AN ISO 9001 CERTIFIED COMPANY
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1 D O O R S E R I E S AN ISO 9001 CERTIFIED COMPANY
2 THE NEW FACES OF OVERLY! For more than 50 years, Overly, an ISO 9001 Certified Company, has been an industry leader in the design, testing and manufacturer of Specialty Door products. Overly Extreme Protection doors offer the quality, cost-effective alternative in abusive-resistant doors for schools and similar high traffic, high impact and corrosive environments. Now in addition to our tried-and-true pebble finish, OXP doors come in smooth color finish and smooth optical woodgrain finish. The FRP face sheets are scratch, impact, shatter, tear, splinter and graffiti resistant. The door core is filled with rigid urethane foam, and its perimeter incorporates stainless steel edge caps for corrosion resistance, strength and rigidity. Doors can be prepped for most standard builder s hardware, and are backed with a limited ten-year warranty. The light weight construction and rugged sustainability combines with a beautiful architectural finish for a product that is both practical and aesthetically pleasing. TYPICAL APPLICATIONS Overly OXP Doors are the economical choice for durable, easy-to-clean doors subject to abusive and adverse environments including school, public buildings, water and wastewater treatment facilities, hospitals, laboratories and kitchens.
3 INNOVATIVE CONSTRUCTIONS 16 gauge stainless steel core ties 10 lb/ft 3 rigid urethane foam core insulation.032 Aluminum core liner 14 gauge #4 finish stainless steel trim channels Tightly notched, butt joint finished corners Door lights available with pultruded FRP or stainless steel light kits 16 gauge stainless steel trim interior channel subframe thick pebble faced Fiberglass Reinforced Plastic (FRP) face sheets Louvers available with Pultruded FRP or stainless steel fixed blades Foam-Insulated Door Construction The OXP Foam Insulated Door Series is 1-3/4 thick (44.4 mm), rigid polyurethane insulated door designed for high traffic, high impact and corrosive environments. The light weight construction, 4.9 lb/sq ft, and rugged sustainability combines with a beautiful architectural finish for a product that is both practical and aesthetically pleasing. The door panel is filled with 10 lb/cu ft insulating, rigid urethane foam. Door incorporates 14 gauge, #4 finish type 304 (316 or 316L available) stainless steel vertical and horizontal edge caps for corrosion resistance, strength and rigidity. When equipped with internal ballistic armor, the armor will provide non-ricochet, bullet-resistant protection with ratings in accordance with UL 752 levels 1 thru 8 and NIJ levels I thru III. Door can be prepped for most standard builder s hardware and for electrical hardware to meet increased security needs. Standard opening sizes up to 4 x 8 for a single door and 8 x 8 for a pair. This door system was endurance tested in accordance with ANSI A for 1,000,000 cycles. All doors are backed by a limited ten (10) year warranty. Fire-Rated Door Construction Overly has successfully tested its OXP fire Door series to both UL 10B (neutral pressure) and UL 10C/UBC 7-2 (positive pressure) test standards. Construction includes a fire-resistant mineral core with Tectonite stile and rail edgeband. Hourly ratings are up to 1-1/2 hours. Sizes include Single 4' X 8' and Double 8' x 8' pairs with each leaf not to exceed 4' x 8'. Tectonite stile and rail edgeband Fire resistant mineral core 14 gauge #4 finish stainless steel trim channels 1,296 in 2 maximum stainless steel vision light kits thick faced Fiberglass Reinforced Plastic (FRP) face sheets Vision light options include up to 1,296 in 2 lights for 1-1/2 hour duration when single glazed with UL approved stainless steel framing system and UL listed glass. Louvers available include up to Tightly mitered finished corners 24 x 24 maximum size when equipped with a stainless steel UL listed louver. Doors were tested for use with all standard UL listed Builder's Hardware, except that of a concealed type. Surface mounted hardware must be thru-bolted. All doors are backed by a limited ten (10) year warranty. 24 x 24 maximum fire rated stainless steel louvers
4 COLOR SELECTION GUIDE 4 Stock Colors Pebble and Smooth White Beige Grey Dark Bronze 9 Optional Pre-Matched Colors Black Military Blue Hartford Green Boysenberry Oyster Standard Green Standard Blue Midnight Blue Redwood The OXP.120 pebble and smooth FRP face sheets are scratch, impact, shatter, tear, splinter and graffiti resistant and are available in four (4) stock and nine (9) standard colors. These sheets are chemically bonded to the aluminum core liner, allowing the door to fully meet the requirements of chapter 26 of the International Building Code. 3/32 FRP Marlite Smooth-Faced Artizan Woodgrain Finishes 202 Lancaster Oak* 715 Mahogany 310 Sierra Maple 925 Autumn Cherry 148 Monticello Anigre 943 Tulip Artizan FRP sheet lay-up Sani-Coat Print Coat Print Coat Primer Veil FRP The OXP 3/32 Marlite Smooth-Faced Artizan FRP Woodgrain Finishes are the result of a unique technology for creating decorative finishes. The printed gravure process creates exceptional image integrity, protected by a tough Sani-Coat sealer. OXP FRP optical woodgrain finishes resist impact, stains, bacteria, mold, mildew and cracking. Finishes wipe clean easily with standard cleaning solutions and meet USDA/FSIS requirements.
5 FRAME OPTIONS Carbon, Galvannealed and Stainless Steel Hollow Metal Frames The OXP door series can be provided with hollow metal type metal frames fabricated from factory prime painted No. [14] gauge carbon or A60 Galvannealed steel or #4 finish type 304, 316 or 316L stainless steel. Frames can be provided with a number of different frame anchorages to accommodate your specific wall constructions. All metal frame preparations include factory mortising, drilling and tapping for template hardware and internal reinforcements for all surface mounted hardware. Please refer to the OXP website section at for more information. FIBERGLASS REINFORCED PLASTIC (FRP) FRAMES All Overly fiberglass frames are constructed with heavy walled fiberglass pultrusion profiles with bonded fiberglass reinforcements for hardware where required. The standard frame profile provided is a 5-3/4" double rabbeted, 2" face comparable with common hollow metal frame shapes. Frames are provided standard with a mitered corner, and are provided knocked down for field assembly. A proprietary no exposed fastener system is used to attach frame jambs to the frame header. A choice of anchors are available for bolt in, grouted or bonded installation into various wall constructions. Optional chemically welded frame corners and throats, expanded and compressed jamb depths, mullion profiles, 4" headers along with various other frame options are available. UL Fire Ratings on most of the Tiger Door frame profiles are also available. Tiger Door offers a limited lifetime warranty on all frame products and bonded connections. Please refer to the OXP web site at for more information.
6 LOUVERS AND LIGHT KITS Overly offers a complete line of stainless steel or Fiberglass- Reinforced Plastic (FRP) Light Kit Systems and Louvers for the OXP Door Series. Custom stainless steel or FRP, fixed blade and inverted V blade louvers are available to fit your specific project needs. Contact the factory with your specific project requirements for a complete analysis. OTHER OVERLY PRODUCTS The detailed product information includes: Monographs Drawing Cut Sheets Long Form Specifications Installation Instructions Overly s complete Product Binder is available to provide detailed information on each of the Company s product lines. These product lines include the following Specialty Door and Fixed Windows Systems: Acoustic Blast Security Bullet-Resistant Watertight/Airtight Radiation Shielding For copies of any of the Overly information listed above, please call, write or the company. Overly will answer your requests in 24 hours. If access to the Internet is available, all of the above information, as well as details for any of the individual products manufactured by Overly can be viewed and downloaded immediately via our website: Tiger Door: The World s Finest Fiberglass Reinforced Plastic and Composite Doors and Frames For more than 30 years, Tiger Door has been in the forefront of research and development in the field of Fiberglass Reinforced Plastic (FRP) products. The result is the finest FRP products in the marketplace the unanimous choice of demanding architects, designers, owners and contractors worldwide. These Fiberglass Reinforced Plastic door and frame units include: non-fire rated Medium Duty and Heavy Duty Series; Extreme Duty Series including Blast and Pressure Rated, UL Fire Rated, and Hurricane/ Windload Rated; Engineered Duty series; as well as Fixed Window Systems, Louvers and Light Kits. P.O. Box West Otterman Street Greensburg, PA U.S.A. Tel: Fax: overly@overly.com Web: Printed in the U.S.A. Overly Door Co. (2009)
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