Middle East Product Guide
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1 Middle East Product Guide
2 Leading manufacturer of high quality unsaturated polyester, DCPD and Vinyl Ester resins, gelcoats, Crestomer adhesives and pigments to the global composite industry. Over sixty years of developing innovative materials for the following industries: Scott Bader Company Ltd was founded in 1920 by Ernest Bader. In 1941 Scott Bader successfully produced the first room temperature cure polyester resin and a few years later, in 1949, developed the first air-drying polyesters. In 1954 the first marine polyester resin was developed to make a GRP hull for Halmatic s Perpetua, the first GRP boat in the world and then in 1965 developed the first marine class gelcoat. By 1980, an extensive range of Crystic products had been developed, that are now sold all over the world into key composite markets such as: building, transport, chemical containment and piping. Marine Wind Energy Transport Chemical Containment Building & Construction Piping Experts in a range of processing techniques. Hand-lay Spray RTM RTM Light Vacuum Infusion
3 Gelcoats Resins Crestomers Contents Isophthalic Brush Gelcoats 1 Isophthalic Spray Gelcoats 1 Iso/NPG Brush Gelcoats 2 Iso/NPG Spray Gelcoats 2 Orthophthalic Brush Gelcoats 3 Fire Retardant Gelcoats 3 Sandable Gelcoats 3 Microban Antibacterial Gelcoats 4 Tooling Gelcoats 4 Topcoats 5 Barriercoats 5 Special Purpose Gelcoats 5 Orthophthalic Resins 7 Isophthalic & Isophthalic/NPG s 8 Crystic Vinyl Ester 8 Crestapol 8 Fire Retardants 9 Crystic Resins for Closed Mould Processing Bonding Pastes 12 Rapid Tooling Resins 13 Special Resins 13 Structural Adhesive Range 14 Pigment Pastes 14 Industrial Building Energy Marine Sanitary Transport Leisure Chemical Flags in the manufactured column indicate countries of origin where variants of these products are made.
4 Isophthalic Brush Gelcoats Brush and Spray Gelcoats Application Brush Airless Gravity Gun Poise Mins Barcol mg 0 C MPa GPa % Low Styrene Content Crystic Envirotec LS 88PA Low styrene content superior weathering gelcoat with excellent water resistance Marine hulls, decks and components or other building/ transport or industrial applications requiring excellent colour stability and gloss retention when exposed to sunlight thix YES Lloyd s Crystic 65E Brush gelcoat with excellent water resistance Marine hulls, decks and components, Building, Transport or any general industrial application thix Lloyd s WRAS Isophthalic Spray Gelcoats Crystic Envirotec LS 97PA Low styrene content superior weathering gelcoat with excellent water resistance and improved spray characteristics Marine hulls, decks and components or other applications requiring excellent colour stability and gloss retention when exposed to sunlight thix YES Lloyd s Crystic Envirotec LS 98PA Low styrene content superior weathering gelcoat with excellent water resistance Marine hulls, decks and components or other applications requiring excellent colour stability and gloss retention when exposed to sunlight thix YES Lloyd s WRAS 1
5 ISO/NPG Brush Gelcoats Brush and Spray Gelcoats Application Brush Airless Gravity Gun Poise Mins Barcol mg 0 C MPa GPa % Low Styrene Content Crystic 69E Chemical and water resistant gelcoat Sanitaryware applications - sinks, shower trays, baths, vanity units thix Lloyd s ISO/NPG Spray Gelcoats Crystic Envirotec LS 30PA The ultimate superior weathering gelcoat with excellent water resistance properties and superior handling Marine hulls, decks and components or other applications requiring excellent colour stability and gloss retention when exposed to sunlight. Can also be used for shower trays thix Lloyd s Crystic 92PA Chemical and water resistant gelcoat Sanitaryware and applications for water and chemical storage thix
6 Orthophthalic Gelcoats Brush and Spray Gelcoats Application Brush Airless Gravity Gun Poise Mins Barcol mg 0 C MPa GPa % Low Styrene Content Crystic 100E General purpose gelcoat Non-critical applications in building or industrial markets thix Fire Retardant Gelcoats and coatings Crystic 48PA Fire retardant gelcoat which meets BS476 part 7 class 1 with Crystic 356PA and class 2 with Crystic 1355PA Applications requiring a fire retardant brush gelcoat thix BS 476 Crystic 93PA Fire retardant spray gelcoat which meets BS476 part 7 class 1 with Crystic 356PA and part 2 with Crystic 328PALV Applications requiring a fire retardant spray gelcoat thix BS 476 Crystic Fireguard 75PA Unique, intumescant fire retardant coating which when applied to the reverse side of any laminate will meet BS476 part 7 class 1 Applications where parts may be accidentally exposed to direct flames which includes engine rooms in boats and under the bonnet in buses or other vehicles thix No mechanical data. Not applicable for this product Sandable Gelcoats Crystic 42PA Sandable gelcoat for easy and precise abrasion Transport market or any parts that need to be post-painted thix
7 Microban Antibacterial Gelcoats Brush and Spray Gelcoats Application Brush Airless Gravity Gun Poise Mins Barcol mg 0 C MPa GPa % Low Styrene Content Microban 65PA Antibacterial general purpose brush gelcoat Applications requiring a general purpose antibacterial gelcoat thix Microban 47PA Antibacterial topcoat Applications requiring a general purpose antibacterial topcoat thix Microban 48PA Antibacterial fire retardant gelcoat Applications requiring a fire retardant antibacterial gelcoat thix Microban LS 96PA Antibacterial general purpose spray gelcoat Applications requiring a general purpose antibacterial spray gelcoat thix YES Microban 967 SMK Antibacterial chemical resistant gelcoat Sanitaryware applications that need an antibacterial gelcoat thix Tooling Gelcoats Crystic 14PA Urethane modified vinyl ester tooling gelcoat with excellent heat and chemical resistance, high impact strength and superior gloss All tooling applications particularly to eliminate problems of water marking thix Crystic 12PA ISO/NPG tooling gelcoat with good heat and chemical resistance General tooling applications thix
8 Special Purpose Gelcoats Special Purpose Gelcoats Application Brush Airless Gravity Gun Poise Mins Barcol mg 0 C MPa GPa % Low Styrene Content Crystic Mouldguard (B) Unique, extremely flexible protection coating for moulds or final parts For protecting moulds when they are not in use in production or for protecting parts in transit thix. 15 No mechanical data. Not applicable for this product Crystic Mouldguard (S) Unique, extremely flexible protection coating for moulds or final parts For protecting moulds when they are not in use in production or for protecting parts in transit thix. 12 No mechanical data. Not applicable for this product Crystic Stonecast 95PA Clear chemical resistant gelcoat with excellent clarity for use with solid surface chips to give granite / stone effects Worktops or applications where a solid surface appearance is required which do not require a high level of thermal shock thix Epoxy Bonding Gelcoats Crystic GC 251PA Crystic GC 252PA Crystic GC 253PA Very low styrene gelcoat for use with epoxy laminating and infusion systems Gelcoat for use with epoxy laminating and infusion systems Gelcoat for use with epoxy laminating and infusion systems Marine - decks and components, or wind energy applications thix YES Marine decks and components, or wind energy applications thix Marine - decks and components, or wind energy applications thix Crystic GC 254PA Gelcoat for use with epoxy laminating and infusion systems where fire retardant properties are required Marine - decks and components and building and construction applicatons thix Barriercoats Barriercoats Application Brush Airless Gravity Gun Poise Mins Barcol mg 0 C MPa GPa % Low Styrene Content Crestacoat 5000PA The ultimate barriercoat for improving surface aesthetics based on unique chemistry. Applied behind a gelcoat it is especially good behind dark colours, in complex shapes and in infusion processes as good aesthetics Marine hulls, decks and components and any other application which requires good aesthetics e.g. moulds thix (Shore D) 5 Crystic 550PA Polyester barriercoat for applying behind a gelcoat to reduce print through and achieve a superior surface finish Marine decks and components and any other application which requires good aesthetics and will not be submerged in water for long periods of time thix
9 6
10 ** Using 1 % Catalyst M at 25 0 C *** Using 4 % Accelerator E and 2 % Catalyst M at 25 0C **** at 25 0C using 2 Part of Accelerator E to 100 parts of Crystic 196 ^ at 25 0C using 1 Part of Accelerator E to 100 parts of Catalysed Crystic 125E ^^ at 25 0C using 1 Part of Accelerator G to 100 parts of Catalysed Crystic 123E Orthophthalic Resins Resins Resin Type / Poise Mins Barcol mg 0 C MPa GPa % Low Styrene Emission Crystic 123 Rapid impregnation, thixotropic resin with good water resistance (spray & hand lay-up) ORTHO ^^ Crystic 125 Rapid impregnation, thixotropic resin (spray & hand lay-up) ORTHO ^ Crystic 196E Excellent mechanical properties, high impact resistance and electrical performance. Suitable for hand lay-up, pultrusion, filament winding and resin injection ORTHO **** Crystic 196E LV Low viscosity version of 196E ORTHO **** Crystic 197 High quality, medium reactive resin with good resilience and toughness. Resin suitable for filament winding and pipe manufacture ORTHO Lloyds register of shipping BS 3532 : 1990 : Type B. DTD 5537 and 5549 Class MA and EA. WRAS Crystic 198 High resin, non thixotropic version of C474E ORTHO Crystic 2-406PA A low styrene version of C406PA ORTHO thix YES Lloyd s Crystic 406PA A rapid wet out, low exotherm resin for the marine industry ORTHO thix Lloyd s Crystic 471E Thixotropic resin with good water resistance ORTHO Crystic 474E Thixotropic version of C198. Used for construction of moulds ORTHO thix Lloyds register of shipping BS 3532 : 1990 : Type B. DTD 5537 and 5549 Class MA and EA. Crystic 757 Resin for artificial marble and highly filled casting applications ORTHO Crystic LR6495 Centrifugal casting resin with superior flexibility for pipe and liner applications ORTHO , Sanitaryware Resins Crystic PDME 027 Clear acrylic back up resin ORTHO thix Data 16 available 65 on 46 request YES Lloyd s Crystic PDME 062 White pigmented acrylic back up resin ORTHO thix N/A ** SMC/BMC Crystic PD7924 Isophthalic SMC resin with excellent thickening characteristics and good resilience ISO Data - - available on request Data available on request 7
11 **** Using 4 % Accelerator E and 4 % Catalyst H at 5 0 C ***** Using 4 % Accelerator E and 2 % catalyst M at 25 0C Isophthalic & Isophthalic/NPG s Resins Resin Type Poise Mins Barcol mg 0 C MPa GPa % Low Styrene Emission Crystic 199 High performance resin with superior thermal and electrical properties. Approved for fuel tanks ISO DTD **** UL3136 Crystic 272E Low taint high performance resin for pipes (filament winding, centrifugal casting and pultrusion) ISO Lloyd s ***** WRAS Crystic 274E Low taint high reactive resin for pipes, light poles (filament winding, centrifugal casting and pultrusion) ISO Crystic 397 For critical applications in aggressive environments (hand lay-up) ISO/NPG Crystic 491E Tough, versatile. Water and chemical resistant ISO thix Lloyd s WRAS Crystic Vinyl Ester ^ Curing schedule: 24 hrs at 20 0 C followed by 3hrs at 80 0 C ^^ Curing Schedule: 24 hrs at 200C followed by 5hrs at 80 0 C and then 3hrs at C ^^^^ Curing schedule: at 25 0 C using 1% DMA, 0.7% Cobalt and 2% Butanox ^^^^^ Curing schedule: at 35 0 C using 2% Butanox M-50, 1% Cobalt Octoate (3%) and 0.3% DEAA) Crystic VE278 Crystic VE676 High molecular weight epoxy bisphenol-a vinyl ester for chemical resistance application Vinyl Ester Lloyd s ^ ^ ^^ ^ ^ ^ Crystic VE676T Thixotropic laminating bisphenol-a epoxy vinyl ester resin Vinyl Ester Lloyd s Crystic VE679PA Crystic VE671 Crystic VE673 Crestapol Elastomer modified vinyl ester used as a primer resin having excellent adhesive strength to many substrates VE/DCPD skin coat to improve gelcoat finish Quick curing, epoxy bisphenol-a vinyl ester resin with outstanding chemical resistance to a wide range of substances at room and elevated temperatures. Suitable for all conventional techniques Low viscosity, epoxy novalak vinyl ester resin with outstanding chemical resistance to a wide range of substances at room and elevated temperatures. Suitable for all conventional techniques Vinyl Ester Vinyl Ester Lloyd s ^ ^ ^^ ^ ^ ^ Vinyl Ester to 40 ^^ 40 ^^ 100 to 80 ^^ 3.4 ^^ 4-5 ^^ Lloyd s ^ Vinyl Ester to to ^^^^ ^ ^ ^^ ^ ^ ^ Crystic VE Vinyl ester resin for vacuum infusion Vinyl Ester Lloyd s ^^^^^ ^^ ^ ^^ ^^ ^^ Crestapol 1080 Tough flexible high performance resin Urethane Acrylate Shore D Crestapol 1210 Tough, low viscosity closed mould/pultrusion resin exhibiting very rapid cure Urethane Acrylate Crestapol 1220PA Tough, impact resistant, laminating resin Urethane Acrylate thix
12 * Using 1.5% Accelerator G and 1% catalyst L / ** Using 1% Catalyst M / *** Using 2% Accelerator G and 2% Catalyst M / Fire Retardants Fire Retardants Resin Type Poise Mins Barcol mg 0 C MPa GPa % Crystic 385PA Het Acid. Translucent SAA. Class 2 HET ACID thix Ext. SAA fire rating to BS476 Part 3 : 1958 Class 2 rating to BS476 Part 7 : 1987 Crystic 388 Light stabilised, DBNPG. Class 0/1, V0 DBNPG * Class 1 to BS476 Part 7 : 1987 M2 Crystic 356PA Filled, DBNPG, Class 0/1, M1/F3, with or without GC 65PA DBNPG thix BS476 Part 7 : 1987 Class 1 M1 Crystic 344A Resin to be used with 344A filler M1FO, IMO, BS6853 Methyl Methacrylate modified DCPD < *** Cast property data are irrelevant due to the special nature of the resin BS6853, 1a; NFF , M1, F0; IMO A. 653 (16), IMO MSC 61 (67) Crystic 1355PA Filled, ortho. Class 0/1 without gelcoat. Class 2, V-0, M2 with GC 65PA ORTHO ** BS476 Part 7 : 1987 Class 1 Crystic Filled, ortho. M2 with standard gelcoat, F3 without chlorine and nitrogen ORTHO *** NFP M2 NFF Crystic 5260 Filled, ortho. M2 with gelcoat 6004 K, F3, specific gravity at 1.40 ORTHO *** NFP M2 NFF Crystic 5046 Filled, ortho. M1 with gelcoat 6004K, M2F2 with GC 820B ORTHO *** NFP M1 NFF
13 ! Using 2 % Trigonox 44B at 25 0 C/!! Using 2 % Accelerator G and 2 % Trigonox 44B at 25 0 C Crystic Resins for Closed Mould Processing Crystic Resins for Closed Mould Processing Resin Type Shelf life Poise Mins Mths Barcol mg 0 C MPa Gpa % Vacuum Injection Vacflo RTM Light RTM Crystic 701PA Low viscosity and controlled exotherm characteristics. Shorter gel time version is 701PAX ISO x x Lloyd s Crystic 702PA Low viscosity and controlled exotherm characteristics. Shorter gel time version is 702PAX ORTHO x x Lloyd s Crystic 703PA Low viscosity and controlled exotherm characteristics. Shorter geltime version is 703PAX DCPD x x Lloyd s Crystic 781PALV Fast cure for improved productivity using Trigonox 44B Non-PA as 781LV ORTHO x x! Crystic 781PA Fast cure for improved productivity using Trigonox 44B Non-PA as 781 ORTHO x! Crystic 782PA Heat and chemical resistant ORTHO x x Crystic 783PA Tough and versatile resin with good water and chemical resistance. Non -PA as 783 ISO x x x! Crystic 783HVY Variant of 783PA, with internal release agent ISO x x!! 10
14 ! Using 2 % Trigonox 44B at 25 0 C!! Using 1% Butanox M50 at 25 0C!!! Using 2% Accelerator G and 2% Trigonox 524 at 60 0C!!!! Using 2% Accelerator G and 1.5% Trigonox 44B at 40 0C!!!!! Using 1% Trigonox 44B at 25 0C Crystic Resins for Closed Mould Processing Crystic Resins for Closed Mould Processing Resin Type Shelf life Poise Mins Mths Barcol mg 0 C MPa Gpa % Vacuum Injection Vacflo RTM Light RTM Crystic 784PA Filled orthophthalic resin for better surface finish ORTHO x x x! Crystic 785PA DCPD based resin for better surface finish C785PALR available with longer gel time DCPD x x x! Crystic 790 Low profile resin for minimal shrinkage and high quality surface finish. Other temperature grades available ORTHO x!!! Please refer to technical data sheet Crystic 797PA Filled, antimony free, fire retardant Class 1 resin ISO/HET x x x!!!!! BS476 Crystic 799PA Filled, halogen free, antimony free, fire retardant Class 2 resin ORTHO x x x!!!!! BS476 Crystic U904LVK Low viscosity and suppressed exotherm characteristics with fast cure using Butanox M50 ORTHO x x x!! Crystic U1007TPA Filled fire retardant resin using Butanox M50, low print through DCPD x x Crystic 5008ST Variant of 781 PA ORTHO x!!!! 11
15 Bonding Pastes Bonding Pastes Base Resin Initial Colour Final Colour Single lap sheer strength / Poise Mins Barcol Mpa 0 C MPa Gpa % Low Styrene Content Crystic 90-78PA Gap filler/bonding pastes. GRP to GRP and GRP to wood ORTHO White White Viscous Crystic 90-79PA Gap filler/bonding pastes. GRP to GRP and GRP to wood ORTHO Grey Grey Viscous Crystic 90-80PA Viscous, filled compound reinforced with 3mm glass fibres. Low shrink advantage ORTHO White White thix Crystic 90-81PA Viscous, light weight compound containing hollow microspheres ORTHO Bluish White thix Crystic 90-82PA Viscous, filled compound for the assembly and bonding of GRP mouldings ORTHO Bluish White thix Crystic 90-83PA Viscous, filled compound for non-structural general bonding of GRP mouldings ORTHO Bluish White non-sag Shore D Crystic 90-84PA Light weight, low exotherm, viscous compound for non-structural applications ORTHO Bluish Cream non-sag Shore D 12
16 ^ Using 2 % Perkadox 40 E Rapid Tooling Resin Rapid Tooling Resin Resin Type Poise Mins Barcol mg 0C MPa GPa % Low Styrene Content Crystic Fastlam 3000A Mould making low profile resin THIXO ^ Special Resins * Using 4 % of a 50 % concentration benzoyl peroxide at 20 0 C + Using resin diluted with water to 50 % and 1.5 % Catalyst M ^^ Using 3 % Accelerator G and 4 % Catalyst O Application Mechanical data on laminate Crystic LS 451PA DCPD modified. Reduced styrene, enhanced surface finish Good surface finish in the marine industry thix YES Lloyd s Crystic 581PA Body filler resin Body filler resin * Crystic 583PA Flexible resin for Body Fillers Body filler resin Other properties available on request Shore D Crystic R935 High performance, ISO/NPG resin developed specifically for solid surface casting. It is a high clarity, low color resin which can accept the maximum level of fillers, coloured chips or natural stone for a range of decorative effects and fire retardancy ISO/NPG Tested by FIRA to BS EN438 (1991). Class 1 rating to BS476 part7(1987). Class 0 rating to BS476 Part 6 (1989) and M2 F0 rating to Epiradiateur NFF Test. Crystic PD9352PA Resin for pipe relining and CIPP process ISO Crystic DCPD modified. For use in high performance applications For use with high strength reinforcements DTD in high performance applications ^^ 13
17 **2% Perkadox TM BT-50 at 25 0 C Crestomers Crestomers Features & Benefits Poise Mins Shore D % MPa MPa % 1152PA High performance structural adhesive Tough bond with greater movement. Significant time, cost and weight savings. Greatly improved cosmetics. Huge reduction in styrene emission Non Lloyds slumping DNV Thixo 1181A Multi purpose structural adhesive. Amine Accelerated Outstanding adhesion to a wide range of metals, ceramics and polymeric materials. Superiority over bonding pastes in adhesion, impact resistance and resistance to crack propagation. Long working time making it ideal for structural bonding of very large mouldings. Structural adhesion even when bonding FRP laminates with a 25mm thick bond line. Pre accelerated, non-slumping structural adhesive with low odour Non Lloyds slumping ** Thixo 1186PA Multi purpose structural adhesive Outstanding adhesion to a wide range of metals, ceramics and polymeric materials. Superiority over bonding pastes in adhesion, impact resistance and resistance to crack propagation. Structural adhesion even when bonding FRP laminates with a 25mm thick bond line. Pre accelerated, non-slumping structural adhesive with low odour Non _ Lloyds slumping Thixo 1196PA Low density, gap filling core adhesive for use in sandwich construction Formulated to bond properly prepared core materials such as rigid PVC foam and balsa to cured or semi-cured FRP skins. Offers users excellent adhesion, reduced weight and reduced print through compared to other methods of core bonding Flowable _ Lloyds Paste DNV 1151A High performance structural adhesive. Amine accelerated for bulk application An advanced structural adhesive and filleting compound specifically formulated for use in bulk metering systems. Non-sagging, fast gelling and bonded parts are workable in 2 hours. Bonds a wide range of substrates with minimal surface preparation and has demonstrably lower odour than competitive structural adhesives Non _ Lloyds slumping *** DNV Thixo Advantage 10 Advantage 30 High performance structural adhesive pre-packed in cartridges with 10 minute working time High performance structural adhesive pre-packed in cartridges with 30 minute working time Offers same advantages as Crestomer 1151A, in a convenient 380ml co-axial cartidge _ _ Lloyds DNV Offers same advantages as Crestomer 1151A, in a convenient 380ml co-axial cartidge _ Lloyds DNV Pigment Pastes We offer a full range of Ral and British Standard pigment colours. These pigments have been fully tested to offer good long term performance in Crystic gelcoats and resins. 14
18 15 Notes
19 Notes Industrial Building Energy Marine Sanitary Transport Leisure Chemical 16
20 Scott Bader Composites Europe Scott Bader Group Companies HEAD OFFICE Scott Bader Company Limited Wollaston England Tel: Fax: Scott Bader SA Amiens France Tel: Fax: composites@scottbader.fr Scott Bader Ireland Dublin Ireland Tel: Fax: composites@scottbader.ie Scott Bader d.o.o. Zagreb Croatia Tel: Fax: cts@chromos-cts.hr Scott Bader Eastern Europe Liberec Czech Republic Tel: / Fax: / composites@scottbader.cz Scott Bader Iberica Barcelona Spain Tel: Fax: composites@scottbader.es Scott Bader Scandinavia AB Falkenberg Sweden Tel: Fax: composites@scottbader.se Scott Bader S.A. Weiden Germany Tel: Fax: composites@scottbader.de Scott Bader Inc Stow USA Tel: Fax: info@scottbaderinc.com Scott Bader (Pty) Limited Hammarsdale Republic of South Africa Tel: Fax: composites@scottbader.co.za Scott Bader Middle East Limited Dubai UAE Tel: Fax: info@scottbader.co.ae Scott Bader L.L.C. Dubai UAE Tel: Fax: info@scottbader.co.ae Scott Bader Asia Shanghai China Tel: +86 (21) / +86 (21) Fax: +86 (21) patrick_wu@scottbader.com From Technical and Production Excellence Comes Performance Excellence Visit us at: All information is given in good faith but without warranty. We cannot accept responsibility or liability for any damage, loss or patent infringement resulting from the use of this information. January 2008 U.K. Composites Marketing Printed in England SBME/GUIDE/01/08
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