GEA decanters latest state of the art technology for sludge thickening and (pre-) dewatering

Transcription

1 GEA decanters latest state of the art technology for sludge thickening and (pre-) dewatering National Sustainable Water & Sanitation Summit DINESH GEHANI REGIONAL MANAGER, GEA INDIA NEW DELHI, DECEMBER 1 ST & 2 ND

2 GEA in Summary GEA is a global leader in equipment and process technology providing innovative solutions for smart food processing and for a more efficient use of energy resources. Utilities - water Dairy Processing Food Bio Tec Safeguarding the health of human beings SALES Revenue EUR 4.5bn (FY14) Operating EBIT Margin 11.4% (FY14) Employees >18,000 (Dec15) Market Cap >EUR 9.0bn 2

3 First: GEA in Summary You are in touch with GEA equipment every day Around one quarter of the milk processed is handled by GEA equipment. Approx. one in three instant coffee lines has been built by GEA. Every third chicken nugget is processed with GEA equipment. Around one quarter of wastewater sludge is processed with GEA equipment. we are all this and more every day! 3

4 Sustainability is a Matter of Course GEA is acutely aware of its economic, social and environmental responsibilities. Therefore, GEA commits itself to a clear corporate policy in terms health, safety & environment preventing environmental pollution and reducing energy consumption, waste and emissions helping its customers protect the environment by providing efficient products and process solutions offering solutions that ensure environmental protection while delivering substantial benefits to society and a high level of economic efficiency Our presence in India goes back over four decades 4

5 GEA Innovation is our tradition >120 years of experiences We desire to be a constructive partner in exiting Indian projects 5

6 Core Products of GEA Separation World s largest decanter centrifuge in operation in Singapore, World New York and Los Angeles Separator centrifuges with bowl diameters from 200 mm up to 1050 mm Throughput capacity up to 500,000 l/h Particle size from 0,5 µm Taking care to produce fresh milk, paneer, mango juice, antibiotics, etc. Decanter centrifuges with bowl diameters from 200 mm up to 1030 mm Throughput capacity up to 350,000 l/h Particle size from 5 µm Taking care of clean water, waste water, rendering, etc. 6

7 GEA Separation Fields of Application Beverage Technology Dairy Technology Growing markets Growing demands Natural, fresh and maximum functionality Renewable Resources Chemical / Pharmaceutical Technology Efficient handling is the order of the day Quality in its purest form 7

8 GEA Separation Fields of Application Marine Energy Economical challenges and environmental protection Quality of life and economic growth Oil & Gas Environmental Technology Permanent availability under extreme conditions Competence in environmental technology Company Portrait 8

9 GEA Separation Fields of Application Environmental Technology Dewatering and thickening of municipal sewage sludge Solutions for industrial waste water applications Treatment of drinking water Company Portrait 9

10 GEA Production Facilities GEA Separation Oelde, Germany Niederahr, Germany Headquarters Decanter Centrifuges Château-Thierry, France Bengaluru, India Tianjin, China Mineraloil Separators Decanter Centrifuges and Dairy Separators Separators and Decanter Centrifuges 10

11 GEA India - Production Facility, Bengaluru German quality made in India More than 1000 Decanter Centrifuges manufactured Export oriented side: > 80% into the world Full acceptance in USA, Germany, Norway, etc. 11

12 GEA Separation India Ltd 12

13 GEA Separation Quality Management TÜV certificates according to DIN EN ISO 9001, DIN EN ISO and DIN EN ISO

14 Sludge Thickening and Dewatering Municipal Waste Water Treatment: Sludge handling is a mission. Process and procedures being redefined to suit India specific needs. Sludge is an asset not a burden. 14

15 GEA Separation Decanter Solid-Liquid-Separation (with free liquid discharge) For all wastewater / sewage applications Sludge Cake / Solids Clear liquid 15

16 Cooperation and Partnership with reputable big companies in the wastewater market 16

17 Municipal Waste Water Treatment Cooperation and partnership with reputable big companies and municipal corporations Specialist for large Projects Changi Singapore Thames Water London (UK) Crossness and Beckton New Trends Thermal Hydrolysis Process 17

18 WRP Changi Singapore Sewage to drinking water Largest Decanter Centrifuge 10 Decanters for Sludge Dewatering 20 Decanters for Sludge Thickening 18

19 Paris London Cologne St. Petersburg Doha Dubai New York Las Vegas Los Angeles Mexico City Madrid Wladiwostok Beijing Seoul Hong Kong Bengaluru Singapore Rom Buenos Aires Sydney 19

20 GEA in India 20

21 GEA India Every decade has its own story!! We have understood the requirements of India and we want to provide Customized and Tailor-made solutions specific to its requirements. DAIRY Operation Flood-Resurgence of Dairy Industry in India Basic GEA Westfalia Separators for an emerging market Latest State of art highest capacity separators from GEA Westfalia India, instrumental in pioneering the changes in dairy industry BIOTECH Basic package unit for vaccine production initiated by GEA Westfalia in India State of art automatic sterilisable package units for biotech production, changing the dynamics of vaccine and biotech scenario in India Our presence in India goes back over four decades. We are proud to have been an associate in this fascinating transformation. 21

22 GEA India THEN Wastewater Treatment / Sludge handling was primarily a regulatory requirement. Technology and Machinery imported and adapted for India s needs. Technical processes / procedures based on similar successful international projects Wastewater / Sludge was a social burden NOW Wastewater Treatment / Sludge handling is a MISSION!! The ambitious thrust of India as a nation for cleanliness and environmental sustenance is a matter of pride No question of emulating or imitating the Processes/ technologies prevalent in other parts of the world. India s needs are specific and India demands CUSTOMISED SOLUTIONS!! Processes / Procedures being REDEFINED to suit India s specific need. Focus primarily on BEST technology with long term perspective Resource utilisation focussed on minimising costs Determination to convert Wastewater / Sludge into an ASSET 22

23 We are inspired as we observe the series of initiatives that the Government of India has recently launched 23

24 European Expertise for Indian Challenges Germany has vast experience of cleaning river Rhine, which was once Europe s most heavily polluted river. 24

25 What we bring with our experience Source: Business Standard, Nov 2014 ICPR International Commission for Protection of Rhine NAMAMI GANGE Integrated Ganga Conservation Mission In Rhine s watershed 58 million people are living in nine different states Ganga is India s largest river basin covering 26 % of the landmass and supports 43 % of the population. Holy River passes through 5 states Main focus to ensure 96 % of the waste from industry & settlement is treated before going to river Focus to treat the sewage and industrial effluent at its source to achieve mission of clean ganga The construction of wastewater treatment plants in the Rhine watershed entailing expenses above 80 billion during the past 30 years has had a very positive effect on Rhine water. We want to be part of this historical effort with our expertise to bring the change. 25

26 We did play a role in Rhine Action Plan Plant on Rhine GEA Technology KW Langel 2 X UCF 466 KW Weiden 1x UCF 466 KW Rodenkirchen 2x UCF 466 Mobile Unit UCF

27 GEA Technology for Ganga Action Plan Waste Water Treatment facility for GAYESPUR TOWN UNDER NGRBA, West Bengal 2x UCD mld STP project of UPJNL 4 X UCA 501 GEA Sludge thickening and dewatering with decanter centrifuges 27

28 BWSSB 4x UCD 305 KADUGUDI CHIKKABANWARA 2x UCD 345 STPs not shown in Map Bellandur 3x UCA 501 2x UCD 345 STP Not shown in Map Souce: EXCRETA MATTERS 71 CITIES GEA Sludge thickening and dewatering with decanter centrifuges 28

29 Thermal Hydrolyses Process (THP) in combination with our decanter centrifuge Constantly looking to reduce costs associated with treating and disposing sludge streams Factor influencing adoption of new sludge management technologies and approaches Considering public opinion about environmental and health impacts of sludge management practices 20-30% drier cake 25-35% more methane gas Class A cake Up to 50% reduced retention times 30

30 Success on WWTP Psytalia in Athens, Greece Psyttalia Greece Decreased estimated consumed energy just for incineration: - 35% Improved Energy production because of the right sludge treatment: + 15 % 31

31 Success on 3 WWTP s in London (Thames Water) Crossnes, Beckton and Long Reach Crossnes London Cities with high people densities, choose of efficient sludge treatment Improved power generation! 32

32 GEA Separation Market Leader for Cambi process 33

33 India Rarely is it seen, that a Nation embarks with such enthusiasm and determination for cleanness and for the preservation of natural resources. 34

34 Dinesh Gehani Regional Manager Environmental, Marine & Energy, Oil & Gas Phone GEA Westfalia Separator India Pvt.Ltd. 1406, Tower B, NH-8, South City Gurgaon, Hayana India gea.com