Sustainability: A Big Hype or Our Last Chance?
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1 Sustainability: A Big Hype or Our Last Chance? Dr. Hermann Onusseit,, Germany Afera Annual Conference October 2012, Madrid
2 Agenda 1. Everything goes green why? 2. A big hype! 3. Why do we really need sustainability? 4. Our last chance! 5. Sustainability in the adhesives industry 6. Sustainability in the tape industry 7. The cost of sustainability 8. Conclusion
3 Everything goes green
4 Everything goes green
5 Everything goes green What is green? Natural based Compostable Recyclable Less energy consumption Low carbon foot print Non toxic
6 A Big Hype It is all about marketing! Price Technical performance Environmentally friendly Bio Eco Sustainable
7 Why do we really need sustainability? Something goes wrong
8 Why do we really need sustainability? Something goes wrong
9 Why do we really need sustainability? Something goes wrong
10 Why do we really need sustainability? Something goes wrong
11 Why do we really need sustainability? More in the pocket, consumer spending in billion Germany
12 Why do we really need sustainability? Car production per year between 1900 and 2010
13 Why do we really need sustainability? Wird derhalben die größte Kunst/Wissenschaft/Fleiß und Einrichtung hiesiger Lande darinnen beruhen wie eine sothane Conservation und Anbau des Holtzes anzustellen daß es eine continuierliche beständige und sustainable use gebe weiln es eine unentberliche Sache ist ohne welche das Land in seinem Esse (Wesen, Dasein) nicht bleiben mag. Hans Carl von Carlowitz in Sylvicultura Oeconomica, 1713
14 Our last chance! Something goes wrong
15 Our last chance! Something goes wrong
16 Our last chance! We need sustainability! What can we do? How much will it cost?
17 Sustainability in the adhesives industry Adhesives industry in Germany: 3.4 billion Added value to the German industry: 355 billion German Gross Domestic Product 2010: 2,498 Billion Manufacturing sector 23.8 % 595 billion Construction 4.1 % 102 billion Agricultural, Forestry 0.9 % 22 billion Trade 17.2 % 430 billion Private service providers, Banks 30.4 % 759 billion Public services 23.6 % 590 billion 697 billion More than 50 % of the goods produced in Germany are in conjunction with adhesives.
18 Sustainability in the adhesives industry
19 Sustainability in the adhesives industry
20 Sustainability in the adhesives industry GHG-Emissions for laminating adhesives in [kg CO2 eq/kg] kg CO2 eq./ kg Product 7,0 6,0 5,0 4,0 3,0 2,0 Laminating solvent loss Transport incl. packaging Energy Processing Hardener Binder 1,0 0,0 Solvent based Solvent free Water based Source: Oekoinstitute, Germany 2009
21 Sustainability in the adhesives industry
22 Sustainability in the adhesives industry GHG-Emissions for functional unit packaging in [kg CO2 eq/ 100 m²] kg CO2 eq./ 100 m² 3,5 3,0 2,5 2,0 1,5 1,0 Laminating solvent loss Transport incl. packaging Energy Application Energy Processing Hardener Binder 0,5 0,0 Solvent based Solvent free Water based Source: Oekoinstitute, Germany 2009
23 Sustainability in the adhesives industry New generation of hot melts with lower application temperature: Lower usage temperature (130 C vs. 170 C) Less energy consumption of up to 70 % Less adhesive usage of up to 30 %: higher efficiency, less waste, less transportation, easier recycling Lower scrap rate: less waste Increased equipment lifetime: less resource usage Usages of thinner thermoplastic substrates
24 Sustainability in the adhesives industry More with less or Better than in the past
25 Sustainability in the adhesives industry
26 Sustainability in the tape industry Tapes have their largest impact as a lever: They enable sustainable solutions
27 Sustainability in the tape industry Benefit of usage >> production / use burden Obvious benefits: Joining different materials Flexibility and ease of use enable wide-spread use Enabling light-weight designs Insulation & isolation (thermal, noise, )?
28 Sustainability in the tape industry Focus on environmental aspect What is the environmental burden of tape manufacturing? What is the environmental burden of tape usage incl. end of life? What is the environmental benefit of tape usage incl. end of life?
29 Sustainability in the tape industry Tapes (along the value chain) RM = Polymer, Tackifiers, Monomers, Plasticizer,. Adhesive, Film, Paper, Liner,. Tape / Tape production End use application: Bonded components Final product: Vehicle, Building,. Used materials Efficient use of resources Availability of raw materials Renewable raw materials Ethically sourced materials (not competing with food production etc.)
30 Sustainability in the tape industry Focus on environmental aspect End of use Recycling Re-Use / Disassembly Down cycling Thermal Bio-degradable / Compostable material Landfill
31 The cost of sustainability We use too much, and produce too much waste
32 The cost of sustainability Earthquake Storms Floods Temperature extreme (Heat waves, forest fires) Number of natural disasters Germany Source: NatCatSERVICE 2007, Geo Risks Research, Munich Re
33 The cost of sustainability
34 The cost of sustainability
35 The cost of sustainability
36 The cost of sustainability Sustainable products and processes will lead to a Minimization of the use of resources! Minimization of energy consumption! Minimization of air & water pollution! Minimization of solid waste products!
37 The cost of sustainability Sustainable products and processes will lead to a Reduction of direct costs (material & energy)! Reduction of indirect cost like insurance costs! Reduction, or at least less increasing of taxes!
38 Conclusion We are facing major challenges globally. Resource consumption will be accelerating dramatically in the coming decades. Innovative products and processes will be vital to all efforts to achieve sustainable consumption. Increase in efficiency. More with less! A little bit less consumption?
39 Conclusion Adhesives and adhesive tapes play a major role in the development of more sustainable products and processes. Adhesives and adhesive tapes enables more sustainable solutions! Modern adhesive formulations are less harmful to worker, consumer and the environment. Modern adhesive and adhesive tape application techniques reduce the quantity of adhesives needed, reduce environmental impact and waste.
40 Thank you! Questions?
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