Sustainability at AMANN Group
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- Ashlee Skinner
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1 Sustainability at AMANN Group 1
2 We care about a fair cooperation AMANN s Code of Coduct valid worldwide: Social Responsibility Sustainable Product development Sustainable packaging Sustainable production 2
3 Certified all around the world Quality Management Quality Management Automotive Certification for textile products Environmental Management Energy Management 3
4 Sustainable Product Management Sustainable Products Production and dyeing processes of synthetic fibres feature a better eco-balance than those of cotton products: significantly lesser consumption of water and energy significantly reduced use of dyes and chemicals no use of pesticides NO PFC: AMANNs new WRe finish (WR = water-repellent) does not contain PFC PFC (perfluorocarbons) is toxic and not biodegradable all AMANN threads with WR finish are ecologically harmless and certified according to STANDARD 100 by OEKO-TEX Learn more in the AMANN Environmental Statement via: 4
5 AMANN s Road to Zero restricted substances* AMANN s Road to Zero AP/ APEO 1 Dyes carcinogenic & allergenic Chlorophenols PAH s 2 Glycols Flame retardants VOC s 3 PFC s 4 Chlorobenzenes/ toluenes Hal. Solvents Phthalates Dyes - AZO (restricted amines) Organotins *based on ZDHC (MRSL list), Greenpeace Detox 2020 Plan; also in compliance with REACh 1) Alkylphenols/Alkylphenolethoxylates 2) Polycyclic Aromatic Hydrocarbons 3) Volatile Organic Compounds 4) Perfluorcarbons 5
6 AMANN s Road to Zero restricted substances* AMANN s Road to Zero AP/ APEO 1 Dyes carcinogenic & allergenic Chlorophenols PAH s 2 Glycols Complete elimination by end of 2017 Flame retardants VOC s 3 PFC s Chlorobenzenes/ toluenes Hal. Solvents Phthalates Dyes - AZO (restricted amines) Organotins *based on ZDHC (MRSL list), Greenpeace Detox 2020 Plan; also in compliance with REACh 6
7 Sustainable Product Management Current supplier check More than 80% of our suppliers are compliant with the Greenpeace guidelines concerning restricted substances. Our target is to achieve 100% by the end of 2017! New project Compostable thread based on TENCEL fibres natural resource, bio-degradable, higher tensile strength (in wet condition) compostable colours and lubricants (ecological footprint) 7
8 Sustainability in our production plants AMANN solely produces in own production sites across Europe and Asia with a permanent focus on sustainability. AMANN ensures the same high quality standards for all production sites worldwide: Same machinery & technology Centralised procurement FAIRNESS & EFFICIENCY OPTIMISATION BY STANDARDISATION Regular audits Same qualification of staff 8
9 Our production plants Dye house in Augsburg, Germany All our dye houses are linked, contain own cohesive water circulation systems, and use the same recipes! Dye house in Dhaka, Bangladesh Dye house in Yancheng, China Automatic dye stuff dispension 9
10 AMANN s sustainable use of resources Waste reduction & recycling Recycling of PP spools Reduction of paper wastage Water & energy management LED project Heat recovery system Efficient machinery Water recycling project Closed water circulations Sewage plants 10
11 1 1 1 Example: Recycling of PP spools Granulate can be further used for other PP products 4 1 Used polypropylene (PP) dye spools are collected after bonding and/or final winding. They have become distorted/deformed during the dyeing process and therefore they cannot be used again in this condition. The outcome: very fine granulate 3 2 The spools are fed into a shredding machine which granulates the polypropylene into ~5mm 2 granules. 11
12 Example: Recyclable spools All AMANN spools are made of 100% recyclable polypropylene! 12
13 Example: LED s go LED Project In 2015, the production plants in Germany, China and Bangladesh replaced all fluorescent tubes with LED tubes. Advantages of LED tubes: Energy saving (more than 60%) Higher life expectancy (5 times higher) Minor evolution of heat No UV or IR radiation No switch-on delay No jitter Contain no toxic mercury LED s go LED LED tube application at the Bangladesh plant 13
14 Beispiel: LED s go LED Projekt (AMANN Bangladesh) One-time costs for acquisation of LED tubes: Energy consumption (kwh/p.a.) Before the change: kwh After the change: kwh 66,65 % saving Saving: kwh/p.a. Total costs ( /p.a.) Before the change: After the change: ,66 % saving Saving: /p.a. Annual saving of CO2 emissions: 308,6 t This corresponds to the CO2 emission of 401 single flights Frankfurt New York single flights Frankfurt London a km drive in a Porsche 718 Cayman a km drive in an Audi A4 2.0 TDI 14
15 Example: Water recycling Project Target: 90% re-use of water Target: Reduction of fresh water consumption to a minimum Solution: dye houses will be equipped with nanofiltration devices Test installment in 2016 for dye houses in Germany & Bangladesh 15
16 Example: Water recycling Project First trial machine has already arrived in Germany 16
17 Social Responsibility Hanns A. Pielenz Foundation AMANN Group is part of Hanns A. Pielenz Foundation which is named after its founder who has been the CEO of AMANN from 1968 till Through the transfer of his shares to the foundation, Hanns A. Pielenz ensured the continuation of the traditional family business and a long-term support of regional cultural and charitable institutions. The purpose of the foundation is the raising of funds to promote art and culture, science and research as well as formation and education. The foundation supports, amongst others, the following institutions and projects: Teach the teacher Oncology Research Project ARCHE IntensivKinder Festival Theatre Baden-Baden University Hospital Heidelberg Childcare Home Kusterdingen 17
18 Our culture: ONE TEAM 18
19 AMANN on Social Media 19
20 Thank you very much for your attention!
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