ASA EMULSIFIERS PROCESS & CHEMICAL FEED EQUIPMENT

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1 PROCESS & CHEMICAL FEED EQUIPMENT Oil & Gas Power Genera on Chemical Processing Mining Pulp and Paper Water Resources Pharmaceu cal ASA EMULSIFIERS USA phone fax

2 ASA Emulsification At EGM, our engineering team has ASA Sizing Technology exper se and a combined in house experience with ASA emulsifica on equipment that exceeds 50 years. With this history, we have designed and developed the absolute best ASA emulsifiers available today, the EL ASA Series. The technology incorporated into these systems generate precisely controlled solids, more uniform par cle size distribu ons, minimize chance for ASA hydrolysis and deliver reliable performance over an extended life. SYSTEMS OVERVIEW: All EL ASA systems incorporate the following technologies: Reliable control components Proven turbine technology Simple and robust pressure control mechanisms EGM s exclusive ASA injec on assembly Provisions for use with starch or polymer emulsifica on agents Four mechanical variables that can be manipulated to alter emulsion quality and size distribu on Turbine quench glands to improve seal life Quick Grab sample port to measure emulsion quality Alarm packages to iden fy process variables out of pre set range For a detailed list of possible equipment configura ons, refer to the product selec on guide on page two of this bulle n. EGM Level Six ASA Emulsifier with PLC Control, EGMix TM injec on assembly and intelligent turbine control. EGM DESIGN PHILOSOPHY DIFFERENCES: ASA Injec on needs to be handled correctly to minimize the chance for hydrolysis Emulsifica on agents require proper dispersion and mixing to generate op mum results Turbine life is cri cal and proper accommoda ons will promote longer life PLC automa on provides tremendous flexibility, allowing for mul ple emulsifier use with a single piece of equipment So Start func onality built into PLC protects cri cal components and motors from both electrical and pressure shock Bulle n ELASA 1

3 Category Feature Level 1 Level 2 Level 3 Level 4 Level 5 Level 6 Level 7 Control Method Hardwired Control Logic PLC Control Logic (GEFanuc) PLC Control Logic (Allen Bradley) Pre Wire for Level Probe Control Package 4 20 ma Level Control Package (level controller and pressure transmi er) Service Power 480VAC, 3 phase, 60 Hz 575VAC, 3 phase, 60 Hz (includes CSA Cer fica on) Other global power requirements Dilu on Water Mill Dilu on Water Line Manually controlled water booster pump Automated water booster pump Emulsifica on Agent Polymer Liquid Starch Cooked Starch Liquid Starch Magne c Flowmeter ASA Process Variable Frequency Drive Flow Control (Manual) ASA Ra o Control (ASA to Emulsifier) ASA Calibra on Column (Manual set up) ASA Mass Flowmeter Emulsifier Process Variable Frequency Drive Flow Control (Manual) Emulsifier Flow Control Loop (VFD) Emulsifier Ra o Control Loop (Emulsifier to Primary) Emulsifier Calibra on Column (Manual set up) Emulsifier Magne c Flowmeter Turbine Loop Standard MTH Turbine Upgraded Long Coupled Regenera ve Turbine Turbine Seal Self Quenching Recircula on Loop Recircula on Loop Regulator Recircula on Loop Magne c Flowmeter Primary Flow Process Globe Valve Flow Control (Manual) Primary Ra o Control (via pneuma c control valve) Flow indica on via Vane Flowmeter Flow indica on via Magne c Flowmeter Secondary Flow Process Globe Valve Flow Control (Manual) Secondary Flow Loop Control (VFD) Secondary Flow Ra o Control Flow indica on via Vane Flowmeter Flow indica on via Magne c Flowmeter System Alarms Low Primary Flow Low ASA Flow Low Emulsifier Flow User Configurable Alarm Package ASA Emulsification LEGEND Standard Op onal N/A EGM CAN COMPLETELY CUSTOMIZE ANY OF THE ABOVE UNITS TO YOUR SPECIFICATIONS Bulle n ELASA 2

4 ASA Emulsification ASA SYSTEM ADD ONS The following equipment packages can complete your turn key ASA system: Neat ASA Storage tanks with provision for moisture control Emulsifier agent tanks and delivery systems Emulsified ASA holding tanks Level control packages for all tanks (level probes, pressure transmi ers, ultrasonic, radar, etc) Delivery pumps (if not direct feed from emulsifier) Automated distribu on systems (for mul ply machines) Filtra on systems Heat exchangers (with op onal temperature control package) Hoses, fi ngs, valves, supplies Installa on, Start up, Maintenance and Repair Services EGM Level One ASA Emulsifier offers clients an economical choice for applica ons that do not require advanced levels of control sophis ca on but s ll demand rugged performance and reliable emulsion quality. Designed and built at EGM, this 9 Posi on ASA Feed Spli er allows emulsified ASA to be distributed automa cally to paper machines with mul ply forming. Bulle n ELASA 3

5 BEHIND THE SCENES A look inside the power panel from an EGM Level Three ASA Emulsifier reveals a higher standard of cra smanship. Quality components laid out in an ergonomic manner allow for reliability and easy maintenance and troubleshoo ng. Electrical components are neatly arranged to allow for intui ve service. A compulsion for neatness, order and detailed electrical labeling during manufacturing make client ownership experience a luxury. ASA Emulsification EGM ASA MODEL CODE EXAMPLE ELASA 6- P- MA 480- PLCAB X Series: ELASA Level: 1 thru 7 Emulsifier: P = Polymer LS = Liquid Starch CS = Cooked Starch Level Control: X = None LP = Level Probe MA = 4 20 ma Power: 480 = 480 VAC 575 = CSA Cer fied 575 VAC Op on 1: X = None PLCAB = AB PLC PLCGE = GE PLAC Op on 2: X = None Q = Custom Pictured here is a Level Two System that incorporates a hard wire logic control scheme with addi onal magne c flow meters on the primary emulsifica on loop to add precision and provide for remote monitoring if required. Bulle n ELASA 4

6 USA phone fax