, composition and properties. Block profiles with a thickness ranging from 0.5 mm to 40 mm and a width ranging from 3 mm to 400 mm Round profiles with a diameter of 2 mm to 30 mm Profiles with integral shims manufactured from cotton, nylon, rubber or foam to prevent the tape from stretching or as spacer shim) Any kind of lamination such as foils, textiles, fleece fabric or fabric mesh Rolls with a diameter of up to 500 mm Production of jumbo rolls with multiple strands Delivery in disposable or reusable packaging Delivery in drums Round profile Round profile with integral shim Round profile with integral foam shim Block profile Block profile Laminated butyl sealing tape 22

3 BUTYL SEALING TAPES Individual special profiles We gladly satisfy individual customer requests and offer a wide variety of EGO butyl sealing tapes Special profiles (e. g. trapezoidal or u-form) Round profiles Stamped parts Lengths as from 4 cm Round profiles Special profile in u-form Stamped parts Packaging Options Based on our many years of experience we have developed excellent packaging options. In addition to the standard packaging in boxes practical, reusable packaging is available that consists of environment-friendly materials and will be permanently available. Outer cartons to protect intermediate layers and packaging units Cardboard discs (printable on request) for butyl sealing tape rolls Vertical cardboard supports to stabilize the butyl sealing tapes roll holders for the safe transport of jumbo rolls Wooden interlayers for the safe transport of butyl sealing tapes EGO outer carton with wooden interlayers Material in Drums Butyl can be supplied in specially adapted qualities in 200 l standard drums for further processing on drum melters. Processing options for butyl in drums can be found in a wide variety of industrial applications. Butyl in drums features a flow temperature of 125 C. We will be glad to adjust other flow temperatures on request. 23

4 DOUBLE-SIDED ADHESIVE BUTYL SEALING TAPES SERIES 210, 212, 214, 217, 219 and 226 are non-shrinking, solventfree, self-adhesive, plastic and sound-absorbing butyl sealing tapes. They are non-corrosive, compatible with most substrates and meet the requirements of IVD Instruction Sheets No. 5, 19-1, 19-2, 25, 29, 31 and 35. For technical data and usage guidelines please refer to our technical data sheets. Typical Uses Car manufacture Refrigeration and air conditioning Shipbuilding Sanitary and electrical installations Containers Furniture and interior construction Caravans Kitchens and bathrooms Façade engineering Roofs Apparatus engineering Silo technology and similar applications 210, mm diam. Durchmesser 22 x 9 m Grey grau mm diam. Durchmesser 22 x 7 m Grey grau x 8 mm 22 x 18 m Grey grau x 15 mm 18 x 18 m Grey grau x 20 mm 14 x 18 m Grey grau x 15 mm 18 x 12 m Grey grau ,5 1.5 x 15 mm 18 x 25 m grau Grey ,5 1.5 x 20 mm 14 x 25 m grau Grey , , 217 Sizes on request. Standard colour grey. 214 is also available in drums. 24

5 DOUBLE-SIDED ADHESIVE BUTYL SEALING TAPES PROPERTIES 219, Standard colour Sizes on request. Grey 226 Standard colour Article No. Sizes on request. Grey - Drum 200 l / 235 kg Grey is also available in drums. Permanent, strong bond 228, Colour Article No. Drum 200 l / 220 kg Black Drum 200 l / 220 kg Grey Colour Article No. Drum 200 l / 220 kg Black and 229 are available in drums and suitable for bulk melters at a flow temperature of approx. 125 C. Permanent, strong bond Material Properties of the Series by Comparison Compressive strength Inner tensile strength Tack 228 * 214 * Increase in values from the inside to the outside. Testing of the material properties at room temperature. For exact values see table Butyl Sealing Tape Properties on page

6 DOUBLE-SIDED ADHESIVE BUTYL SEALING TAPES EGOFERM EGOFERM is a premium quality, universal purpose butyl sealing tape featuring outstanding properties. For sealing joints in a wide variety of construction and industrial applications such as building, vehicle, staircase and metal construction, ship and boat building, silo and solar technology, air conditioning, refrigeration, mechanical engineering and solar engineering, stair and machine construction, electrical and electronics industry as well as industrial, greenhouse and roof glazing. Tropical grade available on request. EGOFERM 3 mm diam. 30 x 12 m Grey mm diam. 30 x 10 m Grey mm diam. 22 x 9 m Grey mm diam. 22 x 7 m Grey mm diam. 18 x 6 m Grey mm diam. 10 x 3 m Grey x 6 mm 22 x 30 m Grey x 8 mm 22 x 18 m Grey x 10 mm 22 x 18 m Grey x 15 mm 18 x 18 m Grey x 20 mm 14 x 18 m Grey x 10 mm 22 x 12 m Grey x 15 mm 18 x 12 m Grey x 20 mm 14 x 12 m Grey x 30 mm 10 x 12 m Grey mm diam. with 3.2 mm shimcord 18 x 6 m Grey In accordance with IVD Instruction Sheets No. 3-2, 5, 9, 19-1, 19-2, 24, 25, 29, 31, 35 EGOPOL, EGOPOL Reels Tropical grade available EGOPOL Standard Size Rolls/Box Colour Article No. 8 mm diam. 22 x 6 m Olive grey EGOPOL Reels Standard Size Metres/ Roll Colour Article No. 8 mm diam. 1.1 m x 8 x 10 Olive grey EGOPOL is certified by the Suddeutsche Kunststoffzentrum, Wurzburg as to its suitability for sealing fibre cement boards. The product moreover has the quality certificate Façades of the French SFJF (Syndicat Français des Joints et Façades, Paris). For sealing building components made of fibre cement, corrugated iron, fibre-reinforced polyester boards, concrete, wood etc. In accordance with IVD Instruction Sheets No. 5, 19-1, 25, 29, 31, 35 26

7 DOUBLE-SIDED ADHESIVE BUTYL SEALING TAPES PROPERTIES Producible butyl tape dimensions: Thickness from 0.5 mm to 40 mm; Width: from 3 mm to 400 mm. Butyl sealants in 200 l drums for drum melters DOUBLE-SIDED ADHESIVE BUTYL SEALING TAPES Drum 228 Drum Density 1) [g/cm 3 ] Service Temperature Compressive Strength 2) [N/mm 2 ] Tensile Strength 2) [N/mm 2 ] > > > > > > > Peel Shore Strength 3) Hardness Tack 5) [N/25mm] 00 4) [0-7,5] Haptics/ Consistency Inner Tensile Strength Properties/Certificates 4.5 Soft Low Standard/ Food 4 Medium Low Standard with rough texture/ Food, drinking water 4.5 Soft Low Universal grade, soft/food 5.5 Soft High Universal grade, hard/ Food 6 Soft High High tack/ Food 7.5 Soft High Melting range 125 C; extreme tack even on very porous substrates/food 6.5 Medium Low Melting range 125 C; very high tack on smooth substrates/food 229 Drum 1.37 > Soft Low Melting range 125 C; very high tack on smooth and porous substrates/ Food EGOFERM 1.2 > Medium High Premium, high inner tensile strength Resistance to ageing and UV radiation; impermeability to rain; thermal conductivity; flash point EGOPOL 1.9 > Medium Low Rough texture/ Label SNJF; Fibre cement; migration behaviour in water The results listed in this table are reference values for comparison of the products with each other. 1) Density acc. to ISO ) Compressive strength and tensile strength acc. to DTU 39.4, annex III. 3) Peel strength acc. to. LAB (stainless steel, 180 ) 4) Shore hardness 00, acc. to DIN ) Tack acc. to. Loop Tack Test (in accorddance with EN 1719). Classification as from 0 = not tacky to 7,5 = extremely tacky. The tensile strength and peel strength values indicated are based on the caulculated average values of our quality control. As these are no limit values deviations are possible. Application example: Sealing in the metal construction with 210 Application example: Sealing of butt joints with 212 and cover strip (here: caravan manufacture) 27

8 LAMINATED BUTYL SEALING TAPES EGOFERM with Nonwoven Can be plastered and painted over EGOFERM with Nonwoven is a self-adhesive, non-shrinking butyl sealing tape laminated with synthetic fleece fabric for reinforcement and reduction of surface tack. For the vapour-proof sealing of internal perimeter window joints. The product features excellent properties and is suited as covering seal for chimney flashings, butt joints between metal sheets, overlaps, connecting joints between canopy roofs and walls, perimeter joints around rooflights, garages, thermal insulation of greenhouse glazing and glass constructions, Profilit roof glazing, ventilation and sanitary EGOFERM with Nonwoven 1.2 x 50 mm 6 x 30 m Grey x 75 mm 4 x 30 m Grey x 100 mm 2 x 30 m Grey x 150 mm 2 x 30 m Grey x 50 mm 6 x 18 m Grey x 60 mm 6 x 18 m Grey x 80 mm 4 x 18 m Grey x 100 mm 2 x 18 m Grey x 120 mm 2 x 18 m Grey x 60 mm 6 x 12 m Grey x 80 mm 4 x 12 m Grey x 100 mm 2 x 12 m Grey x 120 mm 2 x 12 m Grey x 150 mm 2 x 12 m Grey x 200 mm 2 x 12 m Grey facilities, repair of roof, conservatory and shed roof glazing, sealing of walls, roofs, roof parapets and similar applications. In accordance with IVD Instruction Sheets No. 3-2, 5, 9, 19-1, 19-2, 24, 25, 29, 31, 35 EGOFERM with Nonwoven RS Can be plastered and painted over EGOFERM with Nonwoven RS 1.5 x 75 mm 4 x 25 m Grey x 100 mm 2 x 25 m Grey EGOFERM with Nonwoven RS is a premium quality, selfadhesive, non-shrinking butyl sealing tape covered on one side with a synthetic fleece fabric and with a double-sided selfadhesive butyl rubber surface for the fast, secure and vapour tight sealing of internal perimeter window joints. The fleece fabric surface of the sealing tape allows for painting, plastering and therefore completely covered installation. In accordance with DIN 522-4, A1, A2 paint compatible DIN 522-4, A3 paintable IVD Instruction Sheets No. 3-2, 5, 9, 24, 29, 31, 35 28

9 LAMINATED BUTYL SEALING TAPES EGOTAPE 1000 Permanently plastic 1 Elasticity of the film max. 300 % 1 Resistant to ageing and weathering Butyl tape UV resistant EGOTAPE x 50 mm 6 x 25 m Black x 75 mm 4 x 25 m Black x 100 mm 2 x 25 m Black x 150 mm 2 x 25 m Black EGOTAPE 1000 is a self-adhesive, non-shrinking, plastic butyl sealing tape laminated with a highly flexible, transparent PE film that can be stretched up to 300 % in two dimensions. The film primarily helps to apply the tape whereas the seal is provided by the butyl sealing tape. Covering seal for construction and connecting joints in a wide variety of construction and civil engineering applications. Simple and durable sealing of roof penetrations such as rooflights, ventilation ducts, pipes, antennas and chimneys. In accordance with IVD Instruction Sheets No. 5, 19-1, 19-2, 25, 29, 31, 35 EGOTAPE 2000 EGOTAPE 2000 is a self-adhesive, non-shrinking butyl sealing tape laminated inseparably with a tear resistant aluminium composite foil. Covering seal for construction and connecting joints in a wide variety of construction and civil engineering applications, e. g. for silos, ventilation systems, air conditioning, shed roofs, halls, roof glazing, conservatories, solar technology, industrial construction, car manufacture, caravans, roof hoods, roof lights, expansion joints. In accordance with IVD Instruction Sheets No. 5, 19-1, 19-2, 24, 25, 29, 31, 35 EGOTAPE x 40 mm 8 x 25 m Black x mm 6 x 25 m Black x 50 mm 6 x 25 m Black x 60 mm 6 x 25 m Black x 80 mm 4 x 25 m Black x 100 mm 2 x 25 m Black x 35 mm 8 x 25 m Grey x 40 mm 8 x 25 m Grey x mm 6 x 25 m Grey x 50 mm 6 x 25 m Grey x 60 mm 6 x 25 m Grey x 80 mm 4 x 25 m Grey x 100 mm 2 x 25 m Grey x 120 mm 2 x 25 m Grey x 150 mm 2 x 25 m Grey x 200 mm 2 x 25 m Grey

10 LAMINATED BUTYL SEALING TAPES EGOTAPE 3000 Free from solvents and No release paper EGOTAPE 3000 Thickness x Foil Width Rolls/Box Colour Article No. 1 x 40 mm 8 x 30 m Grey x 50 mm 6 x 30 m Grey x 60 mm 6 x 30 m Grey x 80 mm 4 x 30 m Grey x 100 mm 2 x 30 m Grey EGOTAPE 3000 is a self-adhesive, non-shrinking butyl sealing tape laminated inseparably with a one-sided siliconised aluminium composite foil. Covering seal for construction and connecting joints in a wide variety of construction and civil engineering applications. The rolls are supplied with discs. In accordance with IVD Instruction Sheets No. 5, 19-1, 19-2, 25, 29, 31, 35 EGOTAPE High compressive strength 2 High tear and tear propagation resistance due to the cross lamination of the film 3 Suited as nail sealing tape 4 Screw sealing tape 1 2 Resistant to ageing and weathering UV stabilized 3 4 EGOTAPE x 50 mm 6 x 30 m Black x 75 mm 4 x 30 m Black x 100 mm 2 x 30 m Black x 150 mm 2 x 30 m Black x 200 mm 2 x 30 m Black x 250 mm 1 x 30 m Black x 300 mm 1 x 30 m Black x 400 mm 1 x 30 m Black EGOTAPE 4000 is a self-adhesive, - and solvent-free butyl sealing tape laminated with a highly tear resistant, UV stabilized, anthracite HDPE film. Due to its cross lamination the HDPE film features excellent tear and tear propagagtion resistance. Covering seal for construction and connecting joints in a wide variety of construction and civil engineering applications as well as for sealing building components in contact with the ground. Equally suited as nail sealing tape for roofs. To improve adhesion on sensitive substrates we recommend to use EGO Bonding Agent LF and/ or EGOPLAST FK. As a supplementary product for EGOTAPE 4000 EGO FOIL 4000 (without butyl, Article No ) may be used. This HDPE film (1 m x 150 m) can be bonded to substrates such as concrete using EGO Bonding Agent LF. In accordance with IVD Instruction Sheets No. 5, 19-1, 19-2, 24, 25, 29, 31, 35 30

11 LAMINATED BUTYL SEALING TAPES PROPERTIES Producible butyl tape dimensions: Thickness from 0.5 mm to 40 mm; Width: from 3 mm to 400 mm. Butyl sealants in 200 l drums for drum melters LAMINATED BUTYL SEALING TAPES EGOFERM with Nonwoven Density 1) [g/cm 3 ] 1.2 Service Temperature Compressive Strength 2) [N/mm 2 ] Tensile Strength 2) [N/mm 2 ] > Peel Shore Strength 3) Hardness Tack 5) [N/25mm] 00 4) [0-7,5] Haptics/ Consistency Inner Tensile Strength Properties/Certificates 4.5 Medium High Synthetic fleece fabric, can be covered with paint or plaster/ Resistance to liquid manure EGOFERM with Nonwoven RS 1.5 > Soft High Synthetic fleece fabric, can be covered with paint or plaster EGOTAPE C > Soft High PE-film, elasticity of the film max. 300% EGOTAPE > Soft High Tear resistant aluminium composite film EGOTAPE > Soft High Siliconized aluminium composite film without backing paper EGOTAPE C > Soft Low Highly tear-resistant, UV stabilized, HDPE film The results listed in this table are reference values for comparison of the products with each other. 1) Density acc. to ISO ) Compressive strength and tensile strength acc. to DTU 39.4, annex III. 3) Peel strength acc. to. LAB (stainless steel, 180 ) 4) Shore hardness 00, acc. to DIN ) Tack acc. to. Loop Tack Test (in accorddance with EN 1719). Classification as from 0 = not tacky to 7,5 = extremely tacky. The tensile strength and peel strength values indicated are based on the caulculated average values of our quality control. As these are no limit values deviations are possible. Application example: Installation of a shower tray with EGOFERM with Nonwoven Application example: Sealing roofs with EGOTAPE

12 BUTYL SEALING TAPES FOR SPECIAL APPLICATIONS EGO Insulating Tape Free from solvents and weathering and UV radiation EGO Insulating Tape Standard Size 3 x 38 mm 8 x 12 m Black EGO Insulating Tape is a preformed tape extruded onto siliconised backing paper. The material is self-welding and resistant to moisture, features excellent adhesion and outstanding insulating properties. For cable penetrations, cable glands, cable ends and similar applications. Electrical volume resistance: 2.4 x Ω. cm Dielectric strength: 10 kv/mm In accordance with IVD Instruction Sheets No. 5, 25, 29, 35 EGO Underground Construction Tape Free from solvents and weathering and UV radiation Compatible with Resistant to sewage water EGO Underground Construction Tape Standard Size 22 x 30 mm 4 x 3.7 m Grey EGO Underground Construction Tape is a preformed, premium quality, plastic, versatile sealing tape for seals between sewer pre-cast concrete inspection shaft rings acc. to DIN It features excellent compatibility with and adhesion to concrete and most common building materials including. For sealing shaft rings and similar pre-cast concrete components such as inspection shafts, sewers, sedimentation tanks, liquid manure tanks etc. In accordance with IVD Instruction Sheets No. 5, 29, 35 EGOTAPE 243 Free from solvents and weathering and UV radiation Resistant to sewage water Compensates tolerances EGOTAPE 243 Standard Size 8 x 30 mm 10 x 3.7 m Beige EGOTAPE 243 is a preformed, permanently plastic, solvent- and -free sealing tape. It is designed to bridge tolerances providing load transfer and additionally sealing properties. Uniform, non-elastic load transfer between pre-cast concrete inspection shaft rings during the assembly of inspection shafts for underground sewers and similar applications acc. to DIN 4034 Part 1. Levelling unevennesses of the substates EGOTAPE 243 prevents inspection shaft rings from cracking when exposed to static and/or dynamic loads, particularly traffic loads. EGOTAPE 243 is not designed to substitute gasket seals, however, it provides additional sealing properties. In accordance with IVD Instruction Sheets No. 5, 29, 35 32

13 BUTYL SEALING TAPES FOR SPECIAL APPLICATIONS PROPERTIES Producible butyl tape dimensions: Thickness from 0.5 mm to 40 mm; Width: from 3 mm to 400 mm. Butyl sealants in 200 l drums for drum melters EGOFORM EGOFORM Solvent-free Resistant to ageing Compatible with up to 50 C Standard Size Weight Colour Article No. 44 x 44 x 340 mm 1 kg Light grey EGOFORM is a kneadable, easy-to-shape butyl sealing compound for the plastic sealing of drainpipes manufactured from metal, plastics, clay, fibre cement and concrete, pipe and cable penetrations in walls and ceilings as well as for similar installations. EGOFORM does not become brittle, provides immediate performance and is easy to apply without any special tools. In accordance with IVD Instruction Sheets No. 5, 29, 35 BUTYL SEALING TAPES FOR SPECIAL APPLICATIONS Density 1) [g/cm 3 ] Service Temperature Compressive Strength 2) [N/mm 2 ] Tensile Strength 2) [N/mm 2 ] Peel Shore Strength 3) Hardness Tack 5) [N/25mm] 00 4) [0-7,5] Haptics/ Consistency Inner Tensile Strength Properties/Certificates EGO Insulating Tape 1.2 > Hard High Volume Resistivity/ Dielectric Strength EGO Underground Construction Tape 1.4 > Very hard High Root-resistant grade for civil engineering applications EGOTAPE C > Very hard High Extremely high compressive strength EGOFORM 1.7 > Very soft Low Formable butyl compound The results listed in this table are reference values for comparison of the products with each other. 1) Density acc. to ISO ) Compressive strength and tensile strength acc. to DTU 39.4, annex III. 3) Peel strength acc. to. LAB (stainless steel, 180 ) 4) Shore hardness 00, acc. to DIN ) Tack acc. to. Loop Tack Test (in accorddance with EN 1719). Classification as from 0 = not tacky to 7,5 = extremely tacky. The tensile strength and peel strength values indicated are based on the caulculated average values of our quality control. As these are no limit values deviations are possible. 33

14 BUTYL SEALING TAPES PROPERTIES Material Properties of the EGO Butyl Products by Comparison 210 EGOFORM 212 EGOTAPE EGO Underground Construction Tape * 217 EGO Insulating Tape 219 EGOPOL 226 EGOFERM Compressive strength Inner tensile strength Tack * Increase in values from the inside to the outside. Testing of the material properties at room temperature. For exact values see table Butyl Sealing Tape Properties. 34