ION EXCHANGE (I) LTD 3
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1 SIMPLE WAY TO GET HIGH PURITY WATER
2 Short Cycle Ion Exchanger & H 2 Ion Polishing
3 ION EXCHANGE (I) LTD 3
4 ION EXCHANGE (I) LTD 4
5 ION EXCHANGE (I) LTD 5
6 ION EXCHANGE (I) LTD 6
7 ION EXCHANGE (I) LTD 7
8 INDION SWIFT PLUS CONTROL PANEL ION EXCHANGE (I) LTD 8
9 RESIN SIZE Conventional resin Monosized resin ION EXCHANGE (I) LTD 9
10 FLOW PATTERN CATION ANION CATPOL ION EXCHANGE (I) LTD 10
11 Swift Conductivity Reactive Silica ph CCR < 5.0 Max < 0.5 mg/l ION EXCHANGE (I) LTD 11
12 Swift Polisher CCR Conductivity Reactive Silica < 1.0 Max < 0.1 Min < 0.25 mg/l ph 5 7 ION EXCHANGE (I) LTD 12
13 The Short Cycle Effect Service Runs 8 16 Hours Reduced to 1 3 Hours Regeneration Period 2 4 Hours Rd Reduced dto 35 Minutes ION EXCHANGE (I) LTD 13
14 Indion Swift PRODUCT RANGE Max Flowrate m 3 /hr Model Model Model Model Model Model Model l Model ION EXCHANGE (I) LTD 14
15 POLISH PRODUCT RANGE Indion Swift Polisher Max Flowrate m 3 /hr Model 1 Polisher 2.25 Model 2 Polisher 3.75 Model 3 Polisher 5.25 Model 4 Polisher 7.50 Model 5 Polisher 12.0 Model 6 Polisher 16.0 ION EXCHANGE (I) LTD 15
16 Duplex Service/Standby Configuration One in Service/One in standby or regeneration. Standby in re circulation mode ION EXCHANGE (I) LTD 16
17 Skid Mounted / Pre Engineered System Pre Piping Engineering g Pre Wired controls Pre validated programme & PLC control Pre Assembled System Tested at factory Communication link to DCS / SCADA / BMS ION EXCHANGE (I) LTD 17
18 Support from International Suppliers Component Support & Engineering Reputed, Time tested & Reliable Pre validated parts Traceability to the standards ION EXCHANGE (I) LTD 18
19 MESSAGE DISPLAY Sample of Display Different Messages: Service Water Good Service Regen Chem Inj 000 Chemical Injection Alarm Low Chemical Hold ldlow Chemical Alarm No F Water No Feed water Stop Alarm Air pressure low Stop ION EXCHANGE (I) LTD 19
20 WATER QUALITY METER Provides: Continuous Monitoring Temperature Compensated Measurement Displays: Resistivity/Conductivity 4 20mA Conductivity/Resistivity Output Temperature ION EXCHANGE (I) LTD 20
21 VOLUME & FLOW DISPLAY View by Touch Panel: Throughput h Flow rate Total Throughput No Regeneration's Pre Set Throughput ION EXCHANGE (I) LTD 21
22 Operational Requirements : Power 415 Volts & 50 Hz Air Bar Raw Water Prefiltered Chemical As per IS grade Treated DM Water No contamination ION EXCHANGE (I) LTD 22
23 Installation ti Location Availability of sufficient feedwater Break tank, Regeneration & Treated dwater storage adjacent to system Sufficient i access for normal operation & maintenance ION EXCHANGE (I) LTD 23
24 FEATURES & BENEFITS Reduced water storage & capital costs Reduction in running costs Minimal waste & associated costs Minimal start up time Reduced space required Bacterial contamination minimised Minimal operator involvement ION EXCHANGE (I) LTD 24
25 FEATURES & BENEFITS Quick regeneration Efficient i chemical usage Produces near neutral effluent Pre commissioned i prior to shipment Single pump for service, regeneration & recycle Skid mounted Fully automatic with communication links ION EXCHANGE (I) LTD 25
26 FEATURES & BENEFITS Features & Benefits : Compact = Indion Swift Higher Purity = Indion Swift ph Running Costs = Low ION EXCHANGE (I) LTD 26
27 FEATURES & BENEFITS Simple Installation > 60 % Space Reduction Zero Running Costs for polishing Compact Polisher ION EXCHANGE (I) LTD 27
28 FEATURES & BENEFITS Thoroughfare Acid Anion Monitoring i via Polisher Neutral Effluent ph 6 9 ION EXCHANGE (I) LTD 28
29 FEATURES & BENEFITS Rapid regeneration times Compact& fully packaged plant Fully automatic with PLC control & HMI, Communication links to DCS/SCADA/BMS One feather touch Start Plant available for production more quickly Less need for standby plant Lower storage volume required Savingson valuable space Low operator requirements Fti Fatigue Free operation ION EXCHANGE (I) LTD 29
30 FEATURES & BENEFITS Simultaneous regeneration of cation and anion resin beds Efficient use of regen chemicals Lightweight GRP pressure vessels Effluent is self neutralising, reducing extremes in effluent ph Lower operating costs and less chemical handling Maintenance free and no corrosion ION EXCHANGE (I) LTD 30
31 FEATURES & BENEFITS Status pointer Service time counter Fault condition history & locators Treated water re circs through plant One pump for service, re circ & regeneration No flow alarm Maintains quality in storage tank Cost effective, efficient & space saving Plant stops automatically to prevent damage Easy monitoring Easy maintenance ION EXCHANGE (I) LTD 31
32 FEATURES & BENEFITS Continuous display of throughput Inputs for low level chemical sensors Feed water level & Treated water level hook up Regeneration prediction Regeneration inhibited when chemicals are low Auto Start & Stop and Restart ION EXCHANGE (I) LTD 32
33 FEATURES & BENEFITS High quality diaphragm control valves, pneumatically operated Low pressure air switch Air failure automatically closes system down Automatic shut down & alarm if air is too low ION EXCHANGE (I) LTD 33
34 FEATURES & BENEFITS Tough monosized Optimum kinetics, capacity spherical resin & flow Water& regeneration Enables flows to be fixed & flow meters easily recorded Speeds up commissioning, i i service & data collection ION EXCHANGE (I) LTD 34
35 FEATURES & BENEFITS Comprehensive digital display panel Audible alarm & Indications Wired IS standard Water quality, quantity & condition at a glance Operator warning Safe ION EXCHANGE (I) LTD 35
36 FEATURES & BENEFITS Stainless steel (316) multistage pump Single paddle flow sensor No corrosion Lower power required Quiet in operation Improves flow & output pressure Accurate readings No corrosion ION EXCHANGE (I) LTD 36
37 FEATURES & BENEFITS Simple pipework design Improves flows & reduces pressure losses Simple process design Optimises regeneration & reduces effluent volume Cation polisher can be retrofitted Flexibility to produce higher water quality ION EXCHANGE (I) LTD 37
38 COMPETITION VS No compaction stage High use of deionised water per regeneration Resin Compaction removes particulate Minimises water usage & low effluent volume ION EXCHANGE (I) LTD 38
39 COMPETITION VS Control panel provides less information for users Informative, easy to use control panel Bespoke design Standard product ION EXCHANGE (I) LTD 39
40 COMPETITION VS Once through system Use of fine resins produced by screening Et External recirculation polishes water from treated water tank during of low demand Use of tough monosized resins as standard ION EXCHANGE (I) LTD 40
41 COMPETITION VS Regeneration of 2½ Regeneration of 35 hours & Service min 6 minutes & min 3 hours hours reduced downtime Large plant Compact plant reduces Sequential space requirement regeneration produces Simultaneous wide ph effluent regeneration produces a needs to be chemically near neutral neutral effluent adjusted ION EXCHANGE (I) LTD 41
42 COMPETITION VS Infrequent regeneration may result in resin fouling High volumes of regeneration chemicals Frequent regeneration reduces fouling & provides a hostile environment for bacterial growth. Frequent regeneration do not impair resin life Reduced volumes of chemicals are used ION EXCHANGE (I) LTD 42
43 Feed water Quality Dissolved dsolids Suspended Solids Organics Alkalinity : Total Anion Ratio Silica Fe / Mn Temperature Chlorine ION EXCHANGE (I) LTD 43
44 PARTIAL LIST OF INSTALLATIONS FOR INDION SWIFT Sr No CLIENT Capacity/YEAR Region 1 STRIDE ACROLAB 2 M3/H (UNDER EXECUTION) Hyderabad 2 Dinesh Remedies 2 M3/H / 2009 Baroda 3 MATRIX LAB. 3 M3/HX 4 units /2006 onwards Hyderabad 4 BIOVET 3 M3/H/2008 Bangalore 5 CIPLA LAB various M3/H X 8. All across SIKKIM/Goa / India 8 units /2005 onwards Patalaganga /INDIA 6 CHIRON BEARING 2 m3/hr Ankelshwar 7 Microlabs 2000 LPH/Under Executio1 Goa ION EXCHANGE (I) LTD 44
45 PARTIAL LIST OF INSTALLATIONS FOR INDION SWIFT Sr No CLIENT Capacity/YEAR Region 8 Microlabs 1 M3/H (UNDER EXECUTION Veerasandra 9 ORCHID CHEMICALS AND PHARMA 16 M3/H / 2004 Chennai 10 ORCHID CHEMICALS AND PHARMA 3.75 M3/H /2004 Chennai 11 ORCHID CHEMICALS C AND PHARMA 16 M3/H/2004 / Chennai 12 Wochardt Ltd 3.75 M3/H /2004 Waluj 13 Wochardt Ltd 3.75 M3/H /2005 Chihaltham 14 Shashun Chemicals 5.25 M3/H /2004 Chennai ION EXCHANGE (I) LTD 45
46 PARTIAL LIST OF INSTALLATIONS FOR INDION SWIFT Sr No CLIENT Capacity/YEAR Region 15 MADAUS 2.25 M3/H Goa 16 RANBAXY LTD 7.75 m3/hr Mohali 17 RANBAXY LTD 7.75 m3/hr Toansa 18 RANBAXY LTD 7.75 m3/hr PAONTA SAHIB 19 PFIZER LIMITED 10 M3/H Chandigarh 20 Parekh Laboratories 3.75 M3/H Vadodra 21 STRIDES PHARMA 3.75 M3/H Karnataka ION EXCHANGE (I) LTD 46
47 PARTIAL LIST OF INSTALLATIONS FOR INDION SWIFT Sr CLIENT Capacity/YEAR Region No 22 MJ/SUN PHARMA 5.0 M3/H Halol 23 MEDICORP PHARMA 2.0 m3/hr Hyderabad 24 US VITAMINS LIMITED 2.25 m3/hr Mumbai 25 ASSOCIATED CAPSULES LIMITED 2.25 m3/hr SHIRWAL 26 DISHMAN PHARMA 3.0 M3/H Ahemdabad 27 PANNER PHARMA 3.75 M3/H 28 HOECHST PHARMA 3.75 M3/H Ankleshwar ION EXCHANGE (I) LTD 47
48 PARTIAL LIST OF INSTALLATIONS FOR INDION SWIFT Sr No CLIENT Capacity/ YEAR Region 29 ALKEM LABORATORIES 15.0 M3/H Daman 30 SANMAR SPECIALITY CHEMICALS 500 LPH Chennai 31 GRANULES INDIA LTD 2.0 m3/hr HYDERABAD 32 BANNER PHARMA 2.25 m3/hr 33 STRIDE ACROLAB 2.0 M3/H Bangalore 34 TORRENT PHARMA 2.0 M3/H Gujrat 35 HIMALAYA 2.0 M3/H BANAGLORE ION EXCHANGE (I) LTD 48
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