Range of services offered for tower cranes.

Transcription

1 Range of services offered for tower cranes.

2 Table of contents Documentation 3 4 Static inspections of crane installations and/or crane components 5-13 Software services 14 Training courses 15 2

3 Documentation Item Service CD-ROM Paper Bottom-slewing cranes 1.1 Operating manual 50.- J * 60.- J * 1.2 Spare-parts list 50.- J * 60.- J * 1.3 Operating manual Axles 50.- J * 60.- J * Top-slewing cranes 2.1 Operating manual J * J * 2.2 Spare-parts list J * J * 2.3 Operating manual for the crane operator, German 20.- J * 2.4 Operating manual for the crane operator, foreign languages 30.- J * MK superstructure 3.1 Operating manual J * J * 3.2 Spare-parts list J * J * MK undercarriage 4.1 Operating manual J * J * 4.2 Spare-parts list J * J * * A history factor of 1.5 is applied to documentation for cranes more than 15 years old. All cranes are supplied with an operating manual, spare-parts lists and other documents relating to the serial number concerned. Replacement deliveries are charged for. Please send orders in writing to: Liebherr-Werk Biberach GmbH Technisches Büro Krantechnik Abteilung Dokumentation Fax: +49 (0) ludwig.piller@liebherr.com 3

4 Documentation Item Price excl. VAT 5.1 Crane test log book, duplicate J 5.2 Conformity and manufacturer s declaration, cranes 1995-present, duplicate 50.- J 5.3 General operating permit (ABE) for axles, duplicate 50.- J 5.4 Crane record book x1 x Crane inspection sequence pursuant to BGV D6 x1 (German accident prevention regulation) x J 30.- J 8.- J 60.- J 5.6 Wiring diagram from operating manual, by J 5.7 Wiring diagram original (old cranes), by J 5.8 Operating manual Axles, CD-ROM 50.- J 5.9 Operating manual Axles, paper 60.- J 5.10 Crane permit, Russian enquiries via LRU 5.11 Manual Tower combinations, paper J 5.12 Manual Tower combinations, subsequent delivery, paper 35.- J 5.13 Manual Tower combinations, CD-ROM 80.- J 5.14 Liebherr folder, 70 mm 8.- J 5.15 Liebherr folder, 90 mm 10.- J 5.16 Other manuals and instructions (LMB, EMS, MDE, MDA, ABB, FU, SPS, power sets etc.): on a time and 5.17 Other duplicates of certificates supplied with the crane: on a time and min J min. 5.- J These prices apply to available documentation only. If workings and translations are required, prices will be provided on request. 4

5 Static inspections of crane installations and/or crane components All the information required for normal tower-crane operation is provided in the comprehensive crane documents supplied on delivery of a Liebherr tower crane. Static inspections and calculations may be required for special applications. We will provide you with the necessary workings and/or inspections for a fee. We respond to all enquiries with a quotation so that a corresponding order may be placed with us. Below are the workings we offer in detail: Item Inspection by: Page 1 Complete crane Bases 9 3 Crane substructure 10 4 Tower Jib/counter-jib 13 The overview does not claim to be exhaustive. A charge will be made for price calculations required for services not listed in the overview. The hourly rate (engineering hour) is currently 89.- J excl. VAT. If additional crane components are purchased from us for a special application for which we have provided an inspection and/or special calculation, the costs for this service will be re-credited to your account. Please send enquiries in writing to: Liebherr-Werk Biberach GmbH Technisches Büro Krantechnik Abteilung Statik Fax: +49 (0) statik.lbc@liebherr.com In order to keep costs and processing time to a minimum, all enquiries must include certain basic details. 1. Type of crane and crane serial number 2. Existing or desired crane configuration (jib length, tower set-up, crane substructure/ undercarriage, cruciform base or individual foundation) 3. For crane installations with the required crane anchorings: preliminary planning documents adapted to suit the construction site (if available) 4. Construction site specifications regarding anchoring geometry in the case of building anchorings 5. Construction site constraints, if applicable, where jib anchorings are required 5

6 Static inspections of crane installations and/or crane components 1. Complete crane 6

7 1. Complete crane Item Service Price excl. VAT Load capacity modification Load capacity reduction possibly in conjunction with counterweight reduction in order to reduce corner or base loads Additional tests with required static calculations for crane construction situations, e.g. building anchorings, special configurations etc. Load capacity increase, single lifts Approval for special lifts (overload) Increase in payload for crane operation in individual cases with inspection of crane configuration, stability test J 89.- J J (min.) 1.2 Special environmental conditions Modified wind criteria On consultation only: crane operation at low temperatures (brittle fracture/snow and ice loads) 1.3 Crane inclination/inclined travel Stability test and/or determination of increased base loads J (min.) J Testing of chassis performance Subsequent calculation of crane configuration inspection of drives (trolley travel gear, slewing gear) and weathervaning J J (min.) Crane installation on pontoon with required verifications (heeling, trim) 1.4 Deformation calculations Crane tower: horizontal Jib: horizontal and vertical J J 7

8 Static inspections of crane installations and/or crane components 1. Complete crane Item Service Price excl. VAT 1.5 Use of the crane to install customised structures for commercial advertising purposes Mounting of third-party advertisement structures on crane tower and/or jib/counter-jib J (min.) Inspection of crane configuration Stability test 1.6 Special calculations Inspection on other calculation bases (standards/guidelines) Calculation for crane installations in sensitive locations (power plant, railways etc.) Earthquake test Determination of natural frequency: - Free-standing crane construction - Anchored crane situation (dependent on the number of anchorings and assembly levels) per anchoring Crane reclassification following modified crane operational conditions (e.g. grab operation, transhipment) J J Determination of hoisting class and load group (classification) Inspection of crane configuration (operation stability test) Calculation of permissible lifting curve 8

9 2. Bases Item Service Price excl. VAT 2.1 Base calculation (pad foundation) Detailing the base size with predetermined permissible ground contact pressure without reinforcement drawing 89.- J 2.2 Special bases Stability test Reinforcement proposal 2.3 Foundation anchors (special design) Calculation with structural proposal J 2.4 Incorrectly installed foundation anchors (larger overhang, different installation heights etc.) Calculative inspection and determination of remedial action 9

10 Static inspections of crane installations and/or crane components 3. Crane substructure Item Service Price excl. VAT 3.1 Subsequent calculation of the undercarriage and/or cruciform base for increased loads J Determination of any necessary reinforcements and verification of stability 3.2 Calculation for special undercarriages, portals or on-site support structures 3.3 Determination of load for crane construction on third-party substructure with stability test J 3.4 Inspection of a crane installation differing from the operating manual, on a Liebherr substructure (undercarriage/cruciform base) J Load comparison with stability test 3.5 Crane installation using an older generation undercarriage J Simplified subsequent calculation according to current calculation rules 3.6 Flooding Stability test taking into consideration uplift/flow determination of increased central ballast 3.7 Traction anchor (undercarriage/cruciform base) J Determination of anchoring forces and simplified calculative inspection of the structure 10

11 4. Tower Item Service Price excl. VAT 4.1 Crane installation climbing inside building Calculation for a construction situation with inspection of clamping heights and crane overhang, and determination of anchoring forces in crane tower axle - 1 climbing step - Each additional climbing step J 89.- J 4.2 Crane installation climbing on building Inspection and/or determination of individual crane construction phases Determination of anchoring forces in crane tower axle Inspection in terms of usability of standard Liebherr struts Subsequent calculation of bending to corner posts caused by misalignment of anchoring with respect to possible necessity for reinforcement of crane tower - With one anchoring point - Each additional anchoring Determination of bar and bearing forces (3-bar/4-bar guying system) for a predetermined anchoring geometry Static calculation for special anchoring required on-site with inspection of dimensions in the case of construction according to construction-site specifications Additional constructive elaboration including structural drawing J 89.- J J Rope-anchored crane tower Static calculations to enable inspection of crane configuration Calculation of anchoring forces with rope dimensioning and determination of necessary pretensioning force - 1 guy level - Each additional guy level J J 11

12 Static inspections of crane installations and/or crane components 4. Tower Item Service Price excl. VAT Installation of additional wind-catching surfaces on crane tower Installation of crane operator lifts Installation of advertising panels on crane tower Inspection and/or determination of crane configuration Stability test J J 4.5 Larger crane construction (as per operating manual) and/or incorrect set-up of a predetermined crane tower combination J Determination of the conditions under which a crane installation is permissible Inspection of crane configuration Stability test 4.6 Testing for tower combinations deviating from datasheets J Hook-height increase Tower combination does not correspond to operating manual specification 4.7 Use of crane towers for concrete-pump construction Determination of load J Static calculation of crane towers Stability test 4.8 Use of crane components for non-crane-related operations (on consultation only) (e.g. as a temporary bridge, an advertising medium, an aerial mast, an erection column etc.) Please note that verifiable documents are required in some cases. 4.9 Inspection of construction situations in the case of interruption to assembly Inspection (static calculation) of crane configuration Stability test J 12

13 5. Jib/counter-jib Item Service Price excl. VAT 5.1 Fix jib standing idle (top-slewing cranes) Inspection of crane configuration Determination of anchoring geometry and calculation of anchoring forces Inspection with respect to any necessary reduction in maximum wind load Stability test Also applies to enquiries concerning bottom-slewing cranes in the case of construction site specifications on crane anchoring which deviate from guying datasheets J 5.2 Installation of advertising panels on jib or counter-jib Inspection of weathervaning position Inspection to ensure adequate slewing mechanism performance in the case of installation on jib only Stability test J 5.3 Jib set-up or jib anchor point not in line with operating manual or special jib lengths Verification (statics) of the jib with determination of a permissible lifting curve 5.4 Incorrect counterweighting Inspection of load and stability test 5.5 Inspection of assembly procedure Jib retrofit on upright crane Inspection of load and stability test J J 13

14 Software services Item Title Price per item Price excl. VAT 1 CAD crane planner (crane silhouette, DXF files) CD-ROM free of charge 2 Corner load calculation for MK mobile construction cranes (load curves and corner loads) CD-ROM free of charge 3 Tower combinations and building anchorings CD-ROM 80.- J Please send orders in writing to: Items 1 and 2: Liebherr-Werk Biberach GmbH Abteilung Marketing Fax: +49 (0) thilo.stark@liebherr.com Item 3: Liebherr-Werk Biberach GmbH Technisches Büro Krantechnik Abteilung Dokumentation Fax: +49 (0) ludwig.piller@liebherr.com 14

15 Training courses Training courses for service technicians Introductory training Specialist training Machinery training 42 K.1 Machinery training 13 HM / 22 HM Machinery training 26 K.1 / 32 TT Machinery training MK 100 Climbing training Modular training (different training modules) For dates and more information on the individual courses: Head of training: Paul Booch Phone: +49 (0) paul.booch@liebherr.com Organisation/registration: Nadja Winter Phone: +49 (0) Fax: +49 (0) nadja.winter@liebherr.com 15

16 Printed in Germany by... LBC e This information is supplied without liability. Subject to technical modifications. Liebherr-Werk Biberach GmbH Postfach 1663, D Biberach an der Riß , Fax Liebherr Industrias Metálicas, S.A. Polígono Industrial Agustinos, Apartado 4096, E Pamplona S , Fax info.lim@liebherr.com