Systems. Prime Mobile asphalt mixing plant. With productive capacity of t/h

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1 Systems Prime Mobile asphalt mixing plant With productive capacity of t/h

Prime 100 140 t/h Flexible, pure and simple : The continuous asphalt mixing plant Top mobility guaranteed Prime 140 is the highly mobile version of Ammann s very successful continuous asphalt mixing

2 Prime t/h Flexible, pure and simple : The continuous asphalt mixing plant Top mobility guaranteed Prime 140 is the highly mobile version of Ammann s very successful continuous asphalt mixing plants. It was developed specifically for markets where high mobility is in demand. All continuous asphalt mixing plants from Ammann are equipped with a continuously running two-shaft paddle mixer, and the Prime 140 is no exception. One of its special features is a controllable outlet gate that enables the filling height and therefore the mixing time to be set depending on recipe and output. The outlet gate also drastically reduces losses during start-up and shut-down of production. Benefits at a glance Highly mobile, compact continuous asphalt mixing plant Produces high-quality asphalt thanks to the clear separation of the drying and mixing processes Additives, fibres, Ammann Foam etc., can be added optional far away from the heat source Adjustable mixing time according to recipe and capacity Legend 1. Cold feeders with belt scale 2. Drying drum with Ammann burner 3. Crude gas channel 4. Mixer 5. Filter 6. Fan with chimney 7. Drag slat conveyor with batcher 8. as1push control system The Prime is now also available with a capacity of 100 t/h

3 Prime 140 at the ship loading. Prime 140 on route to the next construction site. The Prime 140 comes equipped with three cold feeders. Optional: Prime 140 with a divided tank for bitumen / fuel. The Prime 140 in it s working position: The total length is 22,7 meters. 3

4 Process - optimised Clearly separating the drying and mixing processes leads to significant advantages with regard to mixing quality and emission behaviour. There is no risk of bitumen vapours or filler material contaminating the exhaust air as the dryer is fully self - contained. The mixer is detached from the thermal process; it is therefore possible to adapt the mixing process to a specific mixing task and to feed additives such as fibres into the mix far away from where the heating process takes place. The result is an uncompromised process with optimum and independent control of each process step. Latest technology included Ammann is the only provider to control the entire value-adding chain and to consequentially guarantee the quality of the asphalt conditioning process from start to finish. Numerous upgrade options and accessories can be added to the Prime 140 at any time, making it the best choice to get the most out of your investment in the long term. In addition to the existing mobile and semi mobile versions, the Prime is now available as a two trailer-version. Prime 140 Advanced continuous mixing technology Flexible wet mixing time Good mixing quality even at low bitumen additions Good emission values 100 % Filling (%) Operating range 50 % % reduction of the start/stop-losses thanks to the variable outlet gate Mixing time (sec)

software. The system alerts the operator if he needs to intervene or, in the event of an emergency, switches the plant into a safe state.

5 A modern control system regulates and controls every process and guarantees safe, high - quality production. Modern control system guarantees safe production The entire plant is operated safely, simply and fully automatic with the help of control software. A modern control system regulates and controls every process and guarantees safe, high - quality production. The system alerts the operator if he needs to intervene or, in the event of an emergency, switches the plant into a safe state. The operator can switch to manual operation at any time. 5

Advanced technology in asphalt mixing from Ammann Ammann has now been successfully constructing asphalt mixing plants for over 100 years.

000 Ammann mixing plants are in use around the world, delivering top quality mix for road construction right around the clock.

6 Advanced technology in asphalt mixing from Ammann Ammann has now been successfully constructing asphalt mixing plants for over 100 years. At the present time, over Ammann mixing plants are in use around the world, delivering top quality mix for road construction right around the clock. The process of manufacturing in an Ammann asphalt mixing plant is based on proven principles, which have been consistently optimised over the years. From the smallest to the largest plant, be it continuous or batch : In every mixing plant proven Ammann core components ( dryer, burner, filter, screen, mixer, control system) work to ensure that every process stage is as efficient as possible. Cold feeder with gravimetric device. Cold feeders: Individual component feeding via belt scale. Prime 140 well designed, integrated safety and electrical systems. 6

High performance drum insulation beneath an

Precision drum support ring spring mounted

Bitumen dosing with preassembled bitumen

7 High performance drum insulation beneath an aluminium covering. Precision drum support ring spring mounted to compensate the thermal expansion. Drying drum: Four easily accessible and individual adjustable drives. Amix twin-shaft compulsory mixer with adjustable mixing duration and a swivel-mounted drag slat conveyor with batcher. Bitumen dosing with preassembled bitumen pump. Filter: Easily accessible filter discharge screw and heat resistant Ammann filter bags. The asphalt loading is done by the drag slat conveyor and batcher. 7

8 Components A dense aggregate curtain guarantees an optimum aggregate drying process, after which it is heated to the required temperature in the well - insulated heating zone. Process efficiency depends primarily on the design and arrangement of the lifts furthermore, smartly arranged dryer internals significantly reduce emissions as well as wear and tear. Burners form a part of Ammannʹs core business ; all Ammann burners are optimised for fuel efficiency and low - emissions combustion. They are also harmonised with the drying / heating process and are available for any required fuel combination. The exhaust system is optional equipped with a filler strainer that significantly reduces the burden on the fabric filter. The system works in accordance with the Reverse Air Principle and has a large filter surface area coupled with a low filter fabric burden. Good dedusting rates and great durability are therefore guaranteed. Standard plants have three cold feeders, whereby each bin has its own gravimetric device to enable precise dosing of each aggregate component. Feeding components such as bitumen, filler and other solids into the mix can be accurately adjusted to the aggregate's actual values to guarantee high dosing accuracy. A high - quality flow counter, for instance, controls bitumen feed to the exact quantity required by the recipe. Legend 1. Cold feeders with belt scale 2. Dryer drum with Ammann burner 3. Filter 4. Mixer 5. Drag slat conveyor with batcher 6. Electrically heated bitumen system 7. Truck loading station 8. as1push control system 9. Pressure measurement 10. Temperature measurement with control function and display 11. Fuel tank 12. Compressed air system Flow diagram Prime Fuel Air 12 7

Continuous process Mobile asphalt mixing plants Prime 100 140 t/h Plant type 100 140 Number of cold feeders Standard: 3 + option Standard: 3 + option Content cold feeders 3 7 m³ option: 3 10 m³ 3 7

9 Continuous process Mobile asphalt mixing plants Prime t/h Plant type Number of cold feeders Standard: 3 + option Standard: 3 + option Content cold feeders 3 7 m³ option: 3 10 m³ 3 7 m³ option: 3 10 m³ Type drying drum T 1650 T 1 60 Diameter / length 1,6 m / 5 m 1, m / 6 m Drum drive 7,5 kw 9,5 kw Max. drying capacity at 3 % moisture 100 t/h 1 0 t/h Max. drying capacity at 5 % moisture 0 t/h 120 t/h Burner power output 7,0 MW 9,3 MW Fuels Fuel oil extra light, heavy oil Option: gas Fuel oil extra light, heavy oil Option: gas Filter capacity Nm³/h Nm³/h Filter surface 265 m² 330 m² Aggregate weighing system Belt scale in each dosing conveyor belt Belt scale in each dosing conveyor belt Bitumen weighing system Volumetric option: massflow system Volumetric option: massflow system Type mixer Amix twin-shaft paddle mixer with mix dwell time for filling level Amix twin-shaft paddle mixer with mix dwell time for filling level Mixer size 1,2 t 1,2 t or 1,5 t Number of agitator planes or 10 or 10 Continual plant capacity * t/h t/h Control system as1 Push as1 Push Cold Recycling addition up to 40% Directly into the mixer Transport dimensions without truck Options Overall length 21,7 m Length (from kingpin) 1,6 m Width 3,2 m Height, m Number of axles 2 Maximum load per axle 9 t Maximum vertical load 17 t Overall weight ca. 3 t Additional one ore two cold feeders Protection grid for cold feeder Tri-fuel burner for addititional combustibles (natural gas etc.) Mobile, semimobile or stationary bitumen and fuel tanks Heater for heavy fuel oil and bitumen Preseperator Imported filler addition (volumetric / gravimetric) Reclaimed filler addition (volumetric / gravimetric) Bitumen counter for gravimetric dosing of bitumen Bitumen foam generator Fibre addition (volumetric / gravimetric) Hot mix storage silo lateral More options upon request Overall length 22,7 m Length (from kingpin) 19,6 m Width 3,2 m Height, m Number of axles 3 Maximum load per axle 9 t Maximum vertical load 17 t Overall weight ca. 3 t Additional one ore two cold feeders Protection grid for cold feeder Tri-fuel burner for addititional combustibles (natural gas etc.) Mobile, semimobile or stationary bitumen and fuel tanks Heater for heavy fuel oil and bitumen Recycling addition: directly into the mixer Preseperator Imported filler addition (volumetric / gravimetric) Reclaimed filler addition (volumetric / gravimetric) Bitumen counter for gravimetric dosing of bitumen Bitumen foam generator Fibre addition (volumetric / gravimetric) Hot mix storage silo lateral More options upon request * Hot mix production capacity based on following conditions: 10 % bitumen and filler addition, input moisture of aggregates 3 %, aggregate temperature increase 175 K and 0/2 fraction share max. 0 %. 9

10 Nové Město CZ Alfeld DE Hennef DE Ettlingen DE Langenthal CH Headquarters Verona IT Shanghai CN Ahmedabad IN Factories Subsidiaries Regions with sales partner Gravataí BR Ammann Group Worldwide Nine own production locations and over 100 agencies and sales partners An innovative family firm Ammann is a leading global supplier of mixing plants, machines and services to the construction industry, with core expertise in road building. Our strengths are the forthcoming approach of a family firm that has been operating for many years, coupled with our strong and well - established international presence. Ever since 1869 we have been setting benchmarks in the road - building industry, thanks to countless innovations and solutions which are as competitive as they are dependable. True to our motto Productivity Partnership for a Lifetime we gear our activities totally to the needs and requirements of our clients across the globe. We are aware that plants and machines which prove their merits day after day under tough operating conditions are the only way to give our clients the critical competitive edge that they need. As you would expect, we provide a well-developed service network and reliable supplies of spare parts, together with support throughout the entire lifetimes of the plants and machines that we offer. Ammann: One brand grown over years Intelligent compaction WIBAU 10

Rammers Vibratory plates Rollers Road pavers Ammann manufactures mixing plants, compactors and pavers at nine of its own production locations.

Expert round - the - clock service and a high - quality spare parts service are guaranteed.

mixing plants to develop and produce all the system components ( including controls, screens, dryers, burners, mixers and filters ) in-house on

This enables us to offer our customers an optimised complete solution, with all elements of the plant ideally coordinated from process analysis

Well over 4000 Ammann asphalt mixing plants are in operation every day under tough conditions a figure that speaks for itself.

From 62 kg Rammers up to 25 000 kg Vibrating Rollers, from Attachment Compactors to Intelligent Compaction Systems with experts for all compaction

The global network of distribution companies and distribution partners ensures the utmost support of our customers everywhere, at any time.

offering reliable and economic plant solutions for the production of high quality concrete.

11 Rammers Vibratory plates Rollers Road pavers Ammann manufactures mixing plants, compactors and pavers at nine of its own production locations. Over 100 agencies and sales partners work directly for our customers throughout the world. Expert round - the - clock service and a high - quality spare parts service are guaranteed. Asphalt mixing plants Concrete mixing plants Control systems Customer Service Asphalt mixing plants Ammann is the only manufacturer of asphalt mixing plants to develop and produce all the system components ( including controls, screens, dryers, burners, mixers and filters ) in-house on the basis of an integrated concept. This enables us to offer our customers an optimised complete solution, with all elements of the plant ideally coordinated from process analysis and design of the system components through to controls for all components of the plant. Well over 4000 Ammann asphalt mixing plants are in operation every day under tough conditions a figure that speaks for itself. Compaction A complete line of state of the art Ammann compaction products is manufactured at two dedicated production sites. From 62 kg Rammers up to kg Vibrating Rollers, from Attachment Compactors to Intelligent Compaction Systems with experts for all compaction applications Ammann ensures maximal customers benefit. The global network of distribution companies and distribution partners ensures the utmost support of our customers everywhere, at any time. Concrete mixing plants Ammann Elba holds a leading position as a manufacturer of both modern concrete compulsory mixers and complete mixing plants offering reliable and economic plant solutions for the production of high quality concrete. Ammann Elba offers a wide range of mixing plants covering all major sizes in mobile and stationary applications. Planetary counter-current mixers, modules for the production of precast concrete and linear storage bins compliment the product range. Road pavers Our Paver family consists of seven base machine types. Within a weight range of 1 to 15 t, these pavers offer paving widths from below 1 metre up to 6,5 metres. You will find the right paver to meet even the most demanding job requirements from footpaths, cycle tracks and rural roads over to parking lots, municipal, urban and main roads as well as resurfacing work. 11

12 Australia: Ammann Australia Pty. Ltd. Narangba 4504 Austria: Ammann Austria GmbH 4114 Neuhaus Brazil: Ammann do Brasil CEP: Gravataí/RS Bulgaria: Ammann Bulgaria 1700 Sofia China: Ammann Construction Machinery Shanghai Co. Ltd. Shanghai Czech Republic: Ammann Czech Republic a.s Nové Město nad Metují Ammann Asphalt GmbH Brno France: Ammann France SAS Créteil/Cedex Germany: Ammann Asphalt GmbH Alfeld (Leine) Ammann Verdichtung GmbH Hennef Spain: Ammann Iberia S L Madrid South Africa: Ammann Construction Machinery South Africa Benoni 1500 Sweden: Ammann Scandinavia Malmö Switzerland: Ammann Switzerland Ltd Langenthal Avesco AG 4901 Langenthal Turkey: Ammann Teknomak A.S. Ankara Ukraine: OOO Ammann Ukraine Kiev United Arab Emirates: Ammann NME FZE Dubai United Kingdom: Ammann UK Ltd. Warwickshire CV37 0TY USA: Ammann America Inc. Ponte Vedra Florida Ammann Elba Beton GmbH Ettlingen India: Ammann Apollo India Private Ltd. Ahmedabad Indonesia: Ammann South East Asia Jakarta Italy: Ammann Italy S.p.A Bussolengo Kazakhstan: Ammann Kazakhstan LLP Almaty Netherlands: Ammann Benelux B.V SK Ommen Poland: Ammann Polska sp.z.o.o Warszawa Romania: Ammann Group Romania S.R.L Bucharest Russia: Ammann Russia o.o.o Moscow Singapore: Ammann Singapore Pte. Ltd Singapore Detailed information can be found at: EN Specifications are subject to change.

Plants. Customized concrete mixing plants for the precast concrete industry. Machines for concrete

Plants. Customized concrete mixing plants for the precast concrete industry. Machines for concrete Plants Customized concrete mixing plants for the precast concrete industry Machines for concrete Nové Město CZ Alfeld DE Hennef DE Ettlingen DE Langenthal CH Headquarters Verona IT Shanghai CN Ahmedabad