OLI is your ideal partner for Water Chemistry Simulation and Modeling
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- Derick Weaver
- 5 years ago
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1 think simulation Prescriptive insights to maximize operational efficiency, mitigate risk and drive top and bottom line growth. getting the chemistry right OLI is your ideal partner for Water Chemistry Simulation and Modeling OLI Systems, Inc...
2 Proven water chemistry process modeling leadership Prescriptive insights for industrial process optimization Most comprehensive electrolyte chemistry based solutions 80 elements of the periodic table; 6,000 species Rigorous and accurate models Extensive data validation Simulation software, consulting services Sustained innovation research & development 30 years of modeling innovation 10 Joint industry Research programs $150M Investment in the OLI platform Properties database for 10,000 applications Think simulation! Getting the chemistry right Expertise and resources 10 Ph.Ds.; NACE Fellow 2016 Leadership in technical standards Applications expertise in 10 industrial markets 100 man years of consulting and training Global recognition Presence in 35 countries, 6 continents 500 clients; 95% renewal rate R&D100 Award for OLI Corrosion Analyzer Partner integrations, Channel Partner ecosystem OLI Systems, Inc.. All Rights Reserved
3 Most comprehensive water chemistry solutions portfolio Highly rigorous and accurate process modeling and simulation solutions Industries Oil & Gas Chemicals Metals & Mining Lithium Mining Power Generation Water Treatment Academia Research/ Govt. Consulting Advisory and turnkey services Implementation and integration services Sponsored research programs Support Live classroom training Virtual instructor led and On-demand training Installation and technical support services Software Stream Analyzer OLI Studio Corrosion Analyzer Studio ScaleChem OLI Flowsheet: ESP Aspen Hysys Petro-SIM OLI Alliance Engine Aspen Plus SysCAD UniSIM Design PRO/II gproms OLI Engine: Developer Edition Models AQ MSE MSE-SRK Database Speciation of over 80 elements covering a broad range of industry applications OLI Systems, Inc.. All Rights Reserved
4 OLI solutions optimize process design and operations More effective and efficient design, analysis and compliance Greater operational efficiency Reduced operational risk Higher engineering productivity Efficient process design o More cost effective Reduced downtime costs o Higher reliability Higher operating margins o Better operational efficiency Lower experimental costs o Focus on validation experiments Less equipment & process downtime o Minimize risk Proactive shut downs o Schedule maintenance windows Improved compliance o Regulatory and environmental o Audit Increase sustainability o Reduce carbon footprint Higher speed and accuracy o In process design Accurate problem identification o Rapid identification o Rapid resolution Better research & development o Higher productivity in R&D teams Focus on process design innovation o Increase ability to optimize
5 Proven experience delivering successful client outcomes Enhancing operational efficiency, mitigating risk and increasing productivity Accelerating operational efficiency with new materials innovation Mitigating risk with rigorous thermodynamic models Accelerating engineering productivity with modeling and simulation OLI Studio: Corrosion Analyzer was a game-changing tool that enabled our team to calculate the asset life of new alloys to determine the most viable materials for development. Working with OLI Systems has benefitted us greatly and helped our team to understand the corrosion behavior of alloys under certain conditions. With these rigorous tools, we look forward to gaining deeper insight into corrosion and accelerating materials development. Mid-stream Oil and Gas Company OLI Systems modeling capabilities were key to exacting these results. The insights will transform materials selection. OLI Systems software saves you from extensive lab testing. With OLI Systems, the process is much faster and simpler. Liu Cao Senior Research Engineer DNV GL DNV GL OLI Studio: Corrosion Analyzer was a vital tool in diagnosing the root cause of metal loss and identifying the best course of treatment. An investment in OLI Systems provides significant rates of return to our staff productivity and confidence and to our clients by optimizing their operations. Eric Nelson Lead Technical Advisor OLI Systems, Inc.. All Rights Reserved 5
6 Proven experience delivering successful client outcomes Enhancing operational efficiency, mitigating risk and increasing productivity Enhancing operational efficiency in with water chemistry analysis Mitigating risk with rigorous thermodynamic models Accelerating engineering productivity with modeling and simulation The OLI simulation package is a valuable tool in a corrosion engineer s toolbelt. OLI Systems state-of-the-art technology and technical support gave us the confidence to effectively tackle our problem and quickly reach a solution. Mike Cayard Corrosion & Materials Leader Operations Excellence OLI MSE easily demonstrates how varying process conditions and neutralizing compounds will affect water behaviors, and how to interpret their relationship information which is key to predict and mitigate corrosion Rusty Strong Senior Technical Services Manager The flexibility of the model and technical support that OLI Systems provides are innovative and give us a great technical tool to support our customers. Kathleen Wills Technical Advisor With OLI Systems high-level understanding of water chemistry, equilibrium, and thermodynamics, we were able to model the potential for corrosive salt formation and the specific type in the overhead systems. OLI Systems has made significant contributions to understanding and predicting issues in refining overhead systems that resulted in proactive changes to minimize corrosion and fouling. Olavo Dias Plant Integrity & Corrosion Management Expert, Becht Engineering OLI Systems, Inc.. All Rights Reserved 6
7 Global Presence Technology Partners Key Clients Industries Global industry leading clients & technology partners Other Industrial 6 of global top 10 leaders 6 of global top 10 leaders 3 of global top 10 leaders Nuclear industry and government research institutions 4 of global top 10 leaders Industrial process and discrete manufacturing Over 500 successful client deployments OLI s presence spans over 35 countries and 6 continents OLI Systems, Inc.. All Rights Reserved 7
8 Industrial digital transformation overview
9 Automation OLI is evolving to drive the industrial digital transformation New automation, analytics and cloud capabilities are on the innovation roadmap Analytics & AI Monitoring & Reporting Augmented Reality Digital Twin Big Data Analytics Predictive Maintenance Industrial IoT OLI 2.0 OLI 1.5 Modeling & Simulation Modeling Today OLI 1.0 Design & Analysis Operations Process Integration Lifecycle Optimization 9
10 OLI data and analytics vision Manual insights to automated intelligence and predictive analytics Asset/Process Design Asset Performance / Process Operations Prescriptive Complexity Design What should happen? Rule-based insights Real-time What is Happening? Real-time operational data Historical What Happened? Historical operational data; trends, dashboards Predictive What If? Assessment to determine potential outcomes What action to take? Assessment to determine potential outcomes Insights Condition Management Intelligence Predictive Analytics Real-time Optimization Value
11 New tiered services offerings Combining training, support, consulting and data validation BRONZE BASIC SILVER STANDARD GOLD PREMIUM PLATINUM SUPERIOR Installation, Configuration, and Bugs (web based) Self service Free with license purchase For standard, personalized support including DR, training and data validation For advanced support, comprehensive training, advanced DR and data validation Pre-paid Service Levels (varying levels of support levels, application consulting, on-demand and on-site training, data validation, dedicated OLI consultant) For premium service levels for support and DR, consulting and data validation with onsite training Standard personalized support Acquire advanced expertise Maximize outcomes Pricing ranges from 25% to 60% of the software lease value depending on the package selected; custom training & consulting available separately
12 Service levels Ensure your Success! Improve your bottom line Increase your competitive edge Make decisions with confidence By bringing OLI experts in water chemistry onto your team By growing in OLI simulation proficiency By taking advantage of OLI s unique simulation capabilities
13 OLI software delivers a unique combination of capabilities Most rigorous and accurate insights for water chemistry applications OLI Studio: Stream Analyzer Electrolyte chemistry Analysis Process flowsheet calculations OLI Flowsheet ESP OLI Studio: Scalechem OLI Corrosion Analyzer Aqueous corrosion modeling Process Modeling Integrations OLI Alliance Engine
14 OLI Studio: Stream Analyzer software highlights In-depth chemistry analysis for electrolyte and non-electrolyte streams Features Equilibrium calculations solid-aqueous-vapor-organic phase distribution Advanced mechanisms such as redox, kinetics, surface reactions Advanced property calculations such as ORP, water activity, transport properties, etc. Calculations Single point equilibrium calculations of many types, including isothermal, set ph, bubble and dew pts, etc. Multiple point equilibrium calculations and plot capabilities to study trends in ph, T, P, concentration Simple mix and separate capabilities Industrial Applications Unique differentiators Key Client Benefits Amine chloride sublimation High-pressure autoclave formulation Gas-phase condensation ph prediction Salt solubility vs. ph or composition Trace metal fixation Acid or base neutralization (titration) Accurate, predictive multi-component calculations Three thermodynamic models: AQ, MSE, MSE-SRK Extensive database (~6,000 species, 80 elements) Virtual lab for chemical analysis Reduction of physical experiments Faster, higher quality process design Cost effective, environmental compliance Accurate process trouble shooting 14
15 OLI Studio: Scalechem software highlights Accurate scaling prediction during oil and gas production Features Comprehensive, first principles based thermodynamics tool Simulation of fluid production from reservoir Computation of phase mass balance, scale tendencies, scale mass of production fluids in the production line Calculations Full phase equilibrium; vapor, brine, oil & multiple solid phases Quantitative partitioning of acid gases & volatile fatty acids across the vapor-brineoil phases Mix & separate calculations to model production facilities Industrial Applications Evaporative scaling of NaCl Reservoir saturation in dolomitic reservoirs Gas-lift injection, effects of gas composition & hydration on scaling Mixing multiple waters at a gathering location, varying flow rates Seawater injection, ion-stripping Unique differentiators Process-oriented, allowing step-bystep visualization of the application Database that covers non-standard & exotic scales Broadest range of phenomena & operating conditions Key Benefits Granular, predictive insights to mitigate risk from production interruption or asset damage Enhance quality of process and asset design to increase production yields 15
16 OLI Studio: Corrosion Analyzer software highlights Prediction of general and localized corrosion, depletion profiles, stability of metals Industrial Applications Screening to focus lab and plant tests Hot spots for sensor locations Useful remaining service life Process changes, corrective action testing Lab and plant screening sensitivity studies ph, composition, and temperature effects Failure diagnosis and avoidance Material selection Features Thermophysical & electrochemical modules for predictive kinetics analysis, thermodynamic analysis and useful service life. Active-passive transition, effects of solution species on passivity. Effects of T, P, ph, concentration, velocity, materials and process changes on corrosion Unique differentiators Rigorous and accurate insights with highly reliable aqueous models Extensive data validation Broadest range of phenomena & operating conditions Extensive database (~6,000 species, 80 elements) Calculations E-pH, Pourbaix, E-species and Stability diagrams, general corrosion rates, polarization plots Effects of heat treatment, kinetics and transport properties Automatic inclusion of redox and real-solution calculations Key Benefits Digital R&D to rapidly and efficiently mitigate corrosion with reduced experimentation Accurate corrosion modeling and prediction to increase useful asset life. Improved operational efficiency and reliability with better material selection and asset design. 16
17 OLI Flowsheet: ESP software highlights In-depth chemistry analysis for more effective process design Industrial Applications Wet/dry flue gas scrubbing and oxidation Sour water stripping Autoclaves Claus plants, Benfield Process Amine sweetening and regeneration Seawater desalination OTSG water purification and blowdown Wastewater treatment Features Electrolyte based, steady state process simulator for multi-phase systems with speciation Energy, mass, species balance ph control, membrane purification, mass transfer limitation (ESP Blocks) Multi-phase systems (OLI Engine) Controllers Unique differentiators Specialized ESP blocks and 100+ unit operations designed for electrolytes; RO membrane Extensive data validation Broadest range of phenomena & operating conditions Extensive database (~6,000 species, 80 elements) Calculations Flowsheet simulation with speciation, sensitivity analysis, diffusion, mobility and permeability calculations Effects of temperature, salinity, and speciation on viscosity, osmotic pressure, diffusivity constants, and other critical transport properties. Key Benefits Highly accurate simulation predictions of multi-unit operations to optimize process design, minimize CAPEX, OPEX Granularity of features deliver higher precision to maximize yields and efficiency 17
18 OLI Alliance Engine software highlights Electrolyte model integration into process modeling software for more accurate design Features Calculations Aspen Hysys Aspen Plus Electrolyte OLI Property Package built on OLI s thermodynamic framework Process flow diagram with electrolyte modeling and phase equilibrium balance Honeywell UniSIM Design KBC PetroSIM Aveva PRO/II PSE gproms Access to the three unique OLI thermodynamic frameworks OLI specific unit operations such as precipitator, neutralizer, crystallizer, OLI flash block Accurate and rigorous ph and Ionic phase predications Exact thermophysical properties calculations to determine feasibility of chemical processes Industrial Applications ph control Gas sweetening Regulatory and environmental limits Scrubbers Amine sweetening and regeneration Wastewater treatment Chlor-alkali brines Acid stream neutralization Unique differentiators Complete speciation for increased accuracy in process simulation modeling Activity coefficients for complex and concentrated systems Extensive database (~6,000 species, 80 elements) Key Benefits Highly accurate predictive simulation of multi-unit operations to optimize process design Process flow analysis for multiphase, multi-component systems Increased engineering productivity by implementing the OLI technology in your existing flowsheet simulator 18
19 Thanks for your attention!
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