Capabilities & Facilities

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1 Capabilities & Facilities Worldwide Manufacturing Facilities International Service and Support Innovative Design and Technology Industry Leading Reliability Established Leaders in Actuation Technology

2 Contents Section Page Introduction 3 Manufacturing Facilities 4 Centres of Excellence 6 Test Facilities 7 Fluid Power Actuators and Control Systems 8 Product Range Overview 8-11 Rotork Group Information Our people and products stand at the forefront of actuation technology 2

Rotork is a global leader in valve actuation technology.

solutions. Rotork Fluid Systems specialises in the production and support of fluid power actuators and control systems.

Rotork Fluid Systems maintains dedicated engineering groups for Applications, Product Improvement and New Product Development so that our customers can gain all the benefits that ever advancing

Most importantly, we have a long-standing commitment to meeting the special needs of a wide of applications including: oil and gas exploration and transportation; municipal water and wastewater

3 Rotork is a global leader in valve actuation technology. We provide a comprehensive of valve actuators, controls and associated equipment, as well as a variety of valve actuator services including commissioning, preventive maintenance and retrofit solutions. Rotork Fluid Systems specialises in the production and support of fluid power actuators and control systems. We are dedicated to providing the marketplace with the latest technology, consistently high quality, innovative design, excellent reliability and superior performance. Rotork Fluid Systems maintains dedicated engineering groups for Applications, Product Improvement and New Product Development so that our customers can gain all the benefits that ever advancing technologies have to offer and to ensure our efforts are in step with the continually evolving needs of our customers. Most importantly, we have a long-standing commitment to meeting the special needs of a wide of applications including: oil and gas exploration and transportation; municipal water and wastewater treatment; power generation; and the chemical and process industries. With over fifty years of engineering and manufacturing expertise, we have tens of thousands of successful valve actuator installations throughout the world. Italy tel fluid@fluidsystem.it USA tel +1 (585) rfsinfo@rotork.com UK corporate office tel +44 (0) sales@rotorkfluidsystem.com A full listing of our worldwide sales and service network is available on our website at Established Leaders in Actuation Technology 3

Manufacturing Facilities Worldwide Capacity International Sales Agent International Sales Office Manufacturing Plant Rotork Fluid Systems maintain manufacturing facilities in Melle, Germany; Lucca,

4 Manufacturing Facilities Worldwide Capacity International Sales Agent International Sales Office Manufacturing Plant Rotork Fluid Systems maintain manufacturing facilities in Melle, Germany; Lucca, Italy; Falun, Sweden; Pittsburgh, PA USA and Rochester, NY USA. In addition to these modern manufacturing facilities, we maintain a network of Centres of Excellence strategically located around the world. These centres hold stock, provide application engineering and packaging of control components as well as providing sales, service, installation and commissioning support. A vast network of Rotork international sales offices and agents provides even greater global coverage and ensures quick and effective response to customer requirements. 4

5 Manufacturing Facilities Worldwide Capacity Lucca, Italy 11,000 metres 2-118,400 feet 2 Rochester, New York USA 5,600 metres 2-61,000 feet 2 Melle, Germany 7,500 metres 2-80,000 feet 2 Falun, Sweden 4,000 metres 2-43,000 feet 2 Pittsburgh, Pennsylvania USA 3,716 metres 2-40,000 feet 2 Established Leaders in Actuation Technology 5

Centres of Excellence Knowledge and Experience Rotork Fluid Systems' Centres of Excellence are stocking centres that serve as hubs in a global support network from which our staff provides support

They are fluid power actuation specialists able to provide solutions to virtually any application requirement.

Island United States Pittsburgh, Pennsylvania (nuclear products only). Centre of Excellence Services Sales and contractual support. Application engineering. Consulting. Mounting of control components.

6 Centres of Excellence Knowledge and Experience Rotork Fluid Systems' Centres of Excellence are stocking centres that serve as hubs in a global support network from which our staff provides support from quote, to contract, to installation and commissioning, to after sale service and support. They are fluid power actuation specialists able to provide solutions to virtually any application requirement. Worldwide Locations Australia Melbourne Canada Calgary Singapore Spain Bilbao United Kingdom Leeds United States Houston, Texas United States Petaluma, California United States Providence, Rhode Island United States Pittsburgh, Pennsylvania (nuclear products only). Centre of Excellence Services Sales and contractual support. Application engineering. Consulting. Mounting of control components. Mounting of actuators on valves. Preventative maintenance. Actuator/controls service and repair. Retrofit. Installation, commissioning and on-site service (offshore qualified). Torque and thrust testing. Hydraulic flushing and NAS6 capabilities. Delta P testing of valve packages from 1"-24"; class Higher pressures and sizes can be accommodated. All capabilities may not be available from every Centre of Excellence. 6

Test Facilities Quality and Safety Rotork Fluid Systems is committed to providing our customers with robust and dependable products that meet or exceed their expectations.

Our test systems incorporate the following features: Static continuous and dynamic analysis on a full of torques throughout the complete stroke of the actuator.

Hydrostatic testing. Hydraulic filtration and flushing capabilities. Torque testing up to 350,000 Nm (3.1M lbf-in). Thrust testing up to 10,000 kg (22,046 lbf).

7 Test Facilities Quality and Safety Rotork Fluid Systems is committed to providing our customers with robust and dependable products that meet or exceed their expectations. To that end, we have engineered custom test systems to ensure proper operation and functionality of our products as well as assist in our research and product development endeavors. Our test systems incorporate the following features: Static continuous and dynamic analysis on a full of torques throughout the complete stroke of the actuator. Cyclic and repetitive tests, with variable parameters such as load, cycle times and temperature. Automatic or manual setting and recording of pressure, position and temperature parameters. Hydrostatic testing. Hydraulic filtration and flushing capabilities. Torque testing up to 350,000 Nm (3.1M lbf-in). Thrust testing up to 10,000 kg (22,046 lbf). Pneumatic pressures up to 120 bar (1,740 psi). Hydraulic pressures up to 360 bar (5,220 psi). Our test systems include provision for a temperature controlled and monitored environment. The facilities are equipped with pneumatic, hydraulic and electrical connections. Operation A fixed scotch yoke actuator on one side of the test fixture serves as a load device. The actuator under test is mounted on the other side of the fixture and is connected to the load actuator via a torque shaft. The torque shaft incorporates strain gauges for data collection. A hydraulic control system connected to the load actuator facilitates control of load actuator dynamics. Data acquisition software is used to acquire, store, and present measurement data from strain gauges, strain gauge based transducers, thermocouples, temperature sensors and other commonly used transducers. Established Leaders in Actuation Technology 7

Fluid Power Actuators and Control Systems Rotork Fluid Systems is committed to providing internal and external customers with products and services that meet or exceed their expectations.

This quality management system embraces every aspect of the companies business and involves all personnel.

Providing products that comply with all statutory and regulatory requirements.

We are also committed to maintaining compliance with our Quality Management System and to continually working to improve it s effectiveness.

8 Fluid Power Actuators and Control Systems Rotork Fluid Systems is committed to providing internal and external customers with products and services that meet or exceed their expectations. To facilitate these objectives a documented Quality Management system has been established in accordance with ISO9001. This quality management system embraces every aspect of the companies business and involves all personnel. Rotork Fluid Systems is committed to: Effectively communicating the importance of meeting customer needs throughout our orginisation. Establishing appropriate levels of competency for all personnel. Providing products that comply with all statutory and regulatory requirements. Actively promoting our quality policy and helping personnel understand and implement the relevant aspects of the policy in their day-to-day responsibilities. We are also committed to maintaining compliance with our Quality Management System and to continually working to improve it s effectiveness. Quality objectives with measurable outputs are established for relevant functions within the organisation. These are reviewed and monitored for effectiveness at Management Review Meetings and form the basis for implementing improvement measures. Our Quality Policy, Quality Manual and procedural documents are periodically reviewed for adequacy and effectiveness. Copies are available to interested parties upon request. Product Range Rotork offers the world's most extensive line of fluid power actuators. Products include pneumatic, hydraulic, and electro-hydraulic actuators. Scotch yoke, linear and rack & pinion designs are available, in both double-acting and springreturn configurations. Scotch yoke actuators CP Pneumatic and hydraulic actuators in double-acting and spring-return configurations. Corrosion resistant cylinders. Complies with EN60529 (1991) + (A1:2000) for IP67M. Actuators certified to ATEX 94/9/EC. Actuators certified in accordance with PED 97/23/EC. Torque output to 4,500 Nm (39,800 lbf-in). Compatible with SVM partial stroke testing. Certified suitable for use at SIL3 as a single device in accordance with IEC See publication PUB for further details. Scotch yoke actuators GP/GH P/H s Pneumatic and hydraulic actuators in double-acting and spring-return configurations. Corrosion resistant cylinders. Complies with EN60529 (1991) + (A1:2000) for IP67M. Actuators certified to ATEX 94/9/EC. Actuators certified in accordance with PED 97/23/EC. Nuclear safety related actuators certified to IEEE , IEEE and IEEE Torque output to 600,000 Nm (5,000,000 lbf-in). Compatible with SVM partial stroke testing. Certified suitable for use at SIL3 as a single device (IEC 61508). See PUB (GP/GH) and F101 (P/H) for further details. 8

Product Range Compact scotch yoke actuators Gas-oil actuators RC/RCI GO Extremely compact scotch yoke pneumatic actuator. Double-acting and spring-return configurations.

Certified suitable for use at SIL2 as a single device in accordance with IEC 61508. Actuators certified in accordance with PED 97/23/EC. Actuators certified to ATEX 94/9/EC.

Speed control in both directions standard. PED or ASME approved gas/oil and power gas storage tanks. Complies with EN60529 (1991) + (A1:2000) for IP67M. Actuators certified to ATEX 94/9/EC.

Rack and pinion actuators Linear actuators RH LP/LH Double-acting and spring-return configurations. Heavy-duty hydraulic actuators with cast iron bodies and torque output to 3,400 Nm (30,000 lbf-in).

9 Product Range Compact scotch yoke actuators Gas-oil actuators RC/RCI GO Extremely compact scotch yoke pneumatic actuator. Double-acting and spring-return configurations. Contained spring module for safety and convenience. Torque output to 4,400 Nm (38,000 lbf-in). Valve mounting dimensions per ISO 5211/DIN Compatible with SVM partial stroke testing. Certified suitable for use at SIL2 as a single device in accordance with IEC Actuators certified in accordance with PED 97/23/EC. Actuators certified to ATEX 94/9/EC. See publication PUB (RC Range) and PUB (RCI Range) for further details. Low- or high-pressure control logic options. ASME certified tanks. Hydraulic manual override standard. Speed control in both directions standard. PED or ASME approved gas/oil and power gas storage tanks. Complies with EN60529 (1991) + (A1:2000) for IP67M. Actuators certified to ATEX 94/9/EC. Actuators certified in accordance with PED 97/23/EC. Torque output to 600,000 Nm (5,000,000 lbf-in). Compatible with SVM partial stroke testing. See publication F301 for further details. Rack and pinion actuators Linear actuators RH LP/LH Double-acting and spring-return configurations. Heavy-duty hydraulic actuators with cast iron bodies and torque output to 3,400 Nm (30,000 lbf-in). Electroless nickel-plated cylinders for corrosion resistance. Valve mounting dimensions per ISO 5211 DIN Compatible with SVM partial stroke testing. Complies with EN60529 (1991) + (A1:2000) for IP67M. Actuators certified to in accordance with PED 97/23/EC. Certified suitable for use in SIL3 as a single device in accordance with IEC See publication F402 for further details. Pneumatic and hydraulic actuators in double-acting and spring-return configurations. Electroless nickel-plated cylinders, chromium-plated piston rods. Hammer blow and standard valve stem coupling designs available. Thrust up to 5,000,000 N (1,124,000 lbf). Compatible with SVM partial stroke testing. See publication F501 for further details. Established Leaders in Actuation Technology 9

Product Range Direct high-pressure gas actuators HPG Subsea actuators GSH GSR GSL GSP s Hydraulic manual override standard. Speed control in both directions standard.

Torque output to 600,000 Nm (5,000,000 lbf-in). Compatible with SVM partial stroke testing. See publication F300 for further details.

We are familiar with supplying subsea product to meet the harsh conditions and stringent demands of subsea applications.

Multitude of design options available. Installed base dating back to 1992 at depths up to 2,500 m. Compatible with SVM partial stroke testing.

Linear thrusts 1.7 to 5,500kN, 1/4 turn torques 65 to 600,000Nm Two-position, ESD or modulating operation in spring-return or double-acting executions.

Optional bus communications via all major protocols. Partial stroke test capability. Watertight or explosionproof ATEX, FM, CSA IEC and GOST.

10 Product Range Direct high-pressure gas actuators HPG Subsea actuators GSH GSR GSL GSP s Hydraulic manual override standard. Speed control in both directions standard. Complies with EN60529 (1991) + (A1:2000) for IP67M. Actuators certified to ATEX 94/9/EC. Actuators certified in accordance with PED 97/23/EC. Torque output to 600,000 Nm (5,000,000 lbf-in). Compatible with SVM partial stroke testing. See publication F300 for further details. Electro-hydraulic actuators The subsea product encompasses actuator and gearbox designs for retrievable and non-retrievable applications. We are familiar with supplying subsea product to meet the harsh conditions and stringent demands of subsea applications. Hydraulic quarter-turn and linear subsea actuators in double-acting and spring-return configurations. Subsea & splashzone trims. Retrievable and non-retrievable designs. Multitude of design options available. Installed base dating back to 1992 at depths up to 2,500 m. Compatible with SVM partial stroke testing. See publication F800 for further details. Self-contained fail-safe actuators Skilmatic manpower Intelligent, self-contained electro-hydraulic actuators. Linear thrusts 1.7 to 5,500kN, 1/4 turn torques 65 to 600,000Nm Two-position, ESD or modulating operation in spring-return or double-acting executions. Power supply single-phase, three-phase or 24 VDC. Non-intrusive infrared setting & configuration. LCD display for position, pressure, diagnostics and fault indication. Optional bus communications via all major protocols. Partial stroke test capability. Watertight or explosionproof ATEX, FM, CSA IEC and GOST. Separate, double-sealed terminal compartment. Certified suitable for use at SIL3. See publication F700 for further details. Manually energisied, spring-return fail-safe operation. Cost-effective solution for infrequently operated valves and dampers. Watertight or explosionproof construction. Highly configurable with a multitude of options. See publication PUB for further details. 10

Product Range Smart valve monitor Multi-turn fluid power actuators SVM Twin Power Compatible with fluid power actuators and valves

Comprehensive and versatile partial stroke testing tests all final elements.

Can interface with DCS/ESD common system. Improves SIL verification performance of final elements.

Torque output to 800 Nm (7,080 lbf-in). Modular system for flexibility.

See publication F904 for further details.

Operating pressures up to 345 bar (5,000 psi). Flow rates up to 3,785 lpm (1,000 U.S. gpm).

Custom engineered solutions to meet the specific demands of each application.

start-up. Best-in-class documentation and service manuals. See publication PUB062-001 for further details.

11 Product Range Smart valve monitor Multi-turn fluid power actuators SVM Twin Power Compatible with fluid power actuators and valves for on/off service. Safe and hazardous area versions available. Comprehensive and versatile partial stroke testing tests all final elements. Datalogging of valve performance for diagnostics and preventative maintenance. Suitable for use at any SIL rating. Can interface with DCS/ESD common system. Improves SIL verification performance of final elements. See publication F902 and F903 for further details. Pneumatic or hydraulic versions available. Torque output to 800 Nm (7,080 lbf-in). Modular system for flexibility. Robust design can be supplied suitably trimmed for various severe or hazardous environments. See publication F904 for further details. Hydraulic power units Control systems HPU Hydraulic fluid capacity from 19 to 7,570 litres (5 to 2,000 U.S. gal). Operating pressures up to 345 bar (5,000 psi). Flow rates up to 3,785 lpm (1,000 U.S. gpm). Electrical classifications: NEMA 4, 4x, 7 or comparable CSA or ATEX ratings. Custom engineered solutions to meet the specific demands of each application. Sole source responsibility for the complete operating system including field survey, design, fabrication, test, installation and start-up. Best-in-class documentation and service manuals. See publication PUB for further details. Control component packages are a part of any actuator/valve installation. Rotork has extensive experience in the design and assembly of all types of fluid power control systems to satisfy any customer requirement for on/off, modulating or ESD (emergency shutdown) service. Packages can be mounted on a panel or in a cabinet and mounted either on the actuator or at a remote location. Rotork offers components from all leading industry suppliers as well as those of our own design including limit switch housings, quick exhaust valves, pneumatic and hydraulic manifolds, shuttle valves, linebreak safety systems, partial stroke testing and a torque limiting device. Established Leaders in Actuation Technology 11

Heavy-duty valve actuators represent Rotork s traditional core business a sector in which the company has become the largest independent manufacturer in the world.

The Bath UK factory manufactures product for worldwide distribution, while our Rochester New York facility mainly serves customers in North and South America.

All Rotork actuators are compatible with a wide of communication and Controls systems by including the appropriate option card.

12 Heavy-duty valve actuators represent Rotork s traditional core business a sector in which the company has become the largest independent manufacturer in the world. Rotork Controls leads the way in the application of valve actuation technology in world markets and has manufacturing plants in the UK, the United States, Malaysia and India. The Bath UK factory manufactures product for worldwide distribution, while our Rochester New York facility mainly serves customers in North and South America. Rotork s two Indian plants principally supply the indigenous Indian market. The Bath site is also the location of Rotork s Group head office and is the centre for all R&D activity company-wide. All Rotork actuators are compatible with a wide of communication and Controls systems by including the appropriate option card. Our own Pakscan system compliments the open systems from Foundation Fieldbus, Profibus, Modbus and DeviceNet. Rotork Controls offers the following product s: Intelligent Multi-Turn Valve Actuators Intelligent Quarter-Turn Valve Actuators Small Rotary Actuators Water-tight Rotary Actuators Network Control Systems Innovative actuation technology together with expert bus system knowledge ensures that Rotork can always provide the ideal solution for your actuation needs. For further information on Rotork Controls see publication PUB A full listing of our worldwide sales and service network is available on our website at 12

Rotork Gears is a specialist supplier of gearboxes, adaptations and accessories to the international valve and actuator industry with manufacturing plants in the UK, The

Rotork Gears is dedicated to leading the valve accessory market whilst maintaining the unique strengths of the individual manufacturing companies.

Rotork Valvekits provide a complete of mounting brackets, extension shafts, pedestals and accessories for the valve and actuator industry.

Rotork Gears offers the following product s: Manual and Motorised Multi-turn Gearboxes Manual and Motorised Quarter-turn Gearboxes Worm Gear Quarter-turn gear Operators Subsea

13 Rotork Gears is a specialist supplier of gearboxes, adaptations and accessories to the international valve and actuator industry with manufacturing plants in the UK, The Netherlands, Italy, China, and a customisation site in the United States. Each company provides cost-effective tailored solutions for all applications. Rotork Gears is dedicated to leading the valve accessory market whilst maintaining the unique strengths of the individual manufacturing companies. Rotork Gears provide the widest of valve gearboxes in the world, they are designed to withstand the harsh challenges of various environments, including subsea and nuclear. Rotork Valvekits provide a complete of mounting brackets, extension shafts, pedestals and accessories for the valve and actuator industry. In addition Rotork Valvekits offer specialist design and consulting services to cover a whole of valve and actuator adaption needs. Rotork Gears offers the following product s: Manual and Motorised Multi-turn Gearboxes Manual and Motorised Quarter-turn Gearboxes Worm Gear Quarter-turn gear Operators Subsea Quarter-turn Gear Operators Override Quarter-turn Gear Operators Mounting Kits and Accessories For further information on Rotork Gears see publication PUB A full listing of our worldwide sales and service network is available on our website at Established Leaders in Actuation Technology 13

Rotork Controls has it's own dedicated engineering group for applications, product improvements and new product development.

Rotork Controls is able to meet the specialised control needs of our customers in all industrial areas and for all applications.

With over fifty years of engineering and manufacturing expertise, we have tens of thousands of successful valve actuator installations throughout the world.

Actuators With the unquestionable ruggedness of our actuators, Rotork Process Controls can meet any actuator requirement for any industrial process.

14 Rotork Controls has it's own dedicated engineering group for applications, product improvements and new product development. This enables the benefits of Rotork's actuation technology to be applied to the most challenging process control problems. Rotork Controls is able to meet the specialised control needs of our customers in all industrial areas and for all applications. Our actuators are used in chemical, power, municipal water and waste water plants as well as on oil and gas upstream and downstream applications. With over fifty years of engineering and manufacturing expertise, we have tens of thousands of successful valve actuator installations throughout the world. Rotork Controls offers the following product s: Rotary Control Valve Actuators Linear Control Valve Actuators Heavy-duty Rotary Actuators Heavy-duty Linear Actuators With the unquestionable ruggedness of our actuators, Rotork Process Controls can meet any actuator requirement for any industrial process. Along with this durability comes accuracy and reliability, ensuring the precision necessary for your critical control applications. For further information on Rotork Process Controls see publication PUB A full listing of our worldwide sales and service network is available on our website at 14

Rotork Site Services, the projects, service and retrofit division, is active in 47 service centres in over 20 countries around the world, with agents providing support services in

Rotork Site Services provides a comprehensive of service products, each specifically tailored to meet customers requirements.

Actuator Overhauls are performed in Rotork workshops to bring long service units back to guaranteed as new condition.

Rotork Site Services has a wealth of experience in Retrofitting new actuators to valves, penstocks and dampers installed on existing plant, as well as the factory assembly of new

15 Rotork Site Services, the projects, service and retrofit division, is active in 47 service centres in over 20 countries around the world, with agents providing support services in another 55 countries, bringing the total number of expert technicians supporting Rotork customers to well over 1,000. Rotork Site Services provides a comprehensive of service products, each specifically tailored to meet customers requirements. Emergency and Planned Service encompasses installation, commissioning, upgrading, installation of control systems, troubleshooting and repair of damaged or deteriorating assets. Actuator Overhauls are performed in Rotork workshops to bring long service units back to guaranteed as new condition. Health Checks enable customers to prioritise maintenance and replacement planning whilst Preventative Maintenance enhances the integrity of actuators to maximise plant utilisation. Rotork Site Services has a wealth of experience in Retrofitting new actuators to valves, penstocks and dampers installed on existing plant, as well as the factory assembly of new valves and actuators for plant upgrades and extensions. Capabilities for Extended Scope Projects include surveys, design, procurement, manufacturing and commissioning to cover the broad scope of activities surrounding actuation projects. Visit to identify your nearest Rotork Site Services centre service@rotork.co.uk Established Leaders in Actuation Technology 15

16 Electric Actuators and Control Systems Fluid Power Actuators and Control Systems Gearboxes and Gear Operators Projects, Services and Retrofit UK Rotork plc tel +44 (0) fax +44 (0) A full listing of our worldwide sales and service network is available on our website. PUB Issue 11/10 Formerly F001E. All Rotork Fluid Systems actuators are manufactured under a third party accredited ISO9001 quality assurance programme. Published and produced by Rotork Fluid Systems. Rotork recognises all registered trademarks. As we are continually developing our products, their design is subject to change without notice. POWSH1110

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