USER MANUAL 50 / 100 / 150 LPH RO WATER PURIFIER
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1 USER MANUAL 50 / 100 / 150 LPH RO WATER PURIFIER
2 CONTENTS Congratulations Introduction How is Zero B eco SMART is unique? Special Features & Other Features What impurities does it remove? The purification process Technical Specifications Applications Installation & Maintenance How to check the functions? Inlet water conditions Do s and Don t Trouble Shooting Service at your doorstep Service Coupon Warranty Card
3 congratulations Dear Customer, You are now a proud owner of Zero B eco SMART World s only eco-friendly RO water purifier that gives 60% pure water recovery. We thank you for giving us the opportunity to serve you. We are committed to provide you that same level of satisfaction which thousands of our valued customers have enjoyed in past. We are the pioneers of water treatment technology in India. For almost five decades, our technological innovations have combated different types of contaminants present in water, to make it pure and healthy for you. In our endeavor to further establish a closer relationship with you, we have created a 24 hours Help Desk No.: for all your queries. The Water Care Personnel, who is a specialist in water treatment, shall visit you to attend your requirements. Thank you once again for giving us this opportunity to serve you. Save Water, Save Earth Home Water Solutions, Ion Exchange (India) Ltd., Ion House, Dr. E. Moses Road, Mahalaxmi, Mumbai Tel : / Fax: SMS eco to zerob@ionexchange.co.in website :
4 introduction Zero B eco SMART is a phenomenal breakthrough the world over in reverse osmosis based water purification technologies for institutional application. A product that delivers customer expectations on water wastage and RO membrane life and confidence on the sustained purity. RO based purification technology today is the most popular, trusted and reliable technology that delivers pure, safe and palatable drinking water, free from microbial contamination, chemical contamination and excessive salts in water. A very serious drawback of this technology is the large percentage of water wastage for purifying water as it flushes large percentage of water during the process. This is of colossal environmental concern. How is zero b eco smart unique? The Zero B eco SMART comes with the revolutionary, HRR technology that saves substantial amount of water as compared to other commercial RO products. The unique Water Saver Cartridge and the complimenting processes promote extreme high recovery by preventing the foul factors formed during the RO process. Zero B eco SMART is a robust Reverse osmosis unit for commercial establishments like malls, restaurants, offices, institutions where consumption of water is quite high. RO s of higher capacities are always supported with pre-treatment like softener to get better performance. The Zero B eco SMART 50 / 100 /150 LPH does not need softener in the pretreatment, therefore saves the customer of performing softener recharging and arrangements of salt. Zero B eco SMART comes with unique digital DYNAMIC MONITOR AND CONTROLLER (DMC) Patent rights enforced
5 Special features Upto 60% Pure water recovery 3X higher pure water recovery than any other conventional RO purifiers Reduces water wastage substantially Sanitizes this water storage tank 24 x 7 to prevent germ build-up Prevent germ build up by automatically cleaning the purifier Automatic power flush enhances membrane life Awarded Best Water R&D and Technological Breakthrough eco RO by UNESCO and WQA other features SMPS : Switched mode power supply ensures consistent performance of the purifier at unstable voltages * only for 50 LPH models. SS SANITORY FINISH ENCLOSURE The cabinet comes with a superior matt finish SS frontal with base wheels for mobility of RO system
6 MEMBRANE LIFE ENHANCER SPLASH PROOF MAINS CIRCUIT BREAKER AUTOMATIC TANK LEVEL CONTROL SMART VISUAL ALERTS DMC A unique Dynamic Monitor and Controller gives beep for cartridge replacement and indicates quality of water DYNAMIC MONITOR AND CONTROLLER (DMC)
7 The Digital Monitor indicates the following Total Dissolved Salts (TDS ) in terms of ppm Balance capacity of each filter and a bar graph Audio beep for No water condition Tank full condition Service alert for cartridge replacement : 50 LPH Service alert for cartridge replacement : 100 LPH
8 Service alert for cartridge replacement : 150 LPH What impurities does it removes? Zero B eco SMART vs Conventional Treatments
9 The Purification stages How Do 50 /100 /150 LPH RO Systems Work? Water in Zero B eco SMART passes through following purification process :- Stage 1 Filtration : Imparts high clarity to water A robust (20 inch) 10 micron sediment filter is the first stage of purification process. This filter removes suspended particles from the water. Stage 2 Activated carbon block filter : Makes the water crisp to taste The activated carbon filter removes most of the organic impurities, color odour from the incoming water. Stage 3 Reverse Osmosis membrane RO : Makes water pure, safe and crystal clear Reverse Osmosis membrane having pore size of micron rejects all kinds of contaminations like bacteria, viruses, pyrogen and toxic cancer causing chemicals like pesticides, insecticides, VOCs, Trihalomethanes, Fluoride, Arsenic, Lead and Heavy Metals. The RO membrane reduces 90-95% of total dissolved salts, thereby imparting good taste to the water. Stage 4 Water saver cartridge: Saves precious water This unique WSC promotes extra high water recovery by generating active ingredients that keep the surface of the membrane clean. The dual processes of Membrane Sanitizing (ESS) and E-CLEAN membrane cleansing system enables high performance. This results in more purified water and 80% less water wastage as compared to other conventional RO water purifiers. Stage 5 ESS : Protects water round the clock An amazing, patented Electronic Sanitizing System is an electrolytic process which not only gives double protection to the RO purified water from accidental contamination but also prevents re-contamination of the stored water due to external conditions for almost a week
10 Technical specification eco SMART 50 / 100 / 150 LPH APPLICATION : 1. Drinking purposes 2. Process water for confectionaries 3. For preparing beverages like tea and coffee/tea vending machines 4. For preparation of crystal clear ice 5. Commercial establishment - Malls, multiplexes, Restaurants Note: Not intended for medical use
11 Installation & Maintenance INSTALLATION OF eco SMART Location Of The Unit: Install the unit in dry place, do not install the unit in hot area. Ensure a drainage point for reject water. Install it atleast one foot away from the wall to access enough working space All units are provided with extra length of tubing. Please do not cut the extra tubing. Please do not terminate the reject line directly in to the drainage, fasten it well above the drainage Provide shade in case of outdoor installations. Sufficient ventilation is required. Installation Requirements: Electrical requirements: 230V + 10%, 5 Amp. Socket with proper earthing to be made available at the point of installation. Plumbing requirements:. 1/2 water line with minimum of 1 kg/cm2 pressure and minimum flow of the inlet water line should be 450 LPH for RO 150lph, 300 LPH for RO 100lph unit and 150LPH for RO 50lph unit to be assured. Drainage line is required within a distance of 1 meter from the unit. The reject (drain) line should be kept well above the drain line How to install the unit? After opening the unit from the packing, check for damages, loose hydraulic connections and nut/bolt fittings. The sediment filter 20 and the carbon filter 20 is already installed in the unit. The water saver cartridges is also installed but inlet & outlet tubing are not connected, remove plugs & connect the tubings. Provide an inlet valve with ½ BSP, female outlet with ½ fitting elbow. (customer s scope). Connect the ½ stem adapter with ½ fitting elbow given with the unit into the ½ BSP female opening of the inlet valve. Terminate the drain line of the unit to the drainage. Ensure the drain line of the unit is 3 4 inches above the drainage and is not inserted in the drainage.
12 Connect the permeate line as per the application. Check the functioning of the unit before actual usage of the unit. Before inserting the 3 pin plug of the system into the main socket ensure correct voltage and proper earthing of the mains line. How to check the functions? Open the inlet water line and check for line pressure. After checking connect the inlet line. Insert 3 pin plug in the socket. Switch ON the mains. Unit will come ON indicating Power ON and Process ON ( with sufficient water pressure and user tank empty) Disconnect the outlet line going to user line like storage tank, cooler etc. so that the water coming out for first minutes is drained out. AFT Check: Observe for a flow on the reject line. Switch OFF the unit and switch it ON. This will start the flushing cycle for 15 seconds after every 15 mins of process. Measure the permeate flow coming from the disconnected permeate line. Connect the permeate line to the user line, which is most likely to have a tank with float valve or tap connection. Check for Tank Level Control: A. Start the system once again, if the tank is empty or product water tap is open, then the PROCESS ON (pump) indication will be seen on the digital monitor. B. When tank is full or on closing the product water tap, the system will shut down with TANK FULL (full) indication on digital monitor Check for NO WATER : When tank is empty or product water tap is open, system will restart. Gradually close the inlet water tap to a point when there is no water or very little flow. System will shut down showing a NO WATER (waterlack) Indications. Check for TDS: Check the TDS of the permeate water with TDS indicated on the digital panel NOTE: A Flush symbol will be seen for 90 seconds only during POWER ON ( when switching ON the unit ) This is an internal loop flushing not seen outside) NOTE: When system pressure exceeds 9 kg/sq cm, unit will shut off. To reset the system, please Switch off MCB and Switch ON the unit once again or Zero B Customer Care No / hws.service@ionexchange.co.in
13 Inlet water conditions Do s and don T DO S Ensure that your eco SMART unit has been installed at a cool, dry and well ventilated place Provide proper earthing to the unit. Keep the reject (drain) line well above the drain line. Reset the unit when pressure goes high Replace SF, ACF, WSC and RO elements as per the schedule for efficient working of unit Fit the WSC in the correct direction as shown on the WSC cartridge On getting cartridge life alert, call Zero B Customer Care Always use Zero B genuine spares for guaranteed performance & to protect your purifier. DON'TS Expose the unit to direct sunlight. Pass hot water through the unit as it may damage the filters. eco SMART is for normal water usage only (max temp. 40 degree c) Place any heavy or dangerous objects on top of the purifier as this may damage the body of your eco SMART Terminate the reject line directly in to the drainage, fasten it well above the drainage Start the unit without installing WSC in the unit Do not buy local spares; this will put risk on your water quality and the purifier performance.
14 Trouble shooting
15 Service at your doorstep The company offers you one year warranty for your Zero B eco SMART. After expiry of warranty you can avail the option of entering into Annual Maintenance Contract with us. For more details, do remember to ask for your copy of the contract from the company before the warranty period gets over. For registering your complaint please contact at Zero B Customer Care To avail the benefits of Free Service, Customer s need to register their details to Zero B Customer Care no or to zerob@ionexchange.co.in within 1 month from the date of purchase of the Product. Invoice no.; date of purchase; customer s name; address; telephone no.; ID
16 Service coupons 3 rd FREE SERVICE COUPON Model No. : Unit Serial No. : Customer Name : Delivery Date : Customer Mobile No. Service Date : Customer s Signature Service by/location 2 nd FREE SERVICE COUPON Model No. : Unit Serial No. : Customer Name : Delivery Date : Customer Mobile No. Service Date : Customer s Signature Service by/location 1st FREE SERVICE COUPON Model No. : Unit Serial No. : Customer Name : Delivery Date : Customer Mobile No. Service Date : Customer s Signature Service by/location
17 Service coupons After the machine is serviced, sign the coupon and give it to Water Care Service Engineer. Valid only for a period of one year from the date of purchase Non-transferable and non-extendable Cannot be encashed Ensure that the machine is services to your satisfaction before handing the signed coupon to the Water Care Service Engineer. After the machine is serviced, sign the coupon and give it to Water Care Service Engineer. Valid only for a period of one year from the date of purchase Non-transferable and non-extendable Cannot be encashed Ensure that the machine is services to your satisfaction before handing the signed coupon to the Water Care Service Engineer. After the machine is serviced, sign the coupon and give it to Water Care Service Engineer. Valid only for a period of one year from the date of purchase Non-transferable and non-extendable Cannot be encashed Ensure that the machine is services to your satisfaction before handing the signed coupon to the Water Care Service Engineer.
18 Warranty card (To be filled by the Sales Representative and retained by the customer for reference) Unit Serial No. : Invoice No. : Dated : Date of Expiry of Warranty Customer s Name and Address Mobile No. : Resi. : Fax No. Customer s Signature. : (I accept the terms and conditions of warranty) Stamp
19 CONTENTS Please preserve this warranty card and ensure that this is duly stamped and signed by the company official Zero B eco SMART (therein referred to as the product) is warranted throughout India only by Ion Exchange (India) Limited (herein referred to as the company) as per the conditions printed herein: TERMS & CONDITIONS OF WARRANTY To avail the benefits of 3 free services, customer needs to register his/her details (Invoice number/ date of purchase / customer s name / address / telephone number) at our Zero B Help Desk, or post or within 1 month from the date of purchase of the product. The company s liability under this warranty shall remain valid if, and only if the product is duly installed by the company at the address specified in the invoice or where the installation is at a place other than specified in the invoice, such installation is undertaken with the consent of and by the company. The product is warranted against any manufacturing defect arising out of any faulty or defective material or workmanship for a period of 12 months from the date of purchase. The company s responsibility will be either to repair the defective components or exclude defects occurring because of abuse or faulty maintenance. Repairs of goods or parts by other and consumable components such as Cartridge No. 1, 2, 3 are not covered under this warranty. The company will be entitled to retain any defective part replaced under warranty. The company s responsibility under this warranty will confine to the first purchaser only, and will not apply or extend to any subsequent sale of the product by the customer. The customer will have no claim under this warranty in respect of death/injury to any person or loss/damage to any property caused as a result of equipment failure, breakdown or accident on utilization of goods not in accordance with the instructions I this user manual of any other circumstances beyond the control of the company. Any dispute arising out of this warranty will be settled in the courts at Mumbai city only. The customer shall notify the company in writing promptly of any defects notified and shall give the company adequate time to inspect, test and rectify them for which the customer will deposit the product if so required by the company, to the company office/service center along with the warranty and proof of purchase. Zero B reserves the right to make design and product changes, improves design or changes specifications at any time without contingent obligation to prospective buyers, or owners of product previous sold. Under no circumstances, the terms mentioned above are negotiable by any Zero B employee or its authorised service provider. The company will provide the service / installation within the municipal limits or network locations, outside the service area any service will be on chargeable basis.
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