Insulation Products for BCA 2010 Vol 1 Section J Energy Efficiency

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1 AIRAH Insulation Products for BCA 2010 Vol 1 Section J Energy Efficiency Steve Franetic Technical Services Manager (NSW/ACT) September 2010

2 PART J1 BUILDING FABRIC Topics J1 Building Fabric Insulation J5.2 Ductwork Insulation J5.4 Pipe Insulation Improve the content of your specification - to simply include the clause to meet the requirements of BCA 2010 Part J is NOT acceptable because many contractors are not BCA savy. 2

3 PART J1 BUILDING FABRIC J1.2 Thermal construction - general Insulation must comply with AS/NZS Bulk insulation to be tested by a NATA certified lab - Certification from an independent accredited organisation - not just a statement from a manufacturer or supplier 3

4 PART J1 BUILDING FABRIC J1.2 Thermal construction - general Insulation must be against stud member - Specify 600mm wide insulation to fill steel stud cavity - Standard batts are 580mm wide for timber frame Form a continuous thermal barrier with ceilings, walls, floors - Include insulation under box gutters Reflective insulation must be installed with the necessary airspace to achieve the required R-Value - R-value of reflective insulation is calculated, based on specific criteria that is particular to each building system 4

5 PART J1 BUILDING FABRIC J1.2 Thermal construction - general Bulk insulation must be installed so that it maintains its thickness, other than where it is compressed between cladding and supporting members Metal sheet roofing fixed to metal purlins that does not have a ceiling lining or has a ceiling lining fixed directly to those metal purlins, must have a thermal break with a material R-Value R0.2 - building blanket is a deemed-to-comply thermal break compressed bulk insulation is considered to achieve an R-Value of not less than 0.2 BCA 2010 Vol 2, Part

6 PART J1 BUILDING FABRIC J1.3 Roof and ceiling construction Safety wire to be installed taut 2mm gauge wire will not stretch Insulation spacer raises the roof from the purlin to maintain insulation loft 6

7 J1 BUILDING FABRIC J1.3 Roof and ceiling construction PART Climate Zone 4, 5 and 6 Total R3.2 (downwards) achieved with 100mm (Material R2.5) foil faced blanket with 75mm insulation spacer Climate Zone 7 Total R3.7 (upwards) achieved with 125mm (Material R3.5) foil faced blanket with 100mm insulation spacer 7

8 PART J1 BUILDING FABRIC J1.3 Roof and ceiling construction Climate Zone 8 Total R4.8 (upwards) achieved with 75mm (Material R1.8) foil faced blanket incorporating 40mm high compressive strength (300kpa) extruded foam spacer and R3.0 batts in the ceiling Climate Zone 2 Total R4.2 / 3.7 / 3.2 (downwards) achieved with 125mm (Material R3.5) foil faced blanket with 100mm insulation spacer 8

9 PART J1 BUILDING FABRIC J1.3 Roof and ceiling construction Climate Zone 4, 5 and 6 Total R3.2 (downwards) achieved with 100mm (Material R3.0) 32kg/m3 foil (reflective or non-reflective) faced glasswool sheets 9

10 PART J1 BUILDING FABRIC J1.5 Walls Climate Zone 4, 5 and 6 Total R2.8 (reduced by 0.5 with concessions density and orientation or shading) Climate Zone 7 Total R2.8 (reduced to Total R1.4 with concession glazing) achieved with 90mm (Material R2.5) HD Wall Batts 10

11 PART J1 BUILDING FABRIC J1.5 Walls Climate zone 8 Total R3.8 achieved with 150mm (R4.2) HD Wall Batts Climate zone 2 Total R3.3 achieved with 2 layers of 75mm (R1.8) (reduced by 0.5 with concessions density and orientation or shading) (reduced by 0.5 with concession surface solar adsorptance value 0.6) Lightweight external cladding fixed to a metal frame and has a wall lining that is fixed directly to the same metal frame must have a thermal break, consisting of a material with an R-Value of R0.2 11

12 PART J1 BUILDING FABRIC J1.6 Floors Total R2.0 suspended floor with enclosed conditioned space in zones 1-7 achieved with 75mm (Material R2.3) 32kg/m3 foil (reflective or non-reflective) faced glasswool sheets Total R1.0 suspended floor with enclosed non-conditioned space (2, 5, 6) achieved with 50mm (Material R1.5) 32kg/m3 foil (reflective or non-reflective) faced glasswool sheets 12

13 SPECIFICATION J5.2 Ductwork Insulation Comply with AS/NZS Minimum material R2.0 in climate zones 1-7 achieved with 75mm thick - (R2.3) FI 32 Semi-Rigid or (R2.0) FI 22 Ductwrap Minimum material R1.2 in a conditioned space in climate zones 2 & 5 with 38mm thick - (R1.2) FI 32 Semi-Rigid or 50mm (R1.5) FI 22 Ductwrap Minimum material R1.0 in a conditioned space in climate zones 4, 6 & 7 with 38mm thick - (R1.2) FI 32 Semi-Rigid or 38mm (R1.1) FI 22 Ductwrap Minimum material R1.0 for flexible ductwork 3m in length 13

14 SPECIFICATION J5.4 Pipe Insulation Comply with AS/NZS (Material R-Value or formula) Be able to withstand the temperatures within the piping Heating water pipe - minimum material R1.0 / 1.1 / 1.2 / 1.5 Cooling water pipe too many to restate (R0.6 R2.2) 14

15 SPECIFICATION J5.4 Pipe Insulation Glasswool Thickness Material R-Value Rubber Thickness Material R-Value 20mm 0.8 9mm mm mm mm mm mm mm mm mm

16 SPECIFICATION J5.4 Pipe Insulation Comply with AS/NZS As an alternative to test method ASTM C335, the Material R-value of preformed pipe insulation may be calculated as follows: The thermal conductivity shall be measured (Note: Conductivity varies with temperature) The following formula shall then be applied R = (r 2 log e (r 2 /r 1 ))/k where R = Material R-value of the preformed pipe insulation section r 1 = inner radius of the pipe insulation r 2 = outer radius of the pipe insulation k = thermal conductivity of the insulation in planar form 16

17 SPECIFICATION J5.4 Correct specification to increase productivity Reduce time spent on: misunderstandings corrections disputes and non-compliant works Fletcher Insulation Specifier Advisory Service T E. W. insulation.com.au 17

18 SPECIFICATION J5.4 Avoid risk with fire-resistant insulation 18

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