Plants. Customized concrete mixing plants for the precast concrete industry. Machines for concrete

Size: px

Start display at page:

Download "Plants. Customized concrete mixing plants for the precast concrete industry. Machines for concrete"

Marcus Kennedy
6 years ago
Views:

1 Plants Customized concrete mixing plants for the precast concrete industry Machines for concrete

2 Nové Město CZ Alfeld DE Hennef DE Ettlingen DE Langenthal CH Headquarters Verona IT Shanghai CN Ahmedabad IN Factories Subsidiaries Regions with sales partner Gravataí BR Ammann Group Worldwide Nine own production locations and over 100 agencies and sales partners An innovative family firm Ammann is a world-leading supplier of mixing plants, machines and services to the construction industry with core expertise in road building and transportation infrastructure. Our strengths are the forthcoming approach of a family firm that has been operating for many years, coupled with our strong and well - established international presence. Ever since 1869 we have been setting benchmarks in the road - building industry, thanks to countless innovations and solutions which are as competitive as they are dependable. True to our motto Productivity Partnership for a Lifetime we gear our activities totally to the needs and requirements of our clients across the globe. We are aware that plants and machines which prove their merits day after day under tough operating conditions are the only way to give our clients the critical competitive edge that they need. As you would expect, we provide a well-developed service network and reliable supplies of spare parts, together with support throughout the entire lifetimes of the plants and machines that we offer. Ammann: One brand grown over years Intelligent compaction WIBAU 2

Rammers Vibratory plates Rollers Road pavers Ammann manufactures mixing plants, compactors and pavers at nine of its own production locations.

Expert round - the - clock service and a high - quality spare parts service are guaranteed.

mixing plants to develop and produce all the system components ( including controls, screens, dryers, burners, mixers and filters ) in-house on

This enables us to offer our customers an optimised complete solution, with all elements of the plant ideally coordinated from process analysis

Well over 4000 Ammann asphalt mixing plants are in operation every day under tough conditions a figure that speaks for itself.

From 62 kg Rammers up to 25 000 kg Vibrating Rollers, from Attachment Compactors to Intelligent Compaction Systems with experts for all compaction

The global network of distribution companies and distribution partners ensures the utmost support of our customers everywhere, at any time.

offering reliable and economic plant solutions for the production of high quality concrete.

3 Rammers Vibratory plates Rollers Road pavers Ammann manufactures mixing plants, compactors and pavers at nine of its own production locations. Over 100 agencies and sales partners work directly for our customers throughout the world. Expert round - the - clock service and a high - quality spare parts service are guaranteed. Asphalt mixing plants Concrete mixing plants Control systems Customer Service Asphalt mixing plants Ammann is the only manufacturer of asphalt mixing plants to develop and produce all the system components ( including controls, screens, dryers, burners, mixers and filters ) in-house on the basis of an integrated concept. This enables us to offer our customers an optimised complete solution, with all elements of the plant ideally coordinated from process analysis and design of the system components through to controls for all components of the plant. Well over 4000 Ammann asphalt mixing plants are in operation every day under tough conditions a figure that speaks for itself. Compaction A complete line of state of the art Ammann compaction products is manufactured at two dedicated production sites. From 62 kg Rammers up to kg Vibrating Rollers, from Attachment Compactors to Intelligent Compaction Systems with experts for all compaction applications Ammann ensures maximal customers benefit. The global network of distribution companies and distribution partners ensures the utmost support of our customers everywhere, at any time. Concrete mixing plants Ammann Elba holds a leading position as a manufacturer of both modern concrete compulsory mixers and complete mixing plants offering reliable and economic plant solutions for the production of high quality concrete. Ammann Elba offers a wide range of mixing plants covering all major sizes in mobile and stationary applications. Planetary counter-current mixers, modules for the production of precast concrete and linear storage bins compliment the product range. Road pavers Our Paver family consists of seven base machine types. Within a weight range of 1 to 15 t, these pavers offer paving widths from below 1 metre up to 6,5 metres. You will find the right paver to meet even the most demanding job requirements from footpaths, cycle tracks and rural roads over to parking lots, municipal, urban and main roads as well as resurfacing work. 3

Mixing plants for precast concrete To the specific production needs of the customer Elba expertise On all applications in the concrete ware and precast concrete industries, such as hollow core slaps,

Elba mixing systems For the production of all kinds of concrete, such as heavy-weight concrete, light-weight concrete, normal concrete, self-compacting concrete, selfcompacting light-weight concrete,

4 Mixing plants for precast concrete To the specific production needs of the customer Elba expertise On all applications in the concrete ware and precast concrete industries, such as hollow core slaps, carrousel plants, prestressed concrete products, paving stone, stairs, etc. All customized solutions base on Elba modules. Elba mixing systems For the production of all kinds of concrete, such as heavy-weight concrete, light-weight concrete, normal concrete, self-compacting concrete, selfcompacting light-weight concrete, ultra-high performance concrete, coloured concrete, face and core concrete, as well as foamed concrete. Elba mixing plants with qualification of High Performance acc. to Rilem TC 150-ECM. Benefits at a glance Modular design from Basic Project up to double mixing plant Suitable for concrete ware, precast and special concrete Wide performance spectrum Customized solutions with Elba modules Elba mixing systems with qualification of high performance Elba automation systems Are internationally in operation. The control system was specifically developed for the use in concrete precast plants: Remote recall, connection of a bucket conveyor or production machine Consistency measuring and control systems, mixer and sand moisture measurement, etc. Planetary counter-current mixer EMPG. Example: Batching control system with water-dosing-system. 4

5 «On all applications in the concrete ware and precast concrete industries, such as hollow core slaps, carrousel plants, pre-stressed concrete products, paving stone, stairs, etc.» Paving stones Concrete slabs Concrete ware Concrete pipes Concrete precast walls Hollow core slabs Railway sleepers Concrete tunnel segments 5 Walls and columns in reinforced concrete

6 Elba Module EM-L with skip hoist The basic The basic Elba Module EM-L with skip hoist suitable for planning new plants or for being adapted to existing production plants to improve and increase the production. Basic unit consisting of Mixer, skip hoist drive, and skip hoist Benefits at a glance Compact design Variable expandability Expandable by modules Application in new plants or Retrofit modernization Possible options Weigher frame, cement weigher, water weigher, skiptype aggregate weigher, airbag, mixer filter, dosing gate, control system, cement screw conveyors, etc. Planetary counter-current mixer Mixer type Compacted fresh concrete Dry volume Cement weigher capacity Skip hoist capacity EPM l 375 l 180 l 560 l EPM l 500 l 250 l 655 l EMPG l 750 l 300 l 690 l EPM l 750 l 325 l 850 l EPM l 1125 l 400 l 1330 l EMPG l 1500 l 600 l 1375 l EPM l 1500 l 520 l 1980 l EMPG l 2250 l 900 l 2030 l EPM l 2250 l 820 l 2500 l EPM l 3000 l 1120 l 3400 l EPM l 3750 l 1350 l 4300 l EPM l 4500 l 1600 l 5500 l Single-Shaft compulsory mixer Mixer type Compacted fresh concrete Dry volume Cement weigher capacity Skip hoist capacity EMS l 750 l 300 l 750 l EMS l 1500 l 600 l 1500 l 6

7 Modul EM-L EMPG Modul EM-L with options. 7

8 Elba Module EM-H with pre-hopper Advanced version of the basic unit The Elba Module EM-H with pre-hopper an advanced version of the basic unit for new plants or for being adapted to already existing production plants with aggregate belt conveyor or tower-type production plants. Basic unit consisting of Mixer, weigher frame and pre-hopper. Possible options Cement weigher, water weigher, pre-hopper as a weigher, airbag, mixer filter, dosing gate, control system, cement screw conveyors, etc. Benefits at a glance Compact design, small dimensions Multiple use Expandable by modules Pre-hopper which can also be designed as a weigher Use in new plants or in Retrofit modernization Improvement of existing tower-type or belt-type plants Planetary counter-current mixer Mixer type Compacted fresh concrete Dry volume Cement weigher capacity Pre-hopper capacity EPM l 375 l 180 l 800 l EPM l 500 l 250 l 800 l EMPG l 750 l 300 l 690 l EPM l 750 l 325 l 1100 l EPM l 1125 l 400 l 1600 l EMPG l 1500 l 600 l 1375 l EPM l 1500 l 520 l 2000 l EMPG l 2250 l 900 l 2030 l EPM l 2250 l 820 l 3200 l EPM l 3000 l 1120 l 4200 l EPM l 3750 l 1350 l 5000 l EPM l 4500 l 1600 l 6300 l EPM l 6000 l 2250 l 8000 l Tower module Mixer size Aggregates Cement Water 1000 / / 3750 up to 6500 kg / 2,5 m³ Vol kg kg Connectable to all mixer types 8

9 Modul EM-H. Modul EM-H with options. Modul EM-H EMPG 750 during installation. 9

10 Elba Module EM-Basic Project Individual requirements The Elba Module EM-Basic Project enables compact production plants for small to medium concrete outputs to be realized at reasonable prices. For this, the chosen Elba products can be tailored to the specific production needs. Benefits at a glance Small dimensions, space-saving Installation directly in the factory building possible Expandable by modules Aggregate feeding directly from belt into mixer, optionally via skip hoist Elba linear storage bin consisting of 2 to 24 components, 4,5 to 52 m³ volume Concrete discharge directly into the concrete bucket of the fork lift Elba Modul EM-Basic Project with planetary counter-current mixer Mixer type Compacted fresh concrete Dry volume Aggregate bins EPM l 375 l 2 24 EPM l 500 l 2 24 EMPG l 750 l 2 24 EPM l 1125 l 2 24 Elba Modul EM-Basic Project with single-shaft compulsory mixer Mixer type Compacted fresh concrete Dry volume Aggregate bins EMS l 750 l 2 24 Other sizes available on request EM-H 750 EMPG/RD 9-18/2 EZ 30/45 L= 8000 mm Control cabinet m³ ±0 ± A-A 7400, B-B 650, =

11 Module EM-Basic Project. 11

12 Elba Module EM-Profi Project Connected to all production machines For medium to large concrete outputs in the concrete ware and precast industry ELBA offers 1 m³ to 4 m³ mixer modules. The EM-Profi Project plants can be connected to all production machines in the concrete precast industry. Benefits at a glance Mixer sizes of 1 m³ to 4 m³ of compacted fresh concrete Elba planetary countercurrent mixers with up to 3 mixer discharge gates Variable concrete discharge concrete ware, readymix concrete Expandable by modules Variable aggregate storage Connection to bucket conveyor, concrete distributer, production tables, discharging belts, directly into production machines or crane buckets, etc. Elba Modul EM-Basic Project with planetary counter-current mixer Mixer type Compacted fresh concrete Dry volume Aggregate bins EMPG l 1500 l 2 12 EMPG l 2250 l 2 12 EPM l 3000 l 2 12 EPM l 3750 l 2 12 EPM l 4500 l 2 12 EPM l 6000 l 2 12 Elba Modul EM-Profi Project with single-shaft compulsory mixer Mixer type Compacted fresh concrete Dry volume Aggregate bins EMS l 1500 l 2 12 Other sizes available on request EM-L/RD / ca Bucket conveyor Bucket conveyor ± Pick-up folk lift

13 Module EM-Profi Project. Bucket conveyor system. 13

14 Elba double mixing plants Extensive production plants Elba double mixing plants to build large customized production plants using two or more Elba modules or standard plants. Application Paving stone making plants using face and core concretes Big precast concrete factories needing large concrete quantities Combined plants for the production of precast concrete and ready-mix concrete Benefits at a glance With 2 or more mixers on mixer platform Central aggregate storage in linear storage bins with aggregate distribution Separate cement and water batching Connection to bucket conveyor, concrete distributer, discharge belts, directly to production machines or crane buckets, etc. Selection of possible types (designation dry capacity) Face and core concretes Double mixing plants Other sizes available on request Other sizes available on request Double mixing plant

15 Module EM-H Module EM-L

16 Mixer cleaning system (detail / option). Sand moisture measurement device (detail / option). 16

17 Mixer filter (detail / option). Large cleaning opening (detail / option). 17

18 Movable weigher (detail / option). Dry colour dosing (detail / option). Winter cladding (detail / option). 18

19 Wet colour dosing (detail / option). 19

20 Australia: Ammann Australia Pty. Ltd. Narangba 4504 Austria: Ammann Austria GmbH 4113 St. Martin im Mühlkreis Brazil: Ammann do Brasil CEP: Gravataí/RS Bulgaria: Ammann Bulgaria 1700 Sofia China: Ammann Construction Machinery Shanghai Co. Ltd. Shanghai Czech Republic: Ammann Czech Republic a.s Nové Město nad Metují Ammann Asphalt GmbH Brno France: Ammann France SAS Créteil/Cedex Germany: Ammann Asphalt GmbH Alfeld (Leine) Ammann Verdichtung GmbH Hennef Spain: Ammann Iberia S L Madrid South Africa: Ammann Construction Machinery South Africa Benoni 1500 Sweden: Ammann Scandinavia Malmö Switzerland: Ammann Switzerland Ltd Langenthal Avesco AG 4901 Langenthal Turkey: Ammann Teknomak A.S. Ankara Ukraine: OOO Ammann Ukraine Kiev United Arab Emirates: Ammann NME FZE Dubai United Kingdom: Ammann UK Ltd. Warwickshire CV37 0TY USA: Ammann America Inc. Ponte Vedra Florida Ammann Elba Beton GmbH Ettlingen India: Ammann Apollo India Private Ltd. Ahmedabad Indonesia: Ammann South East Asia Jakarta Italy: Ammann Italy S.p.A Bussolengo Kazakhstan: Ammann Kazakhstan LLP Almaty Netherlands: Ammann Benelux B.V SK Ommen Poland: Ammann Polska sp.z.o.o Warszawa Romania: Ammann Group Romania S.R.L Magurele Russia: Ammann Russia o.o.o Moscow Singapore: Ammann Singapore Pte. Ltd Singapore Detailed information can be found at: EN Technische Änderungen vorbehalten.

Systems. Prime Mobile asphalt mixing plant. With productive capacity of t/h

Systems. Prime Mobile asphalt mixing plant. With productive capacity of t/h Systems Prime Mobile asphalt mixing plant With productive capacity of 100 140 t/h Prime 100 140 t/h Flexible, pure and simple : The continuous asphalt mixing plant Top mobility guaranteed Prime 140 is