GROUP ASPHALT MIXING PLANTS EXPERTS IN ASPHALT & CONCRETE PLANTS

Transcription

1 GROUP ASPHALT MIXING PLANTS LINTEC GmbH & Co. KG Alter Postweg Buxtehude Germany Tel Fax info@lintec-gmbh.de EXPERTS IN ASPHALT & CONCRETE PLANTS

2 LINTEC GROUP Experts in Asphalt & Concrete Plants Experience in Asphalt Mixing Plants and related equipment since. The LINTEC Group is specialized in the development, manufacturing Berlin Tempelhof, and marketing of Asphalt & Concrete Mixing Plants. The perfect mix of tradition and technology. From as early as 000 BC when roads were With the foundation of LINTEC in the 0s in- paved manually with only stone in the ancient novation continued the Double Screen Drum city of Ur in the modern-day Iraq, to the cur- was integrated into the world s first Asphalt rent smooth surfaces of modern asphalt roads, mechanization through asphalt mixing plants Mixing Plant housed in 00% ISO sea containers and a range of containerized Concrete LINTEC Asphalt Mixing Plant in the 0s plays an important role in production of high Batching Plants were developed. Since then quality asphalt. LINTEC has been the world leader for containerized Mixing Plants which offer numerous ad- Since Eduard Linnhoff started manufacturing vantages in comparison to conventional plants Asphalt Mixing Plants in Berlin in, his due to their modular construction. A wide range company LINNHOFF has played an active role of plant capacities are available, complimented in this process. Eduard Linnhoff was born in by a range of optional equipment which ensure August 0, in Bochum in the middle of the the specific requirements of every jobsite are Linnhoff Asphalt Mixing Plant in the 0s Ruhrgebiet, the German industrial centre where the industrialisation of Germany began in the catered for. K. Thesenfitz, E. Linnhoff, K. Thesenfitz earlier part of the th century. He joined the LINTEC Group also has a close cooperation navy during the st World War where he was with Linnhoff & Henne GmbH & Co. KG and an engineer responsible for steam engines. represents the company in many countries. Linnhoff & Henne are the longest established Just after the st World War in, Eduard manufacturer and global market leader for Linnhoff founded the company Eduard Linnhoff gussasphalt machines and related equipment. Maschinenfabrik in Tempelhof, Berlin. From the outset, Linnhoff produced road construc- LINTEC today is a global player with subsid- tion machinery such as asphalt plants, asphalt sprayers and mastic plant machinery including iaries in Singapore, China, Poland, India and Brazil as well as worldwide representatives of- Standard Paver asphalt cookers and finishers. fering the technical know-how with experience for optimal solutions. In the 0s Linnhoff developed the Screen Drum concept for Asphalt Plants, a unique and patented technology which eliminated the use of the hot elevator and vibrating screen associated with conventional Asphalt Batching Plants. This concept reduced overall operating costs by not only reducing plant maintenance but fuel consumption as well. Since then a number of LINSTAL Factory Poland Screen Drum patents have been established. By August 0, Klaus Thesenfitz, the grandson of Eduard Linnhoff took over the company and renamed it Linnhoff & Thesenfitz. Linnhoff premises in Berlin Tempelhof LINTEC Factory Buxtehude

3 Containerized Asphalt Batching Plants CSD00 Buxtehude, Germany LINTEC Containerized Asphalt Batching Plants offer many advantages compared to standard Asphalt Mixing Plants. Their modular construction permits easy transportation to the job site and a fast erection upon arrival. Containerized batching plants the key to ease of mobility and fast production Erection and Testing Prior to Shipment Plants are erected at the factory and run Plant Building Concept The LINTEC tower plant comprises stacked through a test phase to ensure smooth erection containers which provide a pleasing industrial at the job site. factory view. Twin stacked containers have a fully protected central stairway giving easy ac- Low Transportation Costs cess to each container floor. Each plant component is supplied in a 00 % ISO sea container, which has been inspected Plant Security and certified by Germanischer Lloyd/Dekra. The plant tower can only be accessed via one main lockable security door. This prevents un- CSD 00 Hungary No Concrete Foundations authorized access to the plant and the risk of CSD 00 Hungary The ground area of the containers ensures theft and vandalism. stability on suitably compacted soil. LINTEC containerized Asphalt Batching Energy saving Plants are available with many options, Considerable energy savings are achieved by including: the LINTEC double screen drum technique. Cold feed units with bin capacities from Eliminating the hot elevator associated with oth- to m³ housed in 0' or 0' HC containers er tower plants, the LINTEC screen drum com- Single or multifuel burners for heavy oil, bines the heating and screening of the minerals diesel, gas or coal dust. in a single process unit. This eliminates process External hot storage silos from 0 0 t CSD 000 Wyszków, Poland heat loss due to material transportation up the capacity, as well as integrated silos from elevator and the heated minerals also benefit 00 t to 00 t from the conducted heat from the drum shell Bitumen tanks in vertical or horizontal during screening. design Fuel tanks For Screen Drum Plants Filler silos with capacities from 0 0 m³ no Hot Elevator required Cold material only is conveyed to the top of the plant therefore the flow of hot material follows the natural way from top to bottom. CSD 00 Algeria Plant Types Asphalt Batching Mixing Plants Double Screen Drum CSD 00 CSD 00 CSD 00/00 B CSD 000 / 00 Plant Capacity 0 t / hour 0 t / hour 0 t / hour 0 / 0 t / hour Vibrating Screen CSM 00 CSM 000 CSM 000 CSM 000 Plant Capacity 0 t / hour 0 t / hour 0 t / hour 00 t / hour CSD 000 Poland CSM000 Neshin, Ukraine

4 LINTEC Patented unique double screen drum technology for CSD type plants Drying and screening process in one containerized unit. Advantages: Fuel efficiency, no hot elevator required, noise reduction, easy maintenance. CSD 00 Poland CSD 00 Poland CSD 00 Poland CSD 00 Peru This diagram shows both the drying and screening functions of the LINTEC CSD. The material passes through the drying drum in counter-flow. The heated aggregates drop through slots onto the screens, where they are CSD 00 B Hungary Charging conveyor Drying drum Burner and blower Screen sections Coarse dust separator Hot stone bin CSD 00 Hungary CSD 000 Libya carried by the movement of the drum and feed spirals and then pass through the screens to the respective hotbins without loosing heat, but absorbing the radiated energy. CSD 000 screen drum container Screen drum flights Double screens Easy screen replacement CSD 000 Norway

5 LINTEC CSD 00 LINTEC CSD 00 Containerized Asphalt Mixing Plant with Double Screen Drum and a capacity of 0 t/h for mobile as well as stationary use. Containerized Asphalt Mixing Plant with Double Screen Drum and a capacity of 0 t/h for mobile as well as stationary use. CSD 00 Poland CSD 00 at BAUMA 00 CSD 00 Poland CSD 00 Dominican Republic Description Unit CSD 00 Description Unit CSD 00 Screen decks Pcs. Screen decks Pcs. Hot stone bin t Hot stone bin t Reclaimed filler silo t 0 Reclaimed filler silo t Batch size kg.0 Batch size kg.0 Batch cycle time s Batch cycle time s Aggregate temp. increase K 0 Aggregate temp. increase K 0 Exhaust gas temperature C 0 0 Exhaust gas temperature C 0 0 Burner capacity MW Burner capacity MW Weighing section CSD 00 Cold feeder Screen drum & filter Hot stone bin & reclaimed filler silo Mixer Control cabin Pump room Foreign filler silo Friction drive unit CSD 00 Cold feeder Screen drum Filter Hot stone bin & reclaimed filler silo Mixer Control cabin Pump room Foreign filler silo

6 LINTEC CSD 00 / 00 B LINTEC CSD 000 Containerized Asphalt Mixing Plant with Double Screen Drum and a capacity of 0 t/h for mobile as well as stationary use. Containerized Asphalt Mixing Plant with Double Screen Drum and a capacity of 0 t/h for mobile as well as stationary use. CSD 00 B Hungary CSD 00 plants at one job-site in Russia CSD 000 Poland CSD 000 Description Unit CSD 00/B Description Unit CSD 000 Screen decks Pcs. Screen decks Pcs. / Hot stone bin t / Hot stone bin t / Reclaimed filler silo t / Reclaimed filler silo t Batch size kg.00 Batch size kg.00 Batch cycle time s Batch cycle time s Aggregate temp. increase K 0 Aggregate temp. increase K 0 Exhaust gas temperature C 0 0 Exhaust gas temperature C 0 0 Burner capacity MW Burner capacity MW CSD 00 with cold recycling CSD 00 B 0 CSD 00 CSD 00 / 00 B Cold feeder Screen drum Filter Hot stone bin Reclaimed filler silo Mixer Transport container Control cabin Pump room 0 Storage room Tower sub construction CSD 000 Colombia at erection 0 CSD 000 with cold recycling Cold feeder Screen drum Filter Hot stone bin Reclaimed filler silo Mixer Transport container Control cabin Pump room 0 Storage room or Diesel tank Tower sub construction Bitumen tank Foreign filler silo Recycling cold feeder Recycling throw belt 0 0

7 LINTEC CSM 00 LINTEC CSM 000 Containerized Asphalt Mixing Plant with conventional vibrating screen technology and a capacity of 0 t/h Containerized Asphalt Mixing Plant with conventional vibrating screen technology and a capacity of 0 t/h CSM 00 Main burner CSM 00 Russia CSM 000 Direct truck loading Integrated hot storage silo 00 t Description Unit CSM 00 Description Unit CSM 000 Screen decks Pcs. Screen decks Pcs. Hot stone bin t 0 Hot stone bin t Reclaimed filler silo t Reclaimed filler silo t Batch size kg.00 Batch size kg.000 Batch cycle time s Batch cycle time s Aggregate temp. increase K 0 Aggregate temp. increase K 0 Exhaust gas temperature C 0 0 Exhaust gas temperature C 0 0 Plant capacity t/h 0 Plant capacity t/h 0 CSM 00 Mixer level CSM 00 Cold feeder Drying drum Hot elevator Screening machine Hot stone bin Mixer Filter Reclaimed filler silo Transport container 0 Control cabin Pump room Tower sub construction Storage room / Diesel tank CSM 000 Drying drum CSM 000 with integrated hot storage silo Cold feeder Drying drum Hot elevator Screening machine Hot stone bin Mixer Filter Reclaimed filler silo Transport container 0 Control cabin Pump room Tower sub construction Storage room / Diesel tank Integrated hot storage silo 0 0

8 LINTEC CSM 000 LINTEC CSM 000 Containerized Asphalt Mixing Plant with conventional vibrating screen technology and a capacity of 0 t/h Containerized Asphalt Mixing Plant with conventional vibrating screen technology and a capacity of 00 t/h Description Unit CSM Screen Decks decks Pcs. Hot stone bin bin t 00 Reclaimed filler filler silo silo t 0 Batch size size kg Batch cycle time time s Aggregate temp. temp. Increase increase K 0 Exhaust gas gas temperature C Plant capacity t/h 0 0 Description Unit CSM 000 Screen decks Pcs. Hot stone bin t 0 Reclaimed filler silo t 0 Batch size kg.000 Batch cycle time s Aggregate temp. increase K 0 Exhaust gas temperature C 0 0 Plant capacity t/h 00 CSM 000 at a job-site in China CSM 000 Bitumen tanks in-line, each l CSM 000 with integrated hot storage silo and hot recycling Cold feeder Drying drum Internal hot elevator Screening machine Hot stone bin Mixer Filter Reclaimed filler silo Transport container 0 Control cabin RC cold feeder RC hot elevator RC drying drum Integrated hot storage silo CSM 000 with integrated hot storage silo Cold feeder Drying drum Hot elevator Screening machine Hot stone bin Mixer Filter Reclaimed filler silo Transport container 0 Control cabin Pump room Tower sub construction Storage room / Diesel tank Integrated hot storage silo 0 0

9 LINTEC Bitumen Modification Systems Rubber Bitumen Polymer Bitumen White Bitumen LINTEC Hot Storage Solutions Containerized external or integrated hot storage silos from 0 to 00 t Paving of coloured asphalt White bitumen system on trailer External hot storage silo 0 t External hot storage silo 0 t Bitumen Modification Systems integrated in 0 or 0 containers: Type Capacity Location Construction VL0B 0 t external container fit White bitumen system for coloured asphalt VL00B 00 t external container fit Rubber bitumen modification unit Bitumen tanks with various types of agitators Polymer modification units VL00 00 t external containerized VL0 0 t external containerized VL0 0 t external containerized HS00/00 00/00 t integrated containerized Rubber bitumen system External hot storage silo 00 t CSD 000 with integrated white bitumen system at jobsite in Poland Integrated hot storage silo 00 t for CSD and CSM Plants

10 LINTEC CDD 00 GA Containerized genuine Gussasphalt Plant with a capacity of 0 t/h in cooperation with Linnhoff & Henne CGP Mobile Coal Grinding Plant for solid fuels Containerized Coal Mill Plant for independent coal dust supply at the jobsite in cooperation with Loesche CDD 00 GA: Features: Plant capacity 0 t/h, optional up to 0t/h Hot bin with chamber t Recuperated filler silo t or Gussasphalt silos on load cells each t Quick mixer 000 kg Integrated bucket 000 kg Aggregate weigher 00 kg Filler weigher with inlets 00 kg x manual additions into quick mixer into gussasphalt silo into cooker (vehicle) x fine adjustment of into gussasphalt silo bitumen into cooker (vehicle) RAP feeding prepared Direct loading from quick mixer or RAP feeding integrated Mobile coal grinding plant Grinding of all types of coal possible, from brown coal to anthracite Grain feed size -0 mm Fineness size range of coal dust % R 0 µm to % R 0 µm Througput of - t/h coal dust Emission values correspond to TA air (German regul.) Safety concept (Explosion protection) according to ATEX (optional NEC) Plant is installed in ISO containers Can be used at environmental temperatures between 0 and + 0 C Gussasphalt applications: Most advanced pavement for steel bridge decks Industrial flooring Track construction for trams Sealings Coal mill Coal feeder Gussasphalt finisher EB 0/0 S Gussasphalt cooker vertical system Gussasphalt cooker horizontal system Gussasphalt finisher EB 0/ S Mobile coal grinding plant

11 LINSTAL Premises LINSTAL test erection area CC 00 B 0 m³/h CC m³/h Screen drum production Robot welding CC 000 B 0 m³/h CC 000 D 0 m³/h LINSTAL State-of-the-Art Production Site In 00 LINSTAL was founded as a subsidiary company of LINTEC GmbH & Co. KG, Buxtehude, Germany. After completion of a new manufacturing site in 00, LINSTAL started production utilising the latest engineering LINTEC Concrete Batching Plants LINTEC Containerized batching plants offer the production of highest quality concrete with an output of up to 0 m³ per hour. The-state-of-the-art concept by LINTEC supplies the perfect mix and allows highest flexibility. techniques and proven manufacturing knowledge. Located in Jasien (Poland), the main state-of- High manufacturing standards and the com- LINTEC Concrete Batching Plants are designed The plants can be customized by several op- the-art production facility for Europe has a total pletion of a full test erection of each plant en- as mobile fully containerized plants. Many ad- tions, for example: upgrading capacities of cold area of.000 m² where 0 employees man- sure high quality is maintained. A pre-despatch vantages result from the rugged design with feeding units with several feeding systems, ad- ufacture different types of LINTEC Mixing inspection by the customer is welcomed before regard to transport, erection, operation as well mix weighing for highest quality dosage to meet Plant. All manufacturing processes from pro- every plant is disassembled and prepared for as dismantling or revision of the plant. Generally most stringent specifications, containerized or filing to final assembly of the containers take shipping to the construction site. the plants are suitable for all different types of round storage silos with various capacities, in- place within the factory and to ensure a high concrete. The twin shaft compulsory mixers are tegration of heating and cooling systems, in- quality and durable paint finish, all steel plate likewise qualified for stiff road concrete as well tegration or customizing of the control system is cleaned and shot-blasted before processing. as high performance concrete for tower build- and the inclusion of a high pressure pump for ing constructions. References are available on the cleaning of the mixer section. request. Plant Types Concrete Batching Mixing Plants Model CC 00 B CC 000 CC 000 B CC 000 B CC 000 D Plant Capacity 0 m / hour 0 m / hour 0 m / hour 0 m / hour 0 m / hour 0

12 Global experience optimal solutions LINTEC is definitely the name for first-class quality. All our plants are designed for hard working conditions on all kinds of job site and for all climates around the world. LINTEC is also committed to constant innovation Quality Control resulting in our development of more productive and efficient plants. Research & Development Innovation always ahead of time! With the continuous exchange of information amongst all the companies in the LINTEC Group, we are able to constantly improve our plant. Innovations; whether for burner systems, drive efficiency, dust control or many other important components are at the core of our dynamic global performance. Centers are located in many countries around the world, concentrating global expertise to optimize equipment for the specific conditions and requirements of different world markets. We pool our worldwide experience to meet future requirements! Additive Feeding System LINTEC Research & Development Dept. We develop plants with low energy consumption which provide reliability over a long service life for all global climates. LINTEC Group R&D LINTEC Double Screen Drum Maintenance & Support All LINTEC Group members offer excellent support and technical experience that you can count on worldwide. Our distribution warehouses and network of service workshops provide support for customers around the world. We fully understand the consequences of a plant shutdown and from design to service support, have taken all measures to ensure reliable plant operation. Steel Construction LINTEC technicians are specialists with indepth knowledge of our technologies and are able to communicate in all major languages. The expertise of LINTEC s skilled engineers is available at any time, /. Burner Flame New Developments shown on BAUMA 00 Subject to technical modifications errors and omissions excepted. Friction Drive Unit