Specifying Sustainable Materials: Lab DWV & Neutralization System 1. Specifying Sustainable Materials: Laboratory DWV Piping & Neutralization Systems
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1 Specifying Sustainable Materials: Lab DWV & Neutralization System 1 Specifying Sustainable Materials: Laboratory DWV Piping & Neutralization Systems
2 Specifying Sustainable Materials: Lab DWV & Neutralization System 2 Objectives Changing landscape of LEED and Sustainable Design What are the different piping and tank materials available? When choosing / specifying material for a sustainable system what should be considered?
3 Specifying Sustainable Materials: Lab DWV & Neutralization System 3 The Green Building Movement
4 Specifying Sustainable Materials: Lab DWV & Neutralization System 4 The Green Building Movement The Standards are Organic LEED Version 3.0 (since 2009) LEED Certified Buildings from 5-7years 5 ago would not be certified by today s standard LEED energy standards have grown more stringent over the years, and construction like the Youngstown federal building, built in 2002,, would not be certified under the current version of the program The LEED L standard goes through periodic revisions, and this year, the minimum imum energy requirements needed for the basic LEED certification for new buildings were raised. - Some Buildings Not Living Up to Green Label NY Times 8/31/09
5 Specifying Sustainable Materials: Lab DWV & Neutralization System 5 A Word from the Experts Low Emitting Materials (LEED EQ Credit 4.1) The intent of this credit is to reduce the quantity of indoor air contaminants within a facility. Plumbing systems typically include piping systems that require field fabrication and/or joining. A sustainable plumbing design will specify the installation of systems that minimize or eliminate the need for traditional construction methods such as welding, brazing, soldering, gluing, etc. Each of these traditional methods results in the off-gassing of odorous and potentially irritating Volatile Organic Compounds (VOCs). A sustainable plumbing engineer will evaluate the feasibility of using alternative methods of joining materials, such as mechanical joints This should be included in the project specifications in an effort to assist the contractors in correctly bidding the project - Paul L. Ham, P.E., LEED AP Plumbing Engineer, Issue 7/05
6 Specifying Sustainable Materials: Lab DWV & Neutralization System 6
7 Specifying Sustainable Materials: Lab DWV & Neutralization System 7 Understanding the Noise ulenvironment.com greenformat.com Third party certification of sustainability claims about materials and products / Offering a clear standard to compare apples to apples
8 Specifying Sustainable Materials: Lab DWV & Neutralization System 8 A Sustainable Engineered System Two main components: Transportation = Pipe & Fittings Treatment = Neutralizing Tank When engineering the system it must be: regulatory compliant cost-effective (long-term) adaptable in both form and function
9 Specifying Sustainable Materials: Lab DWV & Neutralization System 9 Main Materials Pipe & Fittings Material High Silicon Iron Borosilicate Glass Polypropylene (PP) Polyvinylidene Fluoride (PVDF) Industry Standard ASTM A518 ASTM C1053 CAN/CSA-B181.3 or ASTM F1412 ASTM F1673 * Other materials: PE, CPVC and Stainless Steel
10 Specifying Sustainable Materials: Lab DWV & Neutralization System 10 Main Materials Neutralization Tanks Material Chemical Stoneware Polypropylene (PP) Polyethylene (PE) Polyvinylidene Fluoride (PVDF) Neutralization Medium: Adjust ph Limestone chips ca. 1-3 diameter Must be accessible for maintenance (monitoring system) Extra step using caustic possible to achieve a higher ph level
11 Specifying Sustainable Materials: Lab DWV & Neutralization System 11 Designing a Sustainable System Upfront material costs are not the only factor! Total Costs = Material + Installation + Maintenance/Redesign Chemical compatibility of the Lab (long-term) In-service temperature requirements within the system Fire Protection and Safety Adaptability of material regarding modifications & repairs
12 Specifying Sustainable Materials: Lab DWV & Neutralization System 12 Designing a Sustainable System Laboratory Plumbing 101 PS&D Magazine (April 2010) This definitely is not a situation where saving the owner upfront materials costs is the primary consideration. Staff changes occur, and new teachers may devise a curriculum using chemicals not included in the original lab design. Hence, erring on the side of extreme caution is always the base design level for safety and security. -Jim J. Williams / Basharkhah Engineers Dallas, TX
13 Specifying Sustainable Materials: Lab DWV & Neutralization System 13 Choosing & Specifying: What to consider? Long Term Chemical Compatibility Average Lab use 100+ chemicals Usage and research areas change over life of building Chemical Resistance Charts from manufactures can be misleading: different concentration levels different temperature levels (Law of Reaction Kinetics) most charts do not account for inter-mixing or require copious dilution
14 Specifying Sustainable Materials: Lab DWV & Neutralization System 14 Choosing & Specifying: What to consider? TEMPERATURE, TEMPERATURE, TEMPERATURE Sources of In-Service Heat & Temperature Source Temperature F Exothermic Chemical Reactions Condensation from Steam Faucets Discharge from Autoclaves Hot tap water Thermal Variation F (Ambient 70 F) Alternate exposure Hot liquids (180 F) and Cold Water (50 F) varies Max 130
15 Specifying Sustainable Materials: Lab DWV & Neutralization System 15 Choosing & Specifying: What to consider? TEMPERATURE, TEMPERATURE, TEMPERATURE Most devastating factor long term = expansion & contraction Material Actual Expansion 100 ΔT/100 Relative Thermal Expansion Full recovery after temp reduced? Borosilicate Glass Yes High Silicon Iron Yes Polypropylene (PP)* No Polyvinylidene Fluoride (PVDF)* No * Depends on pipe size Affects: joining method, expansion joints, hanger spacing
16 Specifying Sustainable Materials: Lab DWV & Neutralization System 16 Choosing & Specifying: What to consider? Fire Protection & Safety The choice of material should not directly support the spread of flames and/or toxic fumes from floor to floor. Fire stopping must meet UL 1479 (ASTM E814) Piping in return air plenums must meet 25/50 smoke rating (UL 723 / ASTM E84) Only plenum rated materials: Borosilicate Glass High Silicon Iron PVDF
17 Specifying Sustainable Materials: Lab DWV & Neutralization System 17 Choosing & Specifying: What to consider? Is it Adaptable? Function: Chemical & Temperature compatibility Form: Redesigns due to new research or growing workforce In-service modifications can be 2-3x initial costs Costs can be reduced by specing a mechanical joint system and material that could be reused after modifications. If not can it be recycled after in-service use?
18 Specifying Sustainable Materials: Lab DWV & Neutralization System 18 Choosing & Specifying: Review Chemical Compatibility: Long term Concentration levels Temperature levels Intermixing Temperature Capabilities: In-service sources of heat Biggest threat = thermal expansion Thermal expansion affects design, joining method, installation costs Fire Protection & Safety: Don t support flame or toxic fume spread Fire Stop - UL UL 1479 ASTM E814 Plenum - UL 723 / ASTM E84 Adaptability : Form redesign/modifications Function long term chem and temp requirements
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