Table of Contents. 1. Challenges of Current Systems. 2. The T-Port System Features & Benefits. 3. MTSU-CIM Test Results
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1 Patent No
2 Table of Contents 1. Challenges of Current Systems 2. The T-Port System Features & Benefits 3. MTSU-CIM Test Results 4. Main Components & The Process 5. Comparison of Concrete Crack Repair Types
3 Challenges of current systems The installer has no visual gauge to monitor the injected epoxy flow per port into the crack. Maintaining proper injection pressure is difficult Can be very messy during the injection process Multiple pieces are required, backflow ball bearings, crimps, caps
4 Challenges of current systems Poor quality Cold weather cracking Most ports requires hole drilling Expensive cost in preparation cost Non verifiable results Resin injection sites are blindside applications
5 Challenges of current systems Once a crack is fully injected, it is not possible to determine if additional injection material is needed to account for further seepage of product into the injected cracks.
6 Challenges of current systems Rigid ports are often disturbed during the injection process and may need to be reattached. Susceptible to cold temperature cracking Drilling is required to hold the plastic ports in place
7 Challenges of current systems High Pressure Injection procedures does not allow the installer to accurately drill in the proper location (depth and angle). Drilling is required in straight and angled planes Can cause additional cracking Evasive method Expensive in labor and cost
8 Challenges of current systems Resin is blocked during the injection process due to residue left over from drilling. Mechanical ports are difficult to remove after the injection site is fully cured Injection port holes must be filled after cure and ground smooth Injection site has a dot to dot appearance
9 Challenges of current systems The use of the high pressure systems increases the potential for damage to the host concrete. High pressure equipment is expensive and is difficult to maintain. High pressure equipment is complex lines, gauges, connection fittings, pressure valves
10 Features & Benefits of the T-Port System Automatic: The T-Port features a latex Storage Pod that continuously delivers resin at a constant pressure of PSI. This step reduces manpower as the technician can fill multiple ports constantly. Air-free: The Smart Control Valve feature of the T-Port is designed to keep the resin in, but let the air and water out. No capping of the port is required! Optimal: The TPS Technology takes the guess work out of the equation by accepting 1.5 oz. of resin and can be revisited and refilled as necessary. Easy: The T-Ports are designed to absorb movement created during the injection process, thereby leading to a reduction of re-installation of the ports. Verifiable: The usage of our exclusive Observation Windows, Engineers and Inspectors can validate the flow of epoxy during the actual injection.
11 Features & Benefits of the T-Port System Valued cost: Much lower cost in labor and injection port cost. Non Invasive: No Drilling is required- Surface mounted Optimal: Our TPS Technology provides consistent verifiable results Easy: Contractor acceptance is simple and effective. Growth: Contractor will apply the correct amount of resin. Increased product sales. Great add on sale. Better: Effective complete application. Deep penetration Control: Maintains proper injection pressures Quality Control: Engineers have specified this application method
12 Functions of the T-Port Self Injection Air Free Smart Control Valve
13 PSI cc 65psi 55psi 50psi 45psi 45psi 50psi 65psi
14 Observation Windows
15
16 Competitive Port Spacing- The T-Port spacing is 8
17 Engineering Installation Specifications
18 Middle Tennessee State University Laboratory & Field Validation Testing May 2012 Scope The primary goal of this study was to examine the reliability, and the cost savings; both time And labor, by the use of the T-Port Technology. Field Validation Testing During this portion of the test, numerous cracks were repaired; including Horizontal, Vertical and Overhead types. Side by side testing with the current technology was also conducted. Laboratory Testing Special attention was given to the effectiveness of air relief and epoxy penetration to the repair by the TPS Technology.
19 Middle Tennessee State University Laboratory & Field Validation Testing May 2012 Before After Basketball Arena (outside retaining wall)
20 Petrographic Analysis- Excellent Penetration mm
21 Middle Tennessee State University Laboratory & Field Validation Testing May 2012 Results Fast Injection This results in early completion and resulting in a significant cost savings. Easy Injection The TPS Technology and the rest of the process is automatic, which leads to minimal labor demand. High Quality All portions of this process leads to a high quality crack repair.
22 Main Components and the Process KPG s innovated development of a non-drilling, non-invasive surface port system for concrete crack repairs. T-Port Prep Stand Injection Needle T-Port Observation Window T-7 Cordless Pump Main Components
23 Assessment Sealing Install T-Ports Observation Windows Assessing, Sealing the crack and Installation of the T-Ports and Observation Windows
24 Site is prepared Injection in progress Observation Injection & Observation Verifiable Results
25 Crack is now sealed Simple Grinding Project complete! Final Procedures & Completion
26 Types of Crack Repair Capping Surface Port T-Port (with V-cut) or Gravity feed system
27 Comparison of Concrete Crack Repair Types Filling or Patching the Crack Self Injection Method Air/Moisture Free Leak-free at Injection Observation of Repair Crack Totally Repaired T-Port System Surface Port V Cut Capping
28 Resin Types- Epoxy and Urethanes KPG recommends any Epoxy injection resin that has the following mixed properties. Epoxy Hand Mix- Cartridges Low Viscosity Less than 800 cps, any ratio 1 to 1, 2 to 1. Preferred gel time of 30 mins Typical Data (Material and curing 73 F (23 C) and 50% R.H.)
29 Less than 300 cps, any ratio 1 to 1, 2 to 1. Preferred gel time of 30 mins Pump/Machine Mix Typical Data (Material and curing 73 F (23 C) and 50% R.H.) Note: SLV injection resins react quickly and will cause a exothermic curing issue in the storage pod. Polyurethanes All one part or two part water activated urethanes are approved. Avoid active leaking cracks. KPG recommends a dry concrete substrate to assure proper bonding seal and anchoring bond. RESULTS MAY DIFFER BASED UPON STATISTICAL VARIATIONS DEPENDING UPON MIXING METHODS AND EQUIPMENT, TEMPERATURE, APPLICATION METHODS, TEST METHODS, ACTUAL SITE CONDITIONS AND CURING CONDITIONS.
30 Before Parking Deck Repair In Progress
31
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34 The T-Port features a latex Storage Pod that continuously delivers resin at a constant pressure of PSI. This step reduces manpower as the technician can fill multiple ports constantly. Easy: The T-Ports are designed to absorb movement created during the injection process, thereby leading to a reduction of re-installation of the ports. Verifiable: The usage of our exclusive Observation Windows, Engineers and Inspectors can validate the flow of epoxy during the actual injection. Simple Effective Solution
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