Expanding Horizons. Gloves. 12 Sectors of Integrated Expertise. Lalan Rubbers (Pvt) Ltd. 18 Nawala Road, Nugegoda, Sri Lanka.
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1 Expanding Horizons Lalan Rubbers (Pvt) Ltd. 18 Nawala Road, Nugegoda, Sri Lanka. Tel : Fax : Web : gloves@lalangroup.com : Gloves 12 Sectors of Integrated Expertise Since 1940
2 My greatest satisfaction comes from seeing the happiness and passion of my employees as a result of the difference Lalan has made to their daily lives... Lalith Hapangama Chairman Lalan Group
3 Content 07 Sri Lankan Rubber Industry 09 Rubber Based Products 11 About Lalan Group 13 Lalan Rubbers (Pvt) Ltd. 15 Lalan s Glove Manufacturing Operations 17 Lalan s Glove Range 18 Disposable Gloves 20 Household Gloves 22 Industrial Gloves 24 Seamless Gloves 27 Quality Assurance 29 What Makes Lalan s Gloves Unique 30 Copyright 2012 by Lalan Group All rights reserved. 33 Sustainability Initiatives Edition LGRBGL01 No part of this publication may be reproduced, stored in a retrieval system or transmitted by any means, electronic, mechanical, photocopying, recording or otherwise, without the written permission of Lalan Rubber Holdings (Pvt) Ltd. Lalan Rubbers Private Limited 3
4 Lalan Group Since Sectors of Integrated Expertise Rubber Plantations Tea Plantations Other Crops Commercial Forestry Crepe Rubber and RSS Production Glove Production Mattresses and Pillows Printing and Packaging Carbon Trading Biomass Engineering Leisure
5 Rubber tree tapping at one of Lalan s plantations in Deraniyagala, Sri Lanka Sri Lanka is the 6th Largest Exporter of Rubber in the World Sri Lankan Rubber Industry Sri Lanka produces 152,000 tons of Rubber per annum Lanka, the nation has a proud history of timber is used, in treated form for producing many types, forms and grades, such as ribbed continues to be the second most important
6 A smoke room at Lalan s factory in Sapumalkanda Natural field latex is extracted from Rubber trees and is used to produce Crepe Rubber, RSS and Centrifuged Latex Rubber Based Products Lalan produces 900,000 Kgs of Crepe Rubber per annum Crepe Rubber Manufacturing Crepe Rubber is carried out using a process of coagulation that creates a rough texture and is then further processed through large rollers used for manufacture of shoe soles and rubber boots. RSS Unsmoked sheets are cleaned and smoked in temperatures up to 60 C. The smoked sheets are Centrifuged Latex Centrifugation is a process that converts natural Centrifuged latex is used in manufacturing dipped products such as gloves, and other consumer items elastic thread etc.) 8 Lalan Rubbers Private Limited Lalan Rubbers Private Limited 9
7 One of Lalan s Rubber Plantations in Maha Oya, Sri Lanka A Diversified Sri Lankan Conglomerate About Lalan Group Lalan produces over 4.5 million kg s of Rubber per annum compliance.
8 Stripping finished gloves off the production line at Lalan s Central Rubber Glove factory in the Biyagama Free-Trade Zone 17,000 acres of FSC Certified Rubber Plantations Lalan Rubbers (Pvt) Ltd. Over 1 Billion gloves exported annually Lalan is a pioneer in South Asia who holds the advantage of being vertically integrated and produces the total range of Disposable, Household and Industrial Glove products. Common ownership of all the elements in the supply chain means operations. Managing plantations in the predominantly rubber growing areas in the island, Lalan is one of Sri Lanka's highest yielding rubber plantation companies. Conformity to stringent international quality standards for its plantations has been an important was awarded the Forest Stewardship Council (FSC) wood, latex and coconut (Reg. No. SCS-FM/COC P). This key industry recognition enables Lalan to also rubber timber to the furniture industry. Only agro chemicals approved by the national research institutes are used in Lalan rubber plantations. plantations has been allocated to Organic Rubber. Latex harvested from these areas is used to produce premium organic rubber products. Central Rubber Nursery ( CRN) The company's very own Central Rubber Nursery Department of Sri Lanka and produces rubber plants for our replanting program. Lalan helps to uplift the rubber industry as a whole, lending a hand to smallholders by providing them with rubber plants from the CRN, coupled with a buy back guarantee for their produce. 12 Lalan Rubbers Private Limited Lalan Rubbers Private Limited 13
9 A Disposable Glove production line at Lalan s Factory in the Seethawaka Free Trade Zone, Sri Lanka Lalan supplies to leading supermarkets, hospitals and pharmaceutical chains across the UK, USA, Japan, Germany, France, Australia, New Zealand, India and the Middle East Lalan s Glove Manufacturing Operations 6 state of the art manufacturing plants Lalan is one of the few companies in Asia providing end-to-end solutions, from planting the rubber, harvesting and processing the latex, to glove manufacturing and distribution. This allows consistent control over quality throughout the stringent quality requirements demanded by end users. Lalan exports nearly 1 billion Disposable Gloves, 90 million Household Gloves and 15 million Industrial Gloves which are produced in 6 factories to FDA, CE and JIS standards. Lalan s latex gloves are manufactured using centrifuged latex from its own rubber plantations. Lalan also manufactures gloves using nitrile and neoprene ensuring that only the best quality gloves are produced at its manufacturing plants. The production processes adhere to the highest global quality standards. All production plants are ISO 9001:2008. In particular, the medical gloves are strict international standards. By providing consolidated shipments (i.e. a single comparatively lower minimum order quantities international market. Thereby, customers are able to order any quantity, high or low, and Lalan is committed to delivering their requirements. 14 Lalan Rubbers Private Limited Lalan Rubbers Private Limited 15
10 Gloves and Formers at one of Lalan s Factories in the Biyagama Free Trade Zone, Sri Lanka Lalan manufactures the entire range of Disposable, Household and Industrial Gloves Lalan's Glove Range Disposable Gloves Powdered and Powder-Free Latex and Nitrile gloves. Household Gloves Light weight, medium weight and heavy weight gloves for all household applications. Industrial Gloves Total range of gloves for every industrial application. Over 2000 gloves manufactured per minute 16 Lalan Rubbers Private Limited Lalan Rubbers Private Limited 17
11 Disposable Gloves Available in Latex & Nitrile ref # DG 1001 ref # DG 1002 ref # DG 1005 ref # DG 1006 Latex examination pre-powdered gloves Weight : 5.3g Length : 240mm Surface : Smooth/Fully textured Colors : natural/blue/green/brown Sizes : S,M,L Recommended Applications: Non Sterile Medical Applications Laboratory and Pharmaceutical use Latex examination pre-powdered gloves Weight : 6.1g Length : 270mm Surface : Smooth/Fully textured Colors : natural Sizes : S,M,L Recommended Applications: Non Sterile Medical Applications Laboratory and Pharmaceutical use High Risk Latex powder-free gloves Weight : 16 g Length : 280mm Surface : Smooth/Fully textured Color : Blue Sizes : S,M,L Recommended Applications: Non Sterile Medical Applications Laboratory and Pharmaceutical use Paramedic Use Emergency Care Care Homes Tri-Polymer examination powder-free gloves Weight : 10 g Length : 280mm Surface : Fully textured Colours : Natural/Brown Sizes : S,M,L Recommended Applications: Non Sterile Medical Applications Laboratory and Pharmaceutical use Emergency Care Beauty Salons and Tattoo Studios ref # DG 1003 ref # DG 1004 ref # DG 1007 ref # DG 1008 Latex examination powder-free gloves Weight : 5.8g Length : 240mm Surface : Smooth/Fully textured Colour : natural/blue/green/brown Sizes : S,M,L Available with Aloe Vera coating Recommended Applications: Non Sterile Medical Applications Laboratory and Pharmaceutical use Food handling Nitrile powder-free gloves Weights : 3.2 g/4 g/4.5 g Length : 240mm Surface : Textured Colors : Natural/Blue Sizes : S,M,L Recommended Applications: Non Sterile Medical Applications Laboratory and Pharmaceutical use Care Homes Emergency Care Latex powder-free gloves Weights : 6g/10 g length : 280mm Surface : Fully textured Color : Black Sizes : S,M,L Recommended Applications: Non Sterile Medical Applications Beauty Salons and Tattoo Studios Certifications Hand Specific powdered gloves Weight : 9.9g Length : 290mm Surface : Fully textured Colors : Natural Sized : S,M,L Recommended Applications: Surgical Applications EN 420 EN 388 EN Lalan Rubbers Private Limited Lalan Rubbers Private Limited 19
12 Household Gloves Available in Latex, Nitrile & Nitrile-Latex blended Light Weight Natural Latex gloves Thickness : 0.30mm/0.35mm Length : 300mm Medium Weight Nitrile-Latex blended gloves Thickness : 0.22mm/0.30mm Length : 300mm/330mm Heavy Weight Natural Latex gloves Thickness : 0.40mm/ 0.50mm Length : 300mm/330mm Recommended Applications Certifications Medium Weight Sewn Cuff Latex gloves Length : 430mm Medium Weight Perfumed special superior latex gloves Thickness : 0.35mm Length : 300mm 20 21
13 Industrial Gloves Available in Latex, Neoprene & Nitrile Automotive Industry Nitrile, Neoprene-Latex Blended or Triple Polymer Thickness : 0.40mm/0.50mm/0.60mm/0.70mm Length : 330mm Chemical Industry Latex, Nitrile or Neoprene Thickness : 0.53mm/0.60mm/0.70mm Length : 300mm/330mm Cargo Handling Nitrile, Neoprene-Latex Blended or Triple Polymer Thickness : 0.40mm/0.50mm/0.60mm/0.70mm Length : 330mm Printing Industry Latex, Nitrile or Neoprene Thickness : 0.53mm/0.60mm/0.70mm Length : 300mm/330mm Certifications CE Construction Industry Latex, Nitrile or Neoprene-Latex Blended Agricultural Industry Latex Thickness : 0.40mm/0.50mm/0.60mm/0.70mm Length : 330mm Thickness : 0.60mm Length : 260mm 22 23
14 Seamless Gloves Available in Nylon, Polyester, Polycotton & Dyneema with Latex, Nitrile, Nitrile Foam & Polyutherine Coating Seamless gloves are gloves designed to protect the wearer's hands from cuts while working with sharp tools. Nylon Seamless Gloves 15 gauge Available with Nitrile, Nitrile Foam, Latex or Polyutherine Coating Poly Cotton Seamless Gloves 15 gauge Available with Nitrile, Nitrile Foam, Latex or Polyutherine Coating Benefits of Seamless Gloves Open-Cell Foam Coating Technology Recommended Applications Certifications Polyester Seamless Gloves 15 gauge Available with Nitrile, Nitrile Foam, Latex or Polyutherine Coating Dyneema - Knitted Seamless Gloves 15 gauge Available with Nitrile, Nitrile Foam, Latex or Polyutherine Coating
15 At Lalan, Quality is checked at every stage of production from the materials that enter the production process to the finished product Uncompromised Quality... Always Chemical Test All chemicals used in the manufacturing process are In-Process Sample Batch Testing A sample batch is taken for testing at every stage of the production process Light Test testing Thickness Test Helps to evaluate the consistency of the production process Quality Assurance Weight Test Testing Tensile Strength Tensile strength is tested after production at Lalan s Central Laboratory to evaluate the strength properties of the gloves Central Laboratory Our independent Central Laboratory serves as an overall quality control body for each of our production facilities. Before any material is taken into the manufacturing process, they are tested by the Central Laboratory for approval of quality and in turn, batch samples from the output is tested once In House Laboratory In house laboratories at each of our production facilities are monitored by Lalan s Central Laboratory and they carry out quality checks twice daily to ensure that the latex compound is at its appropriate level to produce faultless gloves. In-Process Quality Checks Quality checks are carried out on the gloves at each stage as it makes its way from production to packing. After production, the gloves are sent through the tumbler and then a protein test is carried out on a sample batch to ensure that the required standard is met before the batch is which stage, a sample is tested for thickness faults, tensile strength, holes and weak points, while failed qualifying gloves are handpicked for packing. 26 Lalan Rubbers Private Limited Lalan Rubbers Private Limited 27
16 Packing plant at Warakapola factory, Sri Lanka Vertically integrated supply chain from Tree-to-Hand What makes Lalan s gloves unique 7500 passionate employees drive our growth Traceability All our products can be traced right back to the trees out of which they were produced, which is a great advantage Lalan holds by being a fully integrated operation with Tree-to-Hand traceability. Wide Range of Gloves Disposable, Household and Industrial. Reliability and Quality Reliability and Quality is a guarantee that Lalan can assure with its stringent standards and method of operation. Flexibility Flexibility is one of the key advantages that Lalan holds by being able to meet the customers exact requirement. Lalan s winning combination of high quality rubber, well trained chemists, technologists, engineers, technicians, technologically advanced manufacturing systems and sophisticated premium quality products at competitive prices. Lalan s rubber products makes its way to markets such as Europe, Australia, Japan and America by adhering both to international standards and supply schedules. 28 Lalan Rubbers Private Limited Lalan Rubbers Private Limited 29
17 Quality Certifications Adhering to world class standards ISO 13485:2003 Certificate ISO 9001:2008 Certificate CE Registration USDA Organic Certificate Carbon Footprint Consultants Cert no. SCS-COC FSC Certificate 30 Lalan Rubbers Private Limited Lalan Rubbers Private Limited 31
18 We ensure the wellbeing of our No. 1 asset Lalan - a responsible Corporate Citizen... Regular life skills training programs Periodic medical checkups provided for all our employees Positively impacting the community we operate in Children at our award winning crèche facility at Lalan s Sapumalkanda plantation Setting up welfare shops for the benefit of our employee s families in our plantations Sustainability Initiatives Protecting Planet Earth is our priority Lalan provides for caring of Maiya, an orphaned elephant Forestry replanting initiatives by Lalan Lalan in the Community Lalan in the Environment Lalan and its Employees 32 33
19 Lalan by Numbers... 3 million gloves produced daily 12,500 Kg s of latex produced daily 600 metric tons of rubber bands produced per annum 7,500 employees 70,000 tons of carbon credit earned since % substitution of fossil fuel requirement 17,000 acres of Rubber plantations
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