FLOW SOLUTIONS FOR LNG
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1 FLOW SOLUTIONS FOR LNG LNG SOLUTIONS
2 SPECIALISTS IN LIQUIFIED NATURAL GAS With demand outstripping domestic supplies, more natural gas than ever before is now being sourced by countries globally in the form of Liquified Natural Gas. For LNG plant operators that brings a whole new series of logistical and technical challenges, and increasingly you need a flow control partner you can trust - a partner like Pentair Valves & Controls. 24 hours a day, Pentair s experts are working closely with commercial LNG professionals across the globe, to help them increase safety and reliability, reduce downtime and protect the environment. 2 LNG
3 PENTAIR YOUR NATURAL FLOW CONTROL PARTNER NATURAL GAS IS A VITAL SOURCE OF ENERGY, BUT MANY TOWNS AND CITIES THAT NEED THE ENERGY RIGHT NOW ARE SIMPLY LOCATED TOO FAR FROM THE GAS FIELDS It s for this reason that the number of countries producing and importing Liquified Natural Gas (LNG) has doubled in the past fifteen years. LNG IS FUTURE FUEL, TODAY. In the LNG process, natural gas is cooled to -162 C. This changes it into a clear, colourless, non-toxic liquid that occupies up to 600 times less space and is easier to transport and store. The LNG is then shipped to its destination, where it is returned to natural gas at regasification facilities and then piped to homes, businesses and industries. Odourless, non-toxic and noncorrosive, the LNG is a safe, environmentally friendly fuel that, once converted to natural gas, also produces relatively low emissions. Even when it is exposed to the environment it rapidly evaporates, leaving no residue on the water or soil - so a spill won t result in a slick. NEW REQUIREMENTS BRING NEW DEMANDS For LNG producers the process represents a huge challenge. Moreover as safety worries, climate concerns and a rising demand for natural gas globally create added pressures, success can hinge on whether you have a dynamic partner with the global resources, industry expertise and local knowledge to support you. PENTAIR - THE LNG PARTNER OF CHOICE With proven valves expertise and industry knowledge, Pentair Valves & Controls has an extensive track record of delivering solutions that meet and exceed the most stringent standards of the LNG industry. We understand the complex issues, extreme conditions and stringent industry standards you face every day. What s more, we know what it takes to deliver valves, actuators and controls that enhance safety, improve performance and advance productivity. OFFERING BEST-IN-CLASS SOLUTIONS Pentair were the first company to provide: A triple offset valve (TOV) with true zero leakage performance Pilot operated safety relief valves for use on LNG carrier's cargo tank Attemperators that allow for shorter pipe distances, with a 50% reduction in evaporation rates reducing installation and operating costs A truly modulating pilot operated safety relief valve suitable for LNG cryogenic service OVERVIEW 3
4 4 LNG
5 ENHANCING SAFETY, EFFICIENCY & PRODUCTIVITY Pentair Valves & Controls are continually developing flow technology for every part of the LNG chain from gas source and liquefaction through to storage, transport and regasification. By working closely with LNG producers right around the world we have been able to create a range of specialist products that are customer led, solutions driven and ready suited to the toughest environments. WE SPECIALIZE IN LNG PRODUCTS Most significantly, our 50 plus years serving the industry means we understand the specific demands of the most critical LNG applications, and are dedicated to providing total customer satisfaction with all the products we supply. This starts with our series of standard and specialty valves, actuators and controls, which are suitable for LNG applications and combine advanced technology with outstanding engineering expertise. These include high performance ball valves, triple offset valves, gate valves, safety valves, check valves, pressure relief valves, instrument valves, tank valves and electric or pneumatic actuators. CUSTOMIZED SOLUTIONS In addition we can also supply a range of solutions that are tailored to our customers highly specialist needs. For example, because we have more cryogenic test facilities than anyone worldwide, we can deliver valves that outperform even the most stringent cryogenic tightness criteria requirements. It s all about ensuring our high quality products have specifications that are ready suited to your unique process needs. Features that come as standard include: robustness, durability of construction, dependable performance, minimum maintenance requirements and, most importantly, safety. WORLD-CLASS SUPPORT With comprehensive sales and service operations, an extensive stock, dedicated product inventory and experienced personnel in all major market areas and in every corner of the globe you can rely on fast and efficient support from Pentair whenever you need it. OVERVIEW 5
6 THE LNG VALUE CHAIN PRODUCTS FOR EVERY STAGE Pentair Valves & Controls can lay claim to one of the largest portfolios of specialized products and brands, designed specifically for use across the whole LNG value chain - covering gas source, storage, transport and regasification. GAS PRODUCTION GAS TREATMENT STORAGE LOADING AND LIQUEFACTION TERMINAL GAS PIPELINE GAS PIPELINE LNG CARRIERS GAS TREATMENT & LIQUEFACTION Triple Offset Valves Cryogenic Triple Offset Valves Vanessa Cryogenic Ball Valves FCT, KTM and Hindle Cryogenic Gate Valves Fasani Butterfly Valves Keystone Ball Valves FCT, KTM, Hindle and Richards Cryogenic Process Injectors Yarway Pressure Relief Valves Cryogenic Pressure Relief Valves and Crosby Actuation Biffi and Westlock Instrument Valves STORAGE Ball Valves KTM, Hindle and Richards Cryogenic Ball Valves Hindle and KTM Double Offset HP Valves Keystone and Winn Cryogenic Pressure Relief Valves and Crosby Actuation Biffi and Keystone Cryogenic Process Injectors Yarway Instrument Valves Tank Valves LOADING TERMINAL Ball Valves KTM, Hindle and Richards Cryogenic Ball Valves Hindle and KTM Double Offset HP Valves Keystone and Winn Actuation Biffi and Keystone Cryogenic Process Injectors Yarway Instrument Valves Cryogenic Pressure Relief Valves and Crosby 6 LNG
7 RECEIVING TERMINAL STORAGE REGASIFICATION POWER STATION NATURAL GAS END USE GAS PIPELINE GAS PIPELINE CARRIERS Ball Valves KTM, Hindle and Richards Cryogenic Ball Valves Hindle and KTM Cryogenic Pressure Relief Valves and Crosby Actuation Biffi and Keystone Cryogenic Process Injectors Yarway Instrument Valves Cryogenic Butterfly Valves Keystone LNG RECEIVING TERMINAL Ball Valves KTM, Hindle and Richards Cryogenic Ball Valves Hindle and KTM Cryogenic Triple Offset Valves Vanessa Double and Triple Offset HP Valves Keystone, Winn and Vanessa Actuation Biffi and Keystone Cryogenic Process Injectors Yarway Instrument Valves Cryogenic Pressure Relief Valves and Crosby Cryogenic Butterfly Valves Keystone REGASIFICATION Cryogenic Ball Valves Hindle and KTM Triple Offset and Cryogenic Triple Offset Valves Vanessa Cryogenic Gate Valves Fasani Butterfly Valves Keystone and Winn Double and Triple Offset HP Valves Keystone, Winn and Vanessa Cryogenic Process Injectors Yarway Pressure Relief Valves on storage tanks and Crosby General Pressure Relief Valves Internal Tank Valve Valves Actuation Biffi and Westlock Instrument Valves Ball Valves FCT OVERVIEW 7
8 PRODUCTS TO HELP YOU MEET THE LNG CHALLENGE TRIPLE OFFSET VALVES Metal seated rotary process valves provide bi-directional, zero leakage shut-off, suitable for a wide range extremes of pressure and temperature. Torque-generated resilient metal seal provides zero leakage performance (API 598 Resilient Seated) Hardfaced, integral metal seating Blow-out proof stem, retained both externally and internally Quarter turn, triple offset geometry achieves non-rubbing design Cryogenic valves All-metal construction gives inherent fire safety Vanessa TOP ENTRY TRIPLE OFFSET VALVES Designed to allow inline maintenance, the top entry TOV can be fully accessed without removing the valve body from the line. With the same metal to metal torque seat design, maintenance of the Vanessa valve remains largely unnecessary throughout the product lifecycle. Quarter turn, triple offset geometry achieves non-rubbing design Hard faced, integral metal seating Suitable for cryogenic service All metal construction Vanessa BALL VALVES A complete range of ball valves with both full and reduced bore suitable forservices and utilities through to pipeline applications. Available certified and tested for cryogenic service. Reduced and full bore models ISO 5211 top mounting plate available on selected models Seat material options available Fire safe models available TA-Luft approved Jacketed valves Cryogenic valves Tank bottom valves FCT Hindle KTM 8 LNG
9 CRYOGENIC BALL VALVES Floating and trunnion mounted ball valve designs suitable for cryogenic service down to -196 C. Reduced and full bore models Seat material options available Choice of valve body materials Blow-out proof stem High integrity shaft seals Hindle FCT GATE VALVES Our bolted bonnet type valves are manufactured to guarantee the highest performance in the widest spectrum service applications Self-cleaning action between disc and seat Low pressure drop Excellent reliability Low maintenance Low operating torque Designed to ASME B16.34, API 600, BS1414 and other international standards Fasani CRYOGENIC PROCESS INJECTORS Desuperheaters are used on critical temperature control applications when LNG tankers unload (vapour return to ship) and also for compressor station inlet temperature cooling. Fabricated or forged construction Wide range of Kv capacities Pneumatic or electric actuator available Multiple atomizer technology Variable nozzle type with integrated control valve Yarway OVERVIEW 9
10 PRESSURE RELIEF VALVES Direct spring and pilot operated safety valves suitable for a wide range of pressures and temperatures including deep cryogenics on gas, vapour and liquids with specific designs for cryogenic liquid thermal relief applications. Pop or modulating action (POSRV) Low-cost maintenance Wide range of materials and temperature ratings High capacity/high pressure Capacity certified Crosby LOW PRESSURE SAFETY VALVES A very wide range of both pressure and vacuum relief valves, primarily designed for protecting low pressure storage vessels and tanks including cryogenic applications. Also suitable for low pressure piping systems. Pop or modulating action Designed for cryogenic service Externally adjustable blowdown Not sensitive to back pressure In-situ testing Perfect tightness Large capacities TANK VALVES The Internal Tank Valve (ITV) is a stainless steel fail-safe isolation valve for bottom and side withdrawal from LNG tanks. The Reserve Capacity Relief Valve (RCRV) provides large capacity overpressure protection on low pressure, low temperature LNG storage tanks. Suitable for cryogenic, low temperature and other tanks Bottom or side mounted Pivot or plug style for high capacities 10 LNG
11 INSTRUMENT VALVES Hand and gauge valves for instrument isolation including primary isolation double block and bleed valves. A range of 2, 3 and 5 valve manifolds suitable for pressure, differential pressure and level applications. Single isolation valves for venting or isolating service 2, 3, 4 or 5 valve versions Close coupling or remote mounted Gas, liquid or steam service Adjustable gland packing for longer valve life Choice of primary isolation combinations Flanged or threaded connections ELECTRIC ACTUATION Compact and heavy duty intelligent electric actuators ideal for quarterturn applications. Available with all the advanced variables you need to provide effective control of quarter turn and linear valve operation including heavy duty applications for oil, gas and pipeline valves. Supply voltage from 24 to 240 V AC/ DC single phase or 208 to 690 V AC 3-phase Configurable stroking time Adjustable torque output Manual override facility as standard Local pushbutton for control and Local/Remote selector Fieldbus communication support for Foundation Fieldbus, Profibus, and DeviceNet Biffi Keystone PNEUMATIC ACTUATION A complete range of pneumatic actuators ideal for a variety of valve packages including heavy duty applications. Rack and pinion and scotch yoke designs provide efficient on-off or modulating control of quarter. Totally enclosed, weatherproof housing Scotch yoke design Ideal for larger valves with high break-out torques and high working pressures External travel stops for precise stroke adjustment Compact rack and pinion design Double acting or spring return ISO, DIN, Namur and Keystone mounting standards Biffi Keystone KTM OVERVIEW 11
12 12 LNG
13 LNG REFERENCES COUNTRY PROJECT CUSTOMER Australia Prelude F LNG Shell Australia Gladstone LNG Santos Australia Wheatstone LNG Chevron Australia Ichthys LNG Inpex Browse Australia Gorgon Chevron Australia Pluto LNG Woodside Energy China Shenzhen LNG CNOOC China Yuedong LNG CNOOC China Guangdong LNG CNOOC China Jiangsu LNG CNPC, Petrochina China Zhuhai LNG CNOOC China Zhejiang Ningbo LNG CNOOC Malaysia MLNG TIGA Plant MLNG TIGA SDN Brunei Brunei LNG Brunei LNG Indonesia Bontang LNG PT BADAK Singapore SLNG SLNG Thailand Map Ta Phut LNG PTT, Total Papua New Guinea PNG LNG Plant Esso Nigeria Bonny Island Shell Angola Soyo LNG Soyo, Sonangol Algeria Skikda Sonatrach Algeria Arzew Sonatrach Argentina Mega Compania Mega Peru Peru LNG Pipeline Peru LNG Peru Pampa LNG Hunt Oil, SK Chile Mejillones LNG GNL Mejillones, Suez Russia Yamal LNG JSC Yamal Kazakhstan Karachaganak Karachaganak Petroleum Poland Polskie LNG Polskie LNG SP Turkey Sirketi LNG Egegaz LNG UAE Das Island LNG ADGAS Qatar NGL-4 Project QGPC Qatar Ras Laffan Ras Gas Qatar Yemen Yemen LNG YLNG, Total Spain El Musel LNG Enagas Spain Bilbao LNG Bilbao Bizkaia Gas, BP, Repsol Holland Gate LNG Gas Unie Belgium Zeebrugge Terminal Distrigas, Fluxis UK Isle of Grain LNG BP USA, MA Distrigas LNG Distrigas Massachussets USA, LA Trunkline LNG Panhandle, Southern Union USA, MD Cove Point Tanks Dominion USA, TX George West LNG Stabilis USA, LA Sabine Pass Cheniere Energy USA, CO Weld County LNG Noble Energy EXPERIENCE ACROSS THE GLOBE Pentair has an impressive list of customers in all sectors of the LNG industry from gas treatment and liquefaction, storage, loading and transport to receiving and regasification. We have worked closely with end users and contractors to deliver solutions on time for both new plant and on going maintenance across the globe. Here are some of the projects and customers we have worked with, for more information on our pedigree in LNG please ask your local sales representative. OVERVIEW 13
14 ADDING VALUE THROUGH SPECIALIST SUPPORT When it comes to service support, Pentair offers you the best of both worlds: local facilities and expertise backed up by a formidable global network. Our local facilities also allow us to provide repair services and stock extensive inventory for same-day shipment, whilst our wide-reaching network and 24/7 accessibility give Pentair the edge in providing superior service - when and where you need us. ASSET MANAGEMENT We offer an unrivalled asset management system that can track the history of all your repairs, dimensions, modifications and revalidation dates plus a web-based solution that also provides real-time tracking of assets through the repair process. CALIBRATION AND TESTING Pentair s service facilities provide state-of-the-art calibration, leakage and operational testing on a wide variety of valves, actuators, positioners and related equipment. COMMISSIONING We provide commissioning services for all Pentair products, even if they feature on other manufacturers products in the field. DIAGNOSTICS As a manufacturer, we know what function and performance to expect. This makes us uniquely qualified to diagnose valve and actuator performance issues, perform root cause, erosion and corrosion analyses, and make sound recommendations. IN-HOUSE SERVICES Using state-of-the-art production and service facilities around the globe, we provide superior controlled environments, factory trained maintenance and repair services. We combine specialist expertise and with the best tools and original equipment, so we can meet your service and repair needs effectively and efficiently. INSTALLATION At Pentair we are the name behind the leading brands you use and trust. As a result, we know how to best install these products so they can function as intended. MAINTENANCE AND REPAIR We deliver true factory service solutions worldwide, offering specialist maintenance and repair support for all types of valves, controls and actuators. ONSITE SERVICES With a fleet of fully stocked service vehicles and factory-trained teams of mobile technicians, we can deliver world-class aftermarket services where and when you need them. TRAINING As the authority on all Pentair products, we are the perfect people to provide your staff with technical and maintenance training. This can be on your premises or in our own facilities, plus we can customize programs to suit your own particular needs. 14 LNG
15 OVERVIEW 15
16 PENTAIR VALVES & CONTROLS All Pentair trademarks and logos are owned by Pentair plc. All other brand or product names are trademarks or registered marks of their respective owners. Because we are continuously improving our products and services, Pentair reserves the right to change product designs and specifications without notice. Pentair is an equal opportunity employer Pentair plc. All Rights Reserved. VCIBR EN 15/01
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