downlights for environmentally critical applications healthcare cleanroom & containment areas high abuse transportation

Transcription

1 downlights for environmentally critical applications healthcare cleanroom & containment areas high abuse transportation

2 table of contents Downlight Features 4-5 Photometric Performance & Layouts 6-7 Downlight Lamp Charts 8-9 Performance Listing Definitions 10 Additional Literature Available 11 downlights for demanding environments A growing number of facilities call for attractive, highperformance downlights able to meet any number of challenging environmental requirements. That s why Kenall has developed a new family of downlights with models specifically designed for the environmental conditions of four different types of projects. First, there s Millenium. These good-looking downlights are suitable for all kinds of high abuse applications. Like every Millenium luminaire, these architecturally inspired downlights are as tough and durable as they are attractive. Their IP65 ingress protection rating means moisture, dirt, and insects can t get inside, plus they re guaranteed against breakage for the life of the installation. For transportation projects, there s Kenall s new Luxtran family. These specially engineered downlights offer the same level of protection from physical and environmental abuse as their Millenium counterparts, but because transportation facility fixtures may be exposed to rust- and corrosioncausing conditions, all exposed Luxtran downlight components are made from Type 304 stainless steel. MedMaster downlights were created for the most challenging healthcare applications. Designed to keep plenum contaminants out of both the fixture and the room, MedMaster downlights meet K230 Leakage Standard for luminaire leakage in pressurized environments and FED-STD-209E/ Class 100 (ISO 5) Cleanrooms. MIL-STD-461F certification means they re safe to use in areas containing even the most EMI-sensitive equipment, making them perfect for surgical suites. They re IP65 and NSF2-Splash Zone rated for ease of cleanability, plus they re toxin-free, corrosion resistant, and feature standard anti-microbial finishes. (See page 10 for listing details.) For cleanrooms and laboratories, as well as other environmentally demanding, technology-based applications, there s our new Simple Seal downlight family. These fully sealed fixtures are designed to provide the highest possible level of protection from plenum-based contaminants while offering optional EMI protection that meets the stringent MIL-STD-461F. Like their MedMaster cousins, Simple Seal downlights stand up to the most rigorous cleaning protocols, and meet the K230 and FED-STD-209E Standards. Downlights for environmentally demanding applications. It s a solution as important as it is timely. And it's only from Kenall. 2 The Kenall product shown or described on this page is manufactured in the USA with components purchased from US suppliers. Kenall has not determined the origin of its domestically purchased components or the subcomponents thereof. P: F: Lakeside Drive Gurnee, Illinois 60031

3 Opposite Page: Luxtran transportation downlights have all the features of Millenium downlights (bottom right) plus Type 304 stainless steel hardware and components. Top Left: MedMaster downlight performance promises are backed by certifications from independent testing labs. (See page 10 for details.) MedMaster Downlight Performance Promises: Fixture interiors are fully protected from the environment Plenum contaminants won t enter the room through the fixture or its mounting (when properly installed) Fixtures won t expose sensitive electronic equipment to problematic levels of electromagnetic interference Fixtures are free of surface contaminants, easy to clean, and will withstand extreme cleaning protocols without sustaining damage Bottom Left: Simple Seal cleanroom and containment area performance promises are backed by independent testing lab certifications. (See page 10 for details.) Simple Seal Downlight Performance Promises: Fixture interiors are fully protected from the environment Cleanrooms are protected from plenum-based contaminants entering through the fixture or its mounting (when properly installed). When specified with optional EMI protection, fixtures won t expose sensitive electronic equipment to problematic levels of electromagnetic interference Fixtures are free of surface contaminants, easy to clean, and will withstand extreme cleaning protocols without sustaining damage Right: Millenium high abuse downlights provide public areas with attractive, tough, and efficient lighting. Their IP65 Ingress Protection rating means that dirt, moisture, and other unwanted debris can t get inside the fixture, while Kenall's Peace of Mind Guarantee ensures you ll never have to worry about breakage from physical abuse for the life of the installation. P: F: Lakeside Drive Gurnee, Illinois

4 downlight features MedMaster, Simple Seal, Millenium, Luxtran Recessed Ceiling Mount Downlights Nominal 6" and 8" Aperture * Incandescent and HID available compact fluorescent horizontal lamping* compact fluorescent vertical lamping* LEd HOUSING Aluminum housing with seam welded corners Available in vertically or horizontally lamped housings Adjustable for ceiling thicknesses up to 1.375" Cold rolled or brushed stainless steel, or aluminum trim secured by captive stainless steel flat head fasteners (Millenium series features tamperproof fasteners) Finish Standard anti-microbial finish (MedMaster only) 1,000-hour salt spray tested optical system Aluminum reflector with low iridescent anodized finish Smooth, easy to clean exterior lens surface Continuous lens retention system Available with compact fluorescent, incandescent, metal halide, and LED (with dimming option) lamp sources Fixture seal maintained whether lamped from above or below ceiling LED 22-watt ring produces approximate total lumen output equivalent of an -watt CFL; LED 38-watt ring produces equivalent of a 32-watt CFL Listings* UL and CUL Wet Location UL certified IP65 in compliance with IEC NSF2 Splash Non-Food Zone Meets K230 Leakage Standard for luminaire leakage in pressurized environments and FED-STD-209E/Class 100 (ISO 5) Cleanrooms. MIL-STD-461F Air Force/Navy Fixed UL and CUL Listed for Through Branch Circuit Wiring * See chart on page 5 for listings specific to product group OPTIONS** Wall wash light distribution Black baffle ** Other options available please see specification sheets at for more information 4 P: F: Lakeside Drive Gurnee, Illinois 60031

5 downlight features downlight Distribution Patterns downlight Reflector Colors Asymmetric Clear Specular Clear Semi-Specular Symmetric Champagne Gold Wall Wash All Kenall downlight series are offered with a standard clear specular low-iridescent reflector or in optional clear semi-specular or champagne gold low-iridescent finishes. Consult factory for custom finishes. Kenall downlights produce an asymmetric (with horizontal lamping) or symmetric (with vertical lamping) light distribution pattern. A wall wash pattern is available by specifying option WW when ordering. AVAILABLE CERTIFICATIONS & LISTINGS PER PRODUCT GROUP WL IP65 K230/209E NSF2 MIL-STD-461F wet IP65 in compliance Pressurized Splash MIL-STD-461F Peace of Mind location with IEC Leakage Non-Food Zone Air Force/Navy Fixed Lifetime Guarantee MedMaster MDL MedMaster M2DL MedMaster MRIDL Simple Seal CDL * Millenium HADL Luxtran TDL * Optional P: F: Lakeside Drive Gurnee, Illinois

6 downlights: photometrics & layouts corridor & surgical suite CORRIDOR 8' 40' Area, 9' Mounting Height 80/50/20 Room Reflectance, 0.80 LLF (Source: IESNA Handbook) Catalog No. HADL8HF-1-42P AVG MAX MIN AVG/ MAX/ STAT AREA FC FC FC MIN MIN Corridor :1 1.5:1 SURGICAL SUITE 26' 25' Area, 9' Mounting Height 80/50/20 Room Reflectance, 0.80 LLF (Source: IESNA RP-29-06) Catalog No. M2SEFI24-4-F32T8, M2DL6HF-1-32P AVG MAX MIN AVG/ MAX/ STAT AREA FC FC FC MIN MIN Zone 3' AFF :1 1.0:1 Zone 3' AFF :1 3.0:1 Zone 3' AFF :1 2.7:1 Zone 1 Immediate surgical area Zone 2 Secondary surgical area Zone 3 Perimeter of the room IES Recommended FC Zone Zone Zone M2SE Avg. FC Produced The chart above shows the average maintained footcandle levels for each surgical zone. 6 P: F: Lakeside Drive Gurnee, Illinois 60031

7 downlights: photometrics & layouts transportation platform & mri suite TRANSPORTATION PLATFORM 10' 50' Area, 10' Mounting Height 80/50/20 Room Reflectance, 0.80 LLF (Source: IESNA Handbook) Catalog No. TDL8VM-1-70M AVG MAX MIN AVG/ MAX/ STAT AREA FC FC FC MIN MIN Station Platform :1 2.3:1 MRI SUITE ' 37.5' Area, 10' Mounting Height 80/50/20 Room Reflectance, 0.80 LLF (Source: IESNA Handbook) Catalog No. MRIDL6HI-1-100I AVG MAX MIN AVG/ MAX/ STAT AREA FC FC FC MIN MIN MRI Suite Floor :1 1.9:1 MRI Suite Workplane :1 1.3:1 used on web only used on spec sheets only P: F: Lakeside Drive Gurnee, Illinois

8 LAMP CHART MEDICAL DOWNLIGHTS Numbers indicate maximum number of lamps per housing style. Complete specification information is available at MEDmaster Series MDL / M2DL Nominal Aperture Size 6 3/8" 6 3/8" 8 3/8" 8 3/8" 6 3/8" Lamp Orientation horizontal Vertical Horizontal Vertical led 30W LED (30L) 13W-Quad (13Q) 2 1 W-Quad (Q) W-Quad (26Q) W-PLT (P) W-PLT (26P) W-PLT (32P) W-PLT (42P) W Max. Incan. Par30S (75P30S) W Max. Incan. A (100A) W Max. Incan. A21 (0A21) W Max. Incan. A21 (200A21) W Max. Incan. Par38 (250P38) 1 MEDmaster MRI Series MRIDL Nominal Aperture Size 6 3/8" 6 3/8" 8 3/8" 8 3/8" 6 3/8" Lamp Orientation horizontal Vertical Horizontal Vertical led 34W LED (34L) 75W Incan. A21,12V DC (75DC) W Max. Incan. Par30S (75P30S) W Incan. A21,12V DC (100DC) W Max. Incan. A (100A) W Max. Incan. A21 (0A21) W Max. Incan. A21 (200A21) W Max. Incan. Par38 (250P38) P: F: Lakeside Drive Gurnee, Illinois 60031

9 LAMP CHART SEALED ENCLOSURE, high abuse, & transportation DOWNLIGHTS Numbers indicate maximum number of lamps per housing style. Complete specification information is available at simple seal millenium Luxtran Series CDL / HADL / TDL Nominal Aperture Size 6 3/8" 6 3/8" 8 3/8" 8 3/8" 6 3/8" Lamp Orientation horizontal Vertical Horizontal Vertical led 30W LED (30L) 13W-Quad (13Q) 2 1 W-Quad (Q) W-Quad (26Q) W-PLT (P) W-PLT (26P) W-PLT (32P) W-PLT (42P) W MH ED (39M) W MH T6 (39MT6) 1 70W MH ED (70M) W MH T6 (70MT6) 1 100W MH ED (100M) W Max. Incan. Par30S (75P30S) W Max. Incan. A (100A) W Max. Incan. A21 (0A21) W Max. Incan. A21 (200A21) W Max. Incan. Par38 (250P38) 1 P: F: Lakeside Drive Gurnee, Illinois

10 K230 Performance Standard for Luminaire Leakage in Pressurized Environments Large numbers of r&d, high-tech manufacturing and medical facilities contain areas in which environmental isolation and the prevention of crosscontamination are critical. Applications such as cleanrooms, research labs and surgical suites must be kept free of external contaminants while others, such as infectious disease isolation areas and r&d bio-containment spaces, must prevent contaminants from escaping. The need for environmental isolation in these areas is so critical that air pressure is used as a buffer against contamination. Positive pressure is employed where the introduction of foreign matter causes contamination, while negative pressure creates a barrier to contaminant egress where containment is the critical issue. When anything including a lighting fixture penetrates the ceiling, it creates the potential for contaminant leakage. Consequently, luminaires must be free of openings through which contaminants can pass or that could result in a reduction of pressure. Simply put, a key performance requirement for lighting fixtures in pressurized environments is the ability to prevent leakage. leakage Prevention responding to the growing needs for increasingly more effective techniques of containing dangerous organisms, standards for bio-containment cabinets have rapidly advanced in recent years. These cabinets employ negatively pressurized interiors to maximize containment. To this end, they must be free of holes, gaps, or other openings that could allow leakage and thereby compromise the effectiveness of the cabinet s pressure-based contamination barrier. From this perspective, lighting fixtures used in larger negative pressure environments to seal off ceiling enclosures have leakage-based performance requirements very similar to those of bio-containment cabinets. There is no mandatory U.S. standard specific to luminaire leakage in pressurized applications. however, there is a widely accepted leakage standard for cabinetry developed by the National Sanitation Foundation (NSF) in conjunction with the American National Standards Institute (ANSI): NSF49 Class II (laminar flow) Biosafety Cabinetry. Section 6.2 of that standard, Pressure Decay/Soap Bubble/Tracer Gas Leak can be effectively adapted to the testing of light fixtures. Kenall refers to its proprietary adaptation as the K230 Performance Standard for Luminaire Leakage in Pressurized Environments. Testing by a qualified laboratory, utilizing the K230 testing protocol, is the best way available to ensure compliance levels comparable to those required by the NSF49 standard, Section 6.2, because K230 procedures are based on those prescribed by NSF49 for biosafety cabinetry. Thus, Kenall's K230 determines a fixture s ability to restrict the passage or penetration of contaminants when subjected to prescribed pressure level in either positive or negative pressure environments. In short, it measures a fixture s resistance to leakage in virtually any pressurized environment. Kenall s K230 test, performed under controlled conditions by a highly qualified independent testing lab, calls for a special airtight chamber containing a pressure plenum fabricated to simulate the type of ceiling surface to which the fixture will be mounted. The plenum is then pressurized to the prescribed level and sealed, with pressure readings recorded on a water gauge at five minute intervals. To meet the K230 leakage prevention standard, the fixture must be able to maintain two inches of pressure, plus or minus 10 percent, for 30 minutes. Pressure in Pressure Tested LIGHT FIXTURE PLENUM Gauge Fabricated plenum designed to test Kenall luminiares for pressured leaks. hospitals hospitals and other healthcare facilities contain areas where patients infected with or tested for highly contagious or communicable diseases, are isolated for observation and treatment. They contain a variety of areas, including surgical suites, patient rooms and ICUs, that use positive pressure as a barrier against contaminant ingress, particularly dangerous pathogens. Fixtures complying with Kenall's K230 pressure testing standard are able to meet or exceed the leakage prevention requirements for these applications for both contaminant ingress and the maintenance of target pressure levels. K230 Pressurized Plenum When you see this symbol you'll know the Kenall luminaire has been tested and certified to the K230 standard 2010 Kenall Mfg. Co. All rights reserved P: F: Lakeside Drive Gurnee, Illinois 60031

11 Performance Standard AND TEST FOR CLEANLINESS CLASS Cleanroom spaces are defined by their level of cleanliness, so these spaces require lighting fixtures capable of supporting the highest levels of environmental integrity related to the passage or production of airborne particles. Only by selecting a fixture that has been tested to accepted standards, can the specifier be confident that the fixture is free of gaps or holes through which contaminants can enter a controlled space, and does not itself produce objectionable levels of particulate contamination. Specifiers have traditionally used Federal Standard 209E (Airborne Particulate Cleanliness Classes in Clean rooms and Clean Zones) to evaluate and specify cleanroom environments. In addition, the International Standards Organization (ISO) has developed a more comprehensive cleanroom rating metric, ISO The chart below (left) summarizes FED-STD-209E and cross references definitions to the ISO standard. The chart to its right details the permissible number of particles per cubic meter, in micrometers, for each ISO cleanroom classification. A fixture's performance related to cleanliness class can be evaluated and certified to accepted test protocols based on the aforementioned definitions of cleanroom class. Kenall measures this performance with an independent testing lab s Cleanliness Class Compatibility Study (CrS-CCCS- Gr2229), which evaluates a fixture's ability to meet cleanliness protocols in the various classes of cleanrooms. This study measures and certifies the fixture's ability to seal out, and not produce, airborne particles as small as 0.1 micrometer. The applicable fixtures are rated to cleanliness standards using the definitions of FED-STD-209E and ISO 644-1, and are labeled to the repsective pertinent level of cleanliness. independent testing It is important to understand that even if a manufacturer claims that a fixture has been tested for leakage and cleanliness, this neither means the fixture has been tested by a qualified independent testing laboratory using appropriate test procedures, nor that it meets the specific performance requirements of the intended application. Evidence of certification utilizing the previously described standards and test procedures discussed, are the best means available for evaluating the performance of a fixture for its intended application. Testing a fixture for compliance to the applicable standards should only be performed by an independent testing lab with the certification, knowledge, experience and highly specialized equipment required to perform the test properly and accurately. Kenall will provide details of the testing procedure and evidence of independent test lab certification of its luminaires upon request. iso fed-std-209e ISO Class English Metric M M m ,000 M ,000 M ,000 M5.5 9 class number of Particles per cubic meter by micrometer size 0.1um 0.2um 0.3um 0.5um 1um 5um ISO iso ISO 6 1, ISO 7 10,000 2,370 1, ISO 8 100,000 23,700 10,200 3, FED-STD 209E CLASS 100 ISO 5 When you see this symbol you'll know the Kenall luminaire has been tested and certified to FED-STD-209E, CLASS 100 (ISO 5) 2010 Kenall Mfg. Co. All rights reserved. P: F: Lakeside Drive Gurnee, Illinois

12 performance listing definitions NSF2 NSF2 (Splash Zone) Equipment listed NSF2 (Splash zone) has been evaluated as to its corrosion resistance, cleanability, and exposed material. Our NSF2-Splash Zone type construction is listed for use in Splash Zones and Non Food Zones. All exposed sheet metal will be painted CRS, Type 304 stainless steel, painted aluminum, or anodized aluminum. Fasteners will be stainless steel, and lenses can be acrylic, polycarbonate, or tempered glass, all with prisms on the inside. MIL-STD-461F ELECTROMAGNETIC INTERFERENCE (EMI) TESTING & MILITARY STANDARD 461F The most comprehensive, widely recognized and acknowledged domestic EMI standard is Military Standard MIL-STD-461F, a mandatory standard for military hospitals and other EMI-sensitive military facilities and a voluntary standard for public and private facilities applications. MIL STD testing measurements cover both radiated and conducted emissions, in addition to maximum allowable amounts of emitted energy based on both frequency range and field strength. The MIL-STD-461F testing procedures and requirements appropriate to light fixtures are found under Navy and Air Force Limits for Electronic Devices, with the specific testing information for conducted emissions outlined in CE and for radiated emissions in RE While both are designed to emulate worst case operating conditions, both the test procedures and the standards themselves are logical and reasonable. Kenall MedMaster fixtures have been tested and proven to be in compliance with MIL-STD-461F (Air Force/ Navy Fixed) by an independent laboratory (DLS Electronic Systems, Inc.) accredited by both NIST and the U.S. DOC. Copies of test reports are available from Kenall P: F: Lakeside Drive Gurnee, Illinois 60031

13 ip65 hosedown ratings & their relation to ip ratings limitations of wet & hosedown ratings ul standards UL standards for wet type ratings only offer a wet location rating, which simulates an outdoor rain condition. UL standards for a type 4 or NEMA 4 hosedown rating uses a 1 inch diameter nozzle on a fire hose delivering 65 gallons of water per minute. various conditions exist where a fixture requires a rating better than a wet location label but not NEMA 4. These conditions typically exist in washdown applications where hose directed water or cleaning agents will be directed at the fixture. benefits of ingress Protection ratings iec standards The IP water rating of "5, described in IEC Standard 598, provides an intermediate step between the rain rating and the NEMA 4 rating. It also provides an internationally accepted standard which can be used to evaluate fixtures or any other electrical equipment, and the test can be performed by an independent third party testing agency for verification. Underwriters Laboratories in Northbrook, Illinois investigates products and tests to the IEC standard. dust-tight Protection An additional test criterion that can be applied to fixtures is the ability to exclude solid matter. The IP solid rating of "6" (IP6_) means the fixture will be dust tight. The specified test requires that the fixture be placed in a circulating talc atmosphere for 3 hours. The particle size of the talc is a range of one to 75 microns and the fixture is placed under negative pressure in an attempt to draw the talc into the fixture. No talc shall be found inside the fixture after this test. the importance of recognized standards & independent testing Other lighting manufacturers that claim a hosedown rating other than NEMA or IP are not testing to recognized standards and cannot have the tests confirmed or audited by an independent outside testing agency. Beware of statements such as "Tested to 75psi at 1 inch." No reference is made to the volume of water that is leaving the nozzle and impacting the product. In fact, high nozzle pressures typically have low water volumes because the nozzle is restricting the flow of water causing the pressure in the hose to increase, minimizing the amount of water leaving the nozzle. regardless of the hose pressure, any water volume less than 3.3 gal/minute is less severe than the IP_5 test. The most relevant characteristics are the diameter of the nozzle and the flow rate of the water. The following chart shows the test characteristics for various Standards. medmaster ratings Kenall s MedMaster line of hosedown rated products are approved by UL and CUL for IP ratings according to IEC Standard 529. what are iec standards? IEC Standards are international standards that many European countries adopt as their national standard. North America has traditionally adopted UL standards as the source for standards. U.S. product manufacturers designed their products to IEC standards initially for sale overseas but are finding them increasingly useful here in North America. ip standards characteristics Rating Standard Nozzle Dia Flow Rate Distance Duration IP_5 IEC inches 3.3 gal/min 8-10 ft min NEMA4 NEMA inches 65 gal/min ft 5 min Marine UL inches 1 gal/min 10 ft 5 min P: F: Lakeside Drive Gurnee, Illinois

14 1020 Lakeside Drive Gurnee, Illinois FAX Kenall